A sand processing equipment for water pump impeller casting

By designing a sand treatment equipment for water pump impeller, grinding is done by contact between the impeller and the falling sand material for grinding, the problem of sprinkler head dissipation in conventional sandblasting equipment is solved, and efficient grinding and low maintenance costs are achieved.

CN222711867UActive Publication Date: 2025-04-04TONGLING BAINAI METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421449853.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-04
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The nozzles in conventional sandblasting equipment wear due to the high-speed spraying of sand, becoming consumable parts, increasing maintenance costs.

Method used

A sand treatment equipment for casting of water pump impeller is designed, using a combination of bucket-shaped shell frame, reversing assembly, motor, sand-falling assembly and inserting shaft. By driving the motor to drive the inserting shaft and impeller to rotate, contact with the falling sand material, so as to achieve sand material to polish the surface of the impeller.

Benefits of technology

Replace the sand blasting head by slowly passing through the screen, avoiding damage to the nozzle, reducing maintenance costs, and improving grinding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of impeller production and processing, and discloses a sand processing equipment for casting a water pump impeller, comprising a bucket-shaped shell frame, a reversing assembly, a motor, a sand-falling assembly and an insertion shaft, the reversing assembly comprising a support arm with a cavity, and the support arm is horizontally rotatably arranged on the bucket-shaped shell frame, the motor comprises a connecting shaft rotatably arranged on the support arm, the connecting shaft is located on the outside of the bucket-shaped shell frame, the insertion shaft comprises a transmission shaft and a mounting shaft vertically located on the inside of the bucket-shaped shell frame, the transmission shaft is rotatably arranged on the support arm, and the transmission shaft and the connecting shaft are connected through a transmission component; in the present application, through the cooperation of the reversing assembly, the motor, the sand-falling assembly and the insertion shaft, the sand material slowly enters the bucket-shaped shell frame through the screen, thereby avoiding damage to the nozzle and reducing loss, driving the impeller to rotate and collide with the sand material by the driving motor, and utilizing the support arm to rotate and change direction to realize the grinding of the upper and lower surfaces of the impeller, which has the advantages of high grinding efficiency and low maintenance cost.
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Description

Technical Field

[0001] The present application relates to the technical field of impeller production and processing, and in particular to a sand processing device for casting a water pump impeller. Background Art

[0002] After the water pump impeller is cast, it usually needs to be polished to ensure surface smoothness and quality. Considering the complex structure of the water pump impeller, the common treatment method is to use sandblasting equipment for surface polishing.

[0003] However, since conventional sandblasting equipment uses fluid to drive sand through the nozzle to spray at high speed, the spraying process itself causes certain wear to the nozzle, making the nozzle a vulnerable part, resulting in the nozzle of the sand processing equipment being easily worn out, increasing maintenance costs.

[0004] Conventional sandblasting equipment has certain problems because the sand is driven through the fluid of the high-speed nozzle, which may cause wear to the nozzle, making it a consumable part.

[0005] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0006] In order to solve the problem that sand is ejected through the nozzle at high speed, causing the nozzle to wear and become a consumable part, the present application provides a sand processing equipment for water pump impeller casting.

[0007] The present application provides a sand processing equipment for casting a water pump impeller, which adopts the following technical solution:

[0008] A sand processing device for casting a water pump impeller, comprising a bucket-shaped shell frame, a reversing component, a motor, a sand-falling component and an inserting shaft;

[0009] Wherein, the reversing assembly comprises a support arm with a cavity, and the support arm is horizontally rotatably arranged on the bucket-shaped shell frame for supporting the motor and the plug-in shaft;

[0010] The motor includes a connecting shaft rotatably arranged on the support arm and is transmission-connected with the power equipment, and the connecting shaft is located outside the bucket-shaped shell frame;

[0011] The plug shaft includes a transmission shaft and a mounting shaft vertically located inside the bucket-shaped shell frame, the transmission shaft is rotatably arranged on the support arm, the mounting shaft is coupled and connected with the transmission shaft, the transmission shaft is connected with the connecting shaft through a transmission component, so as to realize the power input of the power equipment, and the mounting shaft is detachably connected with an impeller;

[0012] The sand falling assembly comprises a sand bucket arranged on a bucket-shaped shell frame, and a screen is arranged at the lower end of the sand bucket for slowing down the falling of sand materials.

[0013] Preferably, a rotating cylinder is provided on the side of the bucket-shaped shell frame, and the rotating cylinder is transmission-connected with the support arm to drive the support arm to rotate, thereby realizing the flipping of the insertion shaft around the support arm.

