A fixed support structure for metal structure manufacturing

By designing a fixed support structure including a base, a gantry, a threaded rod and a lifting mechanism, the difficulty of manual flipping and handling of steel beams is solved, and the automatic clamping and suspension of steel beams is realized, and maintenance efficiency is improved.

CN222711950UActive Publication Date: 2025-04-04JIANGSU JINBA ALUMINUM CO LTD
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Patent Information

Application Number
CN202421429789.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-04
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During the maintenance of steel beams, it is necessary to manually cancel the clamping and flip the steel beam, which is time-consuming and labor-intensive and difficult to carry. There is a lack of a fixing device that can suspend the steel beam while clamping.

Method used

A fixed support structure for metal structure manufacturing is designed, including a base, a gantry, a threaded rod and a lifting mechanism, and the clamping and suspension of steel beams is realized through double-headed worms and motor drives.

Benefits of technology

It realizes suspension while clamping steel beams, reducing the need for manual adjustments, and improving the convenience and efficiency of maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixed support structure for metal structure manufacturing, which relates to the technical field of metal structure manufacturing, and aims to solve the technical problem that the staff needs to manually cancel the clamping of the steel beam and then flip the steel beam, which is time-consuming, labor-intensive and difficult to carry. The utility model comprises a base, a gantry is fixedly connected at the center of the base, through holes are provided on both sides of the gantry, threaded rods are rotatably connected in the two through holes, a lifting mechanism is arranged at the bottom end of the threaded rod, and the lifting mechanism comprises a worm gear, a mounting groove is provided inside the base, the worm gear is rotatably connected in the mounting groove, a double-headed worm is rotatably connected on the side wall of the mounting groove, the surface of the double-headed worm is meshed and connected with the surface of the worm gear, a motor is arranged on one side of the base, the output end of the motor is fixedly connected to one end of the double-headed worm, and a clamping assembly is arranged on the surface of the threaded rod. The utility model has the advantages of suspending the steel beam when it is overhauled, thereby improving the overhaul efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal structure manufacturing, and more specifically to a fixed supporting structure for metal structure manufacturing. Background Art

[0002] Metal structure manufacturing refers to the production activities of manufacturing metal components, metal component parts, steel products for construction and similar products using iron, steel or aluminum as the main materials.

[0003] When it is necessary to inspect and repair the steel beams at the construction site, it is usually necessary to first support and clamp the steel beams and fix their positions to prevent them from shifting during inspection. Since the steel beams are long and heavy, when inspecting different sides of the steel beams, workers are required to manually cancel the clamping of the steel beams and flip them over, which is time-consuming, labor-intensive and difficult to carry. In view of this, it is particularly important to provide a fixing device that can clamp the steel beams and suspend them at the same time. In view of this, we propose a fixed support structure for metal structure manufacturing. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a fixed support structure for metal structure manufacturing to solve the current technical problem that workers need to manually cancel the clamping of the steel beam and then flip the steel beam, which is time-consuming, labor-intensive and difficult to carry.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a fixed support structure for metal structure manufacturing, comprising a base, a gantry frame is fixedly connected to the center of the base, through holes are provided on both sides of the gantry frame, threaded rods are rotatably connected in the two through holes, and a lifting mechanism is arranged at the bottom end of the threaded rod;

[0006] The lifting mechanism includes a worm wheel, a mounting groove is opened inside the base, the worm wheel is rotatably connected in the mounting groove, a double-headed worm is rotatably connected to the side wall of the mounting groove, the surface of the double-headed worm is meshed with the surface of the worm wheel, a motor is arranged on one side of the base, and the output end of the motor is fixedly connected to one end of the double-headed worm.

[0007] The utility model can suspend the steel beam while clamping the steel beam by arranging a lifting mechanism, so that workers can inspect and repair different positions of the steel beam at the same time, thereby improving the convenience and efficiency of maintenance.

[0008] Preferably, a clamping assembly is arranged on the surface of the threaded rod;

[0009] The clamping assembly includes a connecting plate threadedly connected to the threaded rod, and sliding grooves are symmetrically opened on both sides of the surface of the connecting plate. A limiting rod is fixedly connected to the side wall of the sliding groove. The surface of the limiting rod is slidably connected to the clamping plate, and the surface of the clamping plate is clamped with a steel beam.

[0010] Preferably, a double-rod hydraulic cylinder is fixedly connected to the center of the upper surface of the connecting plate, and the telescopic ends of the double-rod hydraulic cylinder are respectively fixedly connected to one side of the clamping plate.

[0011] Preferably, balancing components are arranged on both sides of the clamping plate;

[0012] The balancing component includes a cross frame, a cavity is defined in the cross frame, an extension rod is slidably connected in the cavity, a surface of the extension rod passes through the side wall of the cross frame and is fixedly connected to a connection block, and an upper end of the connection block is fixedly connected to a support frame.

[0013] Preferably, the side wall of the support frame is fixedly connected with a fixing rod, a spring is sleeved on the surface of the fixing rod, a clamping block is fixedly connected to the bottom end of the spring, and a limiting rack is fixedly connected to the surface of the cross frame, and the clamping block is clamped with the limiting rack.

