A kind of autoclave for processing aerated concrete blocks

By designing a flow guide mechanism in an autoclave for processing aerated concrete blocks, collecting and discharging water droplets condensed during the autoclaving process, the problem of uneven autoclaving is solved and the stability of product quality is improved.

CN222712439UActive Publication Date: 2025-04-04建始县固泰建材科技有限公司
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Patent Information

Application Number
CN202420896786.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-04-04
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing autoclave for aerated concrete block processing will condense a large amount of water droplets during use, causing some water droplets to drip, resulting in uneven autoclave and affecting product quality.

Method used

A flow guide mechanism including a steam valve, a condensing cover, a fixed cover, a deflector, a current collecting tank and a drain pipe is designed. Water droplets are collected through the condensing cover and a fixed cover, and the deflector and the current collecting tank are directed to the drain pipe to discharge.

Benefits of technology

Effectively prevent water from dripping into the concrete blocks, ensuring uniformity and quality stability of the autoclave process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of autoclaves, and discloses an autoclave for processing aerated concrete blocks, comprising an autoclave body, a supporting leg fixedly installed at the bottom of the autoclave body, a flow guide mechanism arranged inside the autoclave body, the flow guide mechanism comprising a steam valve, a condensation hood fixedly connected to the steam valve, a fixed hood fixedly connected to the steam valve, a flow guide plate arranged at the bottom of the fixed hood, a collecting trough fixedly connected to the guide plate, a fixing rod fixedly connected to the collecting trough, a drainage pipe fixedly connected to the bottom of the collecting trough, water droplets are allowed to stay on the fixed hood by the arrangement of the condensation hood and the fixed hood, and when a certain amount of water droplets are collected, the water droplets flow into the collecting trough along the guide plate and are discharged to the outside through the drainage pipe, and the utility model has the advantage that the flow guide mechanism can be arranged, so that the dripping water droplets can be collected, thereby preventing the water droplets from flowing into the concrete blocks.
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Description

Technical Field

[0001] The utility model relates to the technical field of autoclaves, in particular to an autoclave for processing aerated concrete blocks. Background Art

[0002] Autoclave, also known as steam curing autoclave or pressure autoclave, is a large pressure vessel with huge volume and heavy weight. Autoclave has a wide range of uses, and is widely used in the autoclave curing of building materials such as aerated concrete blocks, concrete pipe piles, lime sand bricks, fly ash bricks, microporous calcium silicate boards, new lightweight wall materials, thermal insulation asbestos boards, high-strength gypsum, etc. It is also widely used in rubber products, wood drying and anti-corrosion treatment, heavy metal smelting, refractory bricks infiltration of oil and coal, glass curing, high-pressure treatment of chemical fiber products, high-temperature and high-pressure treatment of canned food, pulp cooking, cable vulcanization, fishing net shaping, as well as chemical, pharmaceutical, aerospace industry, thermal insulation materials, textile industry, military industry and other production projects that require pressure curing production process.

[0003] As disclosed as CN214687161U, an autoclave for processing aerated concrete blocks includes a kettle body, a kettle cover is provided at the opening of the kettle body, an exhaust pipe is connected to the end of the kettle body away from the kettle cover, a steam boiler is provided at the end of the exhaust pipe away from the kettle body, and the exhaust pipe is connected to the steam pipe of the steam boiler; a drain pipe is provided at the lower end of the kettle body, a water tank is provided at the end of the drain pipe away from the kettle body, and a water inlet pipe is provided at the bottom of the water tank; a water pump is provided outside the water tank, the water inlet of the water pump is connected to the drain pipe, the water outlet of the water pump is provided with a water outlet pipe, and the end of the water outlet pipe away from the water pump is connected to the water inlet of the steam boiler. The steam in the utility model is discharged into the steam boiler, and the heat of the steam is used to heat the water in the boiler, avoiding the direct discharge of steam exhaust gas to cause thermal pollution to the environment; the condensed water at the bottom of the kettle body is circulated to the water in the boiler by the water pump, making full use of water resources and achieving the advantages of saving and environmental protection.

[0004] However, this autoclave will condense a large amount of water droplets during use, and it is inevitable that some of the water droplets will drip, causing water to be added unevenly in some parts, which is easy to affect the autoclave of aerated concrete blocks, and there are disadvantages in its use. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the shortcomings of the prior art, the utility model provides an autoclave for processing aerated concrete blocks. The utility model has the advantage that a flow guiding mechanism can be provided to collect dripping water droplets, thereby preventing water droplets from flowing into the concrete blocks.