[0014] Preferably, a driving motor is provided on the supporting arm, and the driving motor is connected to the connecting shaft.

[0015] Preferably, the transmission component includes a transmission part 1 arranged on the connecting shaft, and a transmission part 2 arranged on the transmission shaft, and the transmission part 1 is transmission-connected with the transmission part 2 for the connecting shaft to drive the transmission shaft and the installation shaft to rotate.

[0016] Preferably, a guide sleeve is provided on the sand hopper to facilitate the sand adding operation of the sand hopper.

[0017] In summary, this application includes the following beneficial technical effects:

[0018] Through the coordinated use of the reversing component, the motor, the sand falling component and the plug shaft, the sand material slowly passes through the screen into the bucket-shaped shell frame, replacing the sandblasting nozzle, avoiding damage to the nozzle and reducing loss. The drive motor drives the plug shaft to drive the impeller to rotate, and the impeller collides with the falling sand material to grind the upper surface of the impeller. At the same time, the support arm is rotated to change the direction of the upper and lower surfaces of the impeller to grind the lower surface of the impeller. Compared with the existing technology, it has the advantages of high grinding efficiency and low maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of a three-dimensional structure from a first-view perspective of an embodiment of the application;

[0020] Figure 2 is a schematic diagram of a second perspective stereoscopic structure of an embodiment of the application;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure from a third perspective of an embodiment of the application.

[0022] Explanation of the accompanying drawings: 1. bucket-shaped shell frame; 101. baffle cover; 102. bin door; 2. reversing assembly; 201. rotary cylinder; 202. support arm; 3. motor; 301. drive motor; 302. connecting shaft; 303. transmission component; 3031. transmission wheel; 3032. transmission belt; 4. sand falling assembly; 401. sand bucket; 402. guide sleeve; 403. screen; 5. plug-in shaft; 501. transmission shaft; 502. mounting shaft; 503. connecting bolt; 6. impeller. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-3 This application is described in further detail.

[0024] The present application embodiment discloses a sand processing device for casting a water pump impeller. Figure 1-3 A sand processing device for casting a water pump impeller comprises a bucket-shaped shell frame 1, a reversing assembly 2 is installed on the side of the bucket-shaped shell frame 1, the reversing assembly 2 comprises a support arm 202 installed on the bucket-shaped shell frame 1, the end of the support arm 202 rotates through the bucket-shaped shell frame 1 and reaches the outside of the bucket-shaped shell frame 1, an insertion shaft 5 is installed at one end of the support arm 202 located inside the bucket-shaped shell frame 1, an impeller 6 is installed on the insertion shaft 5, a motor 3 is installed at one end of the support arm 202 away from the insertion shaft 5, the motor 3 comprises a driving motor 301 installed on the support arm 202, the driving motor 301 and the insertion shaft 5 are connected by a transmission component 303, and the transmission component 303 is driven by the driving motor 301, a sand falling assembly 4 is installed on the bucket-shaped shell frame 1, and the sand falling assembly 4 comprises a sand bucket 401 installed on the bucket-shaped shell frame 1, and a screen 403 is installed at the lower end of the sand bucket 401;

[0025] By adopting the above technical solution, the sand in the sand bucket 401 enters the bucket-shaped shell frame 1 through the screen 403, and the driving motor 301 drives the plug shaft 5 to drive the impeller 6 to rotate and contact the falling sand, so that the sand can grind the upper surface of the impeller 6. At the same time, the support arm 202 is rotated to change the direction of the upper and lower surfaces of the impeller 6, so that the lower surface of the impeller 6 can be polished.

[0026] Reference Figure 1 The bucket-shaped shell frame 1 includes a baffle 101 for overall installation. A discharge port is installed at the lower end of the baffle 101, and sand can be discharged through the discharge port. A warehouse door 102 is installed on the side of the baffle 101, and the impeller 6 can be easily taken in and out by opening and closing the warehouse door 102.

[0027] Reference Figure 2 A rotating cylinder 201 is installed on the outer side of the bucket-shaped shell frame 1 through a connecting column. The output end of the rotating cylinder 201 is connected to the support arm 202. The reciprocating flipping of the support arm 202 is achieved by the rotating cylinder 201, thereby achieving the replacement of the polishing surface of the impeller 6.

[0028] Reference Figure 2 A cavity is opened in the support arm 202, the output end of the driving motor 301 is connected to the connecting shaft 302, the end of the connecting shaft 302 rotates through the support arm 202 and enters the cavity, and the transmission component 303 is installed in the cavity.