[0014] Preferably, a balancing block is fixedly connected to the end of the extension rod, and the balancing block is clamped with the inner wall of the steel beam.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model provides a double-headed worm gear, and can utilize the two ends of the double-headed worm gear to mesh with two surfaces respectively, drive the two threaded rods to rotate simultaneously, and can drive the connecting plate to perform stable lifting and lowering movements, thereby improving the lifting and lowering stability of the connecting plate, and can suspend the steel beam after clamping it. When inspecting the steel beam, it can avoid maintenance personnel from manually adjusting the steel beam, thereby reducing labor and improving the efficiency of inspection and maintenance.

[0017] 2. The utility model also sets a limit rack and can use the elasticity of the spring to drive the clamping block to engage with the limit rack, so that the position of the extension rod can be adjusted, so that the extension rod can be extended according to the length of different steel beams, and the front and rear ends of the steel beams can be laterally supported, thereby ensuring that the steel beam can maintain a horizontal position balance when clamped and suspended, thereby improving the stability of the steel beam during maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of a use state of the utility model;

[0019] Figure 2 This is a schematic diagram of the structural connection between the lifting mechanism and the clamping assembly in the utility model;

[0020] Figure 3 It is a schematic diagram of the structural connection between the clamping assembly and the balancing assembly in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the balancing component of the utility model;

[0022] Figure 5 This is an enlarged structural diagram of the balancing component of the utility model;

[0023] Figure 6 This is a structural breakdown diagram of the balancing component of the utility model.

[0024] Description of the numbers in the figure:

[0025] 1. Base; 2. Gantry; 3. Threaded rod; 4. Lifting mechanism; 401. Worm gear; 402. Mounting slot; 403. Double-headed worm; 404. Motor; 5. Clamping assembly; 501. Connecting plate; 502. Limiting rod; 503. Clamping plate; 504. Double-rod hydraulic cylinder; 6. Balancing assembly; 601. Cross frame; 602. Extension rod; 603. Connecting block; 604. Support frame; 605. Spring; 606. Block; 607. Limiting rack; 608. Balancing block. DETAILED DESCRIPTION

[0026] like Figures 1 to 6 As shown, the utility model relates to a fixed support structure for metal structure manufacturing, comprising a base 1, a gantry 2 is fixedly connected to the center of the base 1, through holes are provided on both sides of the gantry 2, threaded rods 3 are rotatably connected in the two through holes, and a lifting mechanism 4 is arranged at the bottom end of the threaded rod 3;

[0027] The lifting mechanism 4 includes a worm gear 401, and a mounting groove 402 is provided inside the base 1. The worm gear 401 is rotatably connected in the mounting groove 402. A double-headed worm 403 is rotatably connected to the side wall of the mounting groove 402 at the same time. The surface of the double-headed worm 403 is meshed with the surface of the worm gear 401. A motor 404 is arranged on one side of the base 1, and the output end of the motor 404 is fixedly connected to one end of the double-headed worm 403. By providing the double-headed worm 403, the two ends of the double-headed worm 403 can be respectively meshed with the surfaces of the two worm wheels 401 to drive the two threaded rods 3 to rotate at the same time, which can drive the connecting plate 501 to perform stable lifting and lowering movements, thereby improving the lifting and lowering stability of the connecting plate 501, and can suspend the steel beam after clamping it. When the steel beam is inspected, it can avoid the maintenance personnel from manually adjusting the steel beam, thereby reducing labor and improving the efficiency of inspection.

[0028] In the embodiment of the present utility model, a clamping assembly 5 is arranged on the surface of the threaded rod 3;

[0029] The clamping assembly 5 includes a connecting plate 501 threadedly connected to the threaded rod 3, and sliding grooves are symmetrically provided on both sides of the surface of the connecting plate 501. A limiting rod 502 is fixedly connected to the side wall of the sliding groove, and a clamping plate 503 is slidably connected to the surface of the limiting rod 502. A steel beam is clamped on the surface of the clamping plate 503, and a double-rod hydraulic cylinder 504 is fixedly connected at the center of the upper surface of the connecting plate 501. The telescopic ends of the double-rod hydraulic cylinder 504 are respectively fixedly connected to one side of the clamping plate 503. By setting the clamping plate 503, the opposite side of the clamping plate 503 is set as a convex structure, so that it can be clamped in the grooves on both sides of the steel beam. The telescopic ends at both ends of the double-rod hydraulic cylinder 504 can be used to drive the two clamping plates 503 to clamp and move at the same speed, which can ensure that the steel beam always remains in the center position, making it convenient for maintenance personnel to repair the steel beam.