[0007] (II) Technical solution

[0008] To achieve the above object, the utility model provides the following technical solution: an autoclave for processing aerated concrete blocks, comprising an autoclave body, a support leg is fixedly installed at the bottom of the autoclave body, and a flow guide mechanism is provided inside the autoclave body;

[0009] The flow guiding mechanism includes a steam valve, a condensation hood is fixedly connected to the steam valve, a fixed hood is fixedly connected to the steam valve, a guide plate is provided at the bottom of the fixed hood, a collecting trough is fixedly connected to the guide plate, a fixing rod is fixedly connected to the collecting trough, and a drain pipe is fixedly connected to the bottom of the collecting trough.

[0010] Preferably, the steam valve passes through the outer wall of the autoclave body and extends to the inside. The steam valve is provided to achieve the effect of autoclaving the concrete blocks.

[0011] Preferably, the condensation hood and the fixed hood are both arranged inside the autoclave body. The setting of the condensation hood can achieve the effect of collecting water droplets.

[0012] Preferably, a bottom block is fixedly installed on the inner wall of the evaporating kettle body, a buffer column is fixedly connected to the bottom block, a shock absorbing spring is sleeved on the outside of the buffer column, a bottom plate is plugged into the buffer column, a U-shaped fixed block is fixedly installed on the upper surface of the bottom plate, an adjustment slot is provided on the bottom plate, an adjustment U-shaped block is slidably connected to the adjustment slot, a connecting rod is fixedly connected to the adjustment U-shaped block, a push-pull rod is fixedly connected to the connecting rod, a guide plate is plugged into the push-pull rod, an L-shaped block is fixedly connected to the push-pull rod, a threaded handle is threadedly connected to the L-shaped block, and a pressure plate is rotatably connected to the threaded handle. The arrangement of the above parts achieves the effect of adjusting the processing size.

[0013] Preferably, the number of the adjusting U-shaped blocks is five and they are arranged in an array along the vertical direction of the bottom plate. By adjusting the arrangement of the U-shaped blocks, the effect of processing size is achieved.

[0014] Preferably, there are four bottom blocks respectively arranged at four corners of the bottom plate. The bottom blocks are arranged to achieve the function of fixing the buffer column.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an autoclave for processing aerated concrete blocks, which has the following beneficial effects:

[0017] 1. The autoclave for processing aerated concrete blocks allows water droplets to stay on the fixed cover through the arrangement of a condensation cover and a fixed cover. When a certain amount of water droplets are collected, they flow into the collecting tank along the guide plate and are discharged to the outside through the drain pipe.

[0018] 2. This type of autoclave for processing aerated concrete blocks drives the connecting rod to move by pushing the push-pull rod, and drives the U-shaped block to move through the connecting rod, thereby adjusting the distance between the U-shaped fixed block and the size of the concrete block. By turning the threaded handle, the threaded handle drives the pressure plate to move to fix the adjustment size. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the evaporation kettle of the utility model;

[0022] Figure 3 This is a schematic diagram of the bottom plate structure of the utility model;

[0023] Figure 4 For this utility model Figure 3 Enlarged view of point A.

[0024] In the figure: 1. autoclave body; 2. supporting legs; 3. flow guide mechanism; 301. steam valve; 302. condensation hood; 303. fixed hood; 304. flow guide plate; 305. collecting trough; 306. fixed rod; 307. drain pipe; 4. bottom block; 5. buffer column; 6. shock-absorbing spring; 7. bottom plate; 8. U-shaped fixed block; 9. adjusting slide groove; 10. adjusting U-shaped block; 11. connecting rod; 12. push-pull rod; 13. guide plate; 14. L-shaped block; 15. threaded handle; 16. pressure plate. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Example 1

[0027] like Figure 1-4 As shown, the utility model provides an autoclave for processing aerated concrete blocks, comprising an autoclave body 1, a support leg 2 is fixedly installed at the bottom of the autoclave body 1, and a flow guide mechanism 3 is arranged inside the autoclave body 1;

[0028] The flow guiding mechanism 3 includes a steam valve 301, which extends through the outer wall of the autoclave body 1 to the inside, a condensation hood 302 is fixedly connected to the steam valve 301, and a fixed hood 303 is fixedly connected to the steam valve 301. The condensation hood 302 and the fixed hood 303 are both arranged inside the autoclave body 1. A flow guiding plate 304 is provided at the bottom of the fixed hood 303, a collecting trough 305 is fixedly connected to the flow guiding plate 304, a fixing rod 306 is fixedly connected to the collecting trough 305, and a drain pipe 307 is fixedly connected to the bottom of the collecting trough 305.

[0029] In this embodiment, the condensation hood 302 and the fixed hood 303 are arranged so that the water droplets stay on the fixed hood 303 . When a certain amount of water droplets are collected, they flow into the collecting tank 305 along the guide plate 304 and are discharged to the outside through the drain pipe 307 .