[0029] Reference Figure 3The plug shaft 5 includes a transmission shaft 501 rotatably installed in the cavity, and the installation shaft 502 is connected to the transmission shaft 501. A hexagonal end is installed at the upper end of the transmission shaft 501, and a hexagonal groove matched with the hexagonal end is provided on the lower side of the installation shaft 502. A threaded mounting hole is provided at the connection between the transmission shaft 501 and the installation shaft 502, and a connecting bolt 503 is installed in the threaded mounting hole. The transmission shaft 501 and the installation shaft 502 are locked by the connecting bolt 503. The installation shaft 502 of the corresponding size can be replaced as needed. A threaded groove is provided on the side of the installation shaft 502, and the impeller 6 and the installation shaft 502 are fixed by bolts.

[0030] Reference Figure 3 The transmission component 303 includes a transmission wheel 3031 respectively mounted on the connecting shaft 302 and the transmission shaft 501 . The two transmission wheels 3031 are connected by a transmission belt 3032 to prevent the falling sand from affecting the transmission of the transmission component 303 .

[0031] Reference Figure 3 A guide sleeve 402 is installed at the upper end of the sand bucket 401 to facilitate the addition of sand and slow down the falling speed of the sand through the screen 403.

[0032] The implementation principle of the sand processing equipment for casting a water pump impeller in the embodiment of the present application is as follows: the impeller 6 is installed on the installation shaft 502 by bolts, the driving motor 301 is started, the connecting shaft 302 is driven to rotate by the driving motor 301, the installation shaft 502 and the impeller 6 are rotated by the transmission component 303, the sand falls through the sand bucket 401, the impeller 6 contacts and collides with the falling sand, and the sand grinds the upper surface of the impeller 6, the rotating cylinder 201 is controlled to drive the support arm 202 to rotate, so that the installation shaft 502 is flipped, the upper and lower surface directions of the impeller 6 are changed, the impeller 6 is contacted and rubbed with the falling sand, and the sand grinds the upper surface of the impeller 6, the sand is slowly passed through the screen 403 under the action of the vibration and gravity of the equipment operation, and the sand replaces the sandblasting nozzle, thereby avoiding damage to the nozzle and reducing loss, and has the advantages of high grinding efficiency and low maintenance cost.

[0033] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0034] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A sand processing device for casting a water pump impeller, comprising a bucket-shaped shell frame (1), a reversing assembly (2), a motor (3), a sand-falling assembly (4) and an inserting shaft (5); in, The reversing assembly (2) comprises a support arm (202) with a cavity, and the support arm (202) is horizontally rotatably arranged on the bucket-shaped shell frame (1) for supporting the motor (3) and the plug shaft (5); The motor (3) comprises a connecting shaft (302) rotatably arranged on the support arm (202) and is transmission-connected to the power equipment, wherein the connecting shaft (302) is located outside the bucket-shaped shell frame (1); The plug shaft (5) comprises a transmission shaft (501) and a mounting shaft (502) vertically located inside the bucket-shaped shell frame (1); the transmission shaft (501) is rotatably arranged on the support arm (202); the mounting shaft (502) is coupled to the transmission shaft (501); the transmission shaft (501) is connected to the connecting shaft (302) via a transmission component to input power of the power equipment; and the mounting shaft (502) is detachably connected to an impeller (6); The sand falling assembly (4) comprises a sand bucket (401) arranged on a bucket-shaped shell frame (1), and a screen (403) is arranged at the lower end of the sand bucket (401) for slowing down the falling of sand.

2. The sand processing equipment for casting a water pump impeller according to claim 1, characterized in that: A rotating cylinder (201) is provided on the side of the bucket-shaped shell frame (1), and the rotating cylinder (201) is transmission-connected to the support arm (202) and is used to drive the support arm (202) to rotate, thereby realizing the turning of the insertion shaft (5) around the support arm (202).

3. The sand processing equipment for casting a water pump impeller according to claim 2, characterized in that: The support arm (202) is provided with a driving motor (301), and the driving motor (301) is connected to a connecting shaft (302).

4. The sand processing equipment for casting a water pump impeller according to claim 3, characterized in that: The transmission component comprises a transmission part 1 arranged on the connecting shaft (302) and a transmission part 2 arranged on the transmission shaft (501), and the transmission part 1 is transmission-connected with the transmission part 2, and is used for the connecting shaft (302) to drive the transmission shaft (501) and the installation shaft (502) to rotate.

5. The sand processing equipment for casting a water pump impeller according to claim 1, characterized in that: The sand bucket (401) is provided with a guide sleeve (402) for facilitating the sand adding operation of the sand bucket (401).