[0030] In the embodiment of the present utility model, a balancing assembly 6 is arranged on both sides of the clamping plate 503;

[0031] The balancing assembly 6 includes a cross frame 601, a cavity is provided in the cross frame 601, an extension rod 602 is slidably connected in the cavity, the surface of the extension rod 602 passes through the side wall of the cross frame 601 and is fixedly connected with a connecting block 603, the upper end of the connecting block 603 is fixedly connected with a supporting frame 604, the side wall of the supporting frame 604 is fixedly connected with a fixing rod, the surface of the fixing rod is sleeved with a spring 605, the bottom end of the spring 605 is fixedly connected with a clamping block 606, the surface of the cross frame 601 is fixedly connected with a limited rack 607, the clamping block 606 and the limited rack 607 are fixedly connected. 7. The end of the extension rod 602 is fixedly connected with a balancing block 608, and the balancing block 608 is engaged with the inner wall of the steel beam. By setting a limit rack 607, the elasticity of the spring 605 can be used to drive the clamping block 606 to engage with the limit rack 607, so that the position of the extension rod 602 can be adjusted, so that the extension rod 602 can be extended according to the length of different steel beams, and the front and rear ends of the steel beams are laterally supported, so as to ensure that the steel beam can maintain a horizontal position balance when clamped and suspended, and improve the stability of the steel beam during maintenance.

[0032] Working principle: This embodiment provides a fixed support structure for metal structure manufacturing. When in use, first, the telescopic movement of the double-rod hydraulic cylinder 504 drives the two clamping plates 503 to telescope according to the position of the steel beam, so that the clamping plates 503 can be clamped in the grooves on both sides of the steel beam to fix the position of the steel beam. Then, the operation of the motor 404 drives the double-headed worm 403 to rotate, thereby driving the two worm wheels 401 to rotate at the same time. The worm wheel 401 also drives the threaded rod 3 to rotate in the same direction, and enables the clamping assembly 5 to drive the steel beam to move up and down, so that the steel beam to be installed can be moved up and down according to the conditions of different construction sites. The steel beam to be inspected is raised or lowered to different heights, and when clamping steel beams of different lengths, the spring 605 is squeezed to drive the block 606 to disengage from the limiting rack 607, so that the extension rod 602 can move in the cross frame 601 to adapt to steel beams of different lengths. After moving to the appropriate position, the squeezing of the spring 605 is cancelled, so that the spring 605 is reset and drives the block 606 to be clamped in the limiting rack 607, thereby fixing the position of the extension rod 602 and supporting it in the groove of the steel beam through the balance block 608, so that the steel beam can be clamped by the clamping assembly 5 to keep the position of the steel beam in a horizontal balance.

[0033] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A fixed support structure for metal structure manufacturing, characterized in that: It comprises a base (1), a gantry (2) is fixedly connected to the center of the base (1), through holes are provided on both sides of the gantry (2), threaded rods (3) are rotatably connected in the two through holes, and a lifting mechanism (4) is arranged at the bottom end of the threaded rod (3); The lifting mechanism (4) comprises a worm wheel (401), a mounting groove (402) is provided inside the base (1), the worm wheel (401) is rotatably connected in the mounting groove (402), a double-headed worm (403) is rotatably connected to the side wall of the mounting groove (402), the surface of the double-headed worm (403) is meshingly connected to the surface of the worm wheel (401), and a motor (404) is arranged on one side of the base (1), and the output end of the motor (404) is fixedly connected to one end of the double-headed worm (403).

2. A fixed support structure for metal structure manufacturing according to claim 1, characterized in that: A clamping assembly (5) is arranged on the surface of the threaded rod (3); The clamping assembly (5) comprises a connecting plate (501) threadedly connected to the threaded rod (3), the surface of the connecting plate (501) is symmetrically provided with sliding grooves on both sides, the side walls of the sliding groove are fixedly connected to a limiting rod (502), the surface of the limiting rod (502) is slidably connected to a clamping plate (503), and the surface of the clamping plate (503) is clamped with a steel beam.

3. A fixed support structure for metal structure manufacturing according to claim 2, characterized in that: A double-rod hydraulic cylinder (504) is fixedly connected to the center of the upper surface of the connecting plate (501), and the telescopic ends of the double-rod hydraulic cylinder (504) are respectively fixedly connected to one side of the clamping plate (503).

4. A fixed support structure for metal structure manufacturing according to claim 2, characterized in that: Balancing components (6) are arranged on both sides of the clamping plate (503); The balancing assembly (6) comprises a cross frame (601), a cavity is provided in the cross frame (601), an extension rod (602) is slidably connected in the cavity, a surface of the extension rod (602) passes through the side wall of the cross frame (601) and is fixedly connected to a connection block (603), and an upper end of the connection block (603) is fixedly connected to a support frame (604).

5. A fixed support structure for metal structure manufacturing according to claim 4, characterized in that: A fixing rod is fixedly connected to the side wall of the support frame (604); a spring (605) is sleeved on the surface of the fixing rod; a clamping block (606) is fixedly connected to the bottom end of the spring (605); a limiting rack (607) is fixedly connected to the surface of the cross frame (601); and the clamping block (606) is clamped with the limiting rack (607).

6. A fixed support structure for metal structure manufacturing according to claim 4, characterized in that: A balancing block (608) is fixedly connected to the end of the extension rod (602), and the balancing block (608) is clamped with the inner wall of the steel beam.