[0030] Example 2

[0031] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a bottom block 4 is fixedly installed on the inner wall of the autoclave body 1, the number of the bottom blocks 4 is four and they are respectively arranged at the four corners of the bottom plate 7, a buffer column 5 is fixedly connected to the bottom block 4, a shock-absorbing spring 6 is sleeved on the outside of the buffer column 5, a bottom plate 7 is inserted on the buffer column 5, a U-shaped fixed block 8 is fixedly installed on the upper surface of the bottom plate 7, an adjusting slot 9 is provided on the bottom plate 7, an adjusting U-shaped block 10 is slidably connected to the adjusting slot 9, the number of the adjusting U-shaped blocks 10 is five and they are distributed in an array along the vertical direction of the bottom plate 7, a connecting rod 11 is fixedly connected to the connecting rod 11, a push-pull rod 12 is fixedly connected to the connecting rod 11, a guide plate 13 is inserted on the push-pull rod 12, an L-shaped block 14 is fixedly connected to the push-pull rod 12, a threaded handle 15 is threadedly connected to the L-shaped block 14, and a pressure plate 16 is rotatably connected to the threaded handle 15.

[0032] In this embodiment, the push-pull rod 12 is pushed to drive the connecting rod 11 to move, and the connecting rod 11 drives the adjusting U-shaped block 10 to move, thereby adjusting the distance between the U-shaped fixed block 8 and the size of the concrete block. By rotating the threaded handle 15, the threaded handle 15 drives the pressure plate 16 to move, thereby fixing the adjustment size.

[0033] The working principle of the autoclave for processing aerated concrete blocks is described in detail below.

[0034] like Figure 1-4As shown, when in use, the condensation hood 302 and the fixed hood 303 are set so that the water droplets stay on the fixed hood 303. When a certain amount of water droplets are collected, they flow into the collecting trough 305 along the guide plate 304 and are discharged to the outside through the drain pipe 307. The push-pull rod 12 is pushed to drive the connecting rod 11 to move, and the connecting rod 11 drives the adjustment U-shaped block 10 to move, thereby adjusting the distance between the U-shaped fixed block 8 and the size of the concrete block. By rotating the threaded handle 15, the threaded handle 15 drives the pressure plate 16 to move, which plays a role in fixing and adjusting the size.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An autoclave for processing aerated concrete blocks, comprising an autoclave body (1), characterized in that: A support leg (2) is fixedly mounted on the bottom of the autoclave body (1), and a flow guide mechanism (3) is provided inside the autoclave body (1); The flow guiding mechanism (3) comprises a steam valve (301), a condensation hood (302) is fixedly connected to the steam valve (301), a fixed hood (303) is fixedly connected to the steam valve (301), a flow guiding plate (304) is provided at the bottom of the fixed hood (303), a collecting trough (305) is fixedly connected to the flow guiding plate (304), a fixing rod (306) is fixedly connected to the collecting trough (305), and a liquid discharge pipe (307) is fixedly connected to the bottom of the collecting trough (305).

2. The autoclave for processing aerated concrete blocks according to claim 1, characterized in that: The steam valve (301) penetrates through the outer wall of the autoclave body (1) and extends to the interior.

3. The autoclave for processing aerated concrete blocks according to claim 1, characterized in that: The condensation hood (302) and the fixed hood (303) are both arranged inside the autoclave body (1).

4. The autoclave for processing aerated concrete blocks according to claim 1, characterized in that: A bottom block (4) is fixedly mounted on the inner wall of the autoclave body (1), a buffer column (5) is fixedly connected to the bottom block (4), a shock absorbing spring (6) is sleeved on the outside of the buffer column (5), a bottom plate (7) is plugged into the buffer column (5), a U-shaped fixed block (8) is fixedly mounted on the upper surface of the bottom plate (7), an adjusting slide groove (9) is provided on the bottom plate (7), an adjusting U-shaped block (10) is slidably connected to the adjusting slide groove (9), a connecting rod (11) is fixedly connected to the adjusting U-shaped block (10), a push-pull rod (12) is fixedly connected to the connecting rod (11), a guide plate (13) is plugged into the push-pull rod (12), an L-shaped block (14) is fixedly connected to the push-pull rod (12), a threaded handle (15) is threadedly connected to the L-shaped block (14), and a pressing plate (16) is rotatably connected to the threaded handle (15).

5. The autoclave for processing aerated concrete blocks according to claim 4, characterized in that: The number of the adjusting U-shaped blocks (10) is five and they are distributed in an array along the vertical direction of the bottom plate (7).

6. The autoclave for processing aerated concrete blocks according to claim 4, characterized in that: The number of the bottom blocks (4) is four and they are respectively arranged at the four corners of the bottom plate (7).

Citation Information

Patent Citations

  • Still kettle for processing aerated concrete blocks

    CN214687161U