A fully automatic casting and molding device for fireproof door core board
By designing a fully automatic fireproof door core plate casting molding device, the motor drive and sliding mechanism are used to ensure that the liquid is filled into the door frame, and the casting efficiency is improved through agitation and liquid level detection, the problems of infill in pouring and residual materials in the prior art are solved, and the core plate quality and safety are improved.
Patent Information
- Application Number
- CN202420649624.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing fireproof door core plate casting molding device may cause unfilled areas during the pouring process, affecting the quality of the core plate, and there may be residual material on the outer wall of the template after pouring, which is troublesome and unsafe to clean manually.
A fully automatic casting forming device is designed, using a first motor to drive the screw and nut pair to move, and the template box and slide on the inner wall of the slide chute to ensure that the liquid is filled into the door frame; at the same time, the rotating column and pulley are driven by the second motor to fully stir the liquid, and the liquid level of the material barrel is detected through the liquid level sensor and the buzzer to remind the workers to add the material.
A fully automated casting process is realized, ensuring the improvement of core board quality, reducing the occurrence of residual materials on the outer wall of the template, and improving safety and casting efficiency.
Smart Images

Figure CN222712444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate casting, in particular to a fully automatic casting and molding device for a core plate of a fireproof door. Background Art
[0002] As the lightest board, the core board of the fireproof door can completely replace the wooden board building and decoration materials. It is efficient and strong in building decoration. It will not rot due to the influence of water, moisture or steam. It is a non-toxic and excellent environmentally friendly building material composed of inorganic mineralized materials. The production of the core board of the fireproof door is generally in the form of casting. The mixed slurry is used as the casting material through the casting equipment, and it is demoulded and taken out from the casting equipment after forming.
[0003] After searching, the existing Chinese patent announcement number is CN214026310U, which provides a fire door core board casting and molding device. This patent uses a pushing mechanism to send the feed pipe to the corresponding position, and casts the board through a casting mechanism. At the same time, the setting of the stabilizing mechanism can ensure the stability of the board during casting.
[0004] Although the above patent can be used to cast the core board of the fire door, the above fire door core board casting and molding device still has the following problems: pushing the conveying pipe to the corresponding position by a pushing mechanism and pouring it may result in insufficient pouring and filling, affecting the quality of the core board, and after pouring, there may be poured material on the outer wall of the template, which is troublesome and unsafe to clean manually.
[0005] In view of the above problems, a fully automatic casting and molding device for a fireproof door core plate is proposed. Utility Model Content
[0006] The utility model aims to provide a fully automatic casting and molding device for the core board of a fireproof door, which solves the problem that in the background technology, a conveying pipe is pushed to a corresponding position by a pushing mechanism for casting, which may result in insufficient casting and filling, affecting the quality of the core board, and after casting, there may be cast material on the template, which is troublesome and unsafe to clean manually.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic casting and molding device for a core plate of a fireproof door, comprising a processing box, wherein both left and right sides of the processing box are fixedly connected to first linear guide rails, the outer wall of the first linear guide rail is slidably connected to a first sliding block, the top of the first sliding block is fixedly connected to a support column, a connecting plate is fixedly connected between the tops of the support columns, a barrel is fixedly connected to the middle of the top of the connecting plate, a connecting hose is passed through and fixedly connected to the bottom of the barrel, a second linear guide rail is fixedly connected to the bottom of the connecting plate, and the front end of the top of the barrel is passed through and fixedly connected to A feeding pipe, a first motor is fixedly connected to the inner wall of the middle end of the front end of the processing box, a screw rod is fixedly connected to the output end of the first motor, a nut pair is threadedly connected to the outer ring of the rear end of the screw rod, a moving seat is fixedly connected to the rear end of the nut pair, connecting columns are fixedly connected to the left and right sides of the rear end of the moving seat, a template box is fixedly connected to the rear end of the connecting column, sliding grooves are provided on the inner walls of the left and right sides of the processing box, a fixed plate is fixedly connected between the middle of the processing box, a scraper is fixedly connected to the bottom of the fixed plate, an L-shaped plate is fixedly connected to the left side of the upper end of the barrel, and a driving assembly is fixedly connected to the bottom of the L-shaped plate.
[0008] By adopting the above technical solution, the connecting hose can be extended and retracted, and the connecting hose head is fixed to the second sliding block.
[0009] As a further description of the above technical solution: the driving assembly includes a second motor, the second motor is fixedly connected to the bottom of the L-shaped plate, the output end of the second motor is fixedly connected to a rotating column, the upper outer ring of the rotating column is fixedly connected to a driving pulley, and a rotating rod passes through the inside of the right side of the barrel and is rotatably connected.
[0010] By adopting the above technical solution, the second motor is fixed to the bottom of the L-shaped plate to drive the rotating column to rotate.
[0011] As a further description of the above technical solution: a liquid level sensor is fixedly connected to the bottom right side of the barrel, a buzzer is fixedly connected to the top right side of the connecting plate, a controller is arranged on the left side of the buzzer, and the controller is fixedly connected to the connecting plate.
[0012] By adopting the above technical solution, the buzzer sounds to remind the workers.
[0013] As a further description of the above technical solution: the rotating rod and the bottom of the rotating column are both fixedly connected with criss-cross stirring paddles.
[0014] By adopting the above technical solution, the internal liquid is stirred and fused by the stirring paddle.
[0015] As a further description of the above technical solution: the outer ring at the upper end of the rotating rod is fixedly connected to a driven pulley, and a belt is arranged between the driving pulley and the driven pulley.
[0016] By adopting the above technical solution, the driven pulley is driven to rotate by the driving pulley and the belt.
[0017] As a further description of the above technical solution: guide columns are passed through and slidably connected to the left and right sides of the movable seat, and the guide columns are fixedly connected to the processing box.
[0018] By adopting the above technical solution, the movable seat is guided by the guide column.
[0019] As a further description of the above technical solution: the outer walls on both sides of the template box are fixedly connected with sliders, and the sliders are slidably connected to the sliding grooves.
[0020] By adopting the above technical solution, the door frame can be placed inside for pouring.
[0021] As a further description of the above technical solution: a second sliding block is slidably connected to the outer wall of the second linear guide rail, and the second sliding block is fixedly connected to the connecting hose.
[0022] By adopting the above technical solution, the second sliding block drives the connecting hose to move.
[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0024] 1. The utility model provides a fully automatic casting and molding device for a fireproof door core board. First, the first motor drives the screw rod to move, so that the nut pair, the moving seat, the template box and the connecting column move. The sliders on both sides of the template box slide on the inner wall of the slide groove to shake the liquid so that it can be filled into the door frame. The outer wall of the door frame is cleaned by the fixed plate and the scraper to ensure the cleanliness of the door frame and improve safety.
[0025] 2. The utility model provides a fully automatic casting and molding device for a fireproof door core panel, which drives the rotating column to rotate through a second motor, drives the driven pulley through the rotating column, and the pulley and the driven pulley rotate, and the rotating rod and the rotating column rotate, and the liquid is fully stirred by a stirring paddle, and the liquid inside the barrel is detected by a liquid sensor, a controller and a buzzer to remind workers to join in, thereby improving the casting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 It is a schematic diagram of the overall top view structure of the utility model;
[0028] Figure 3 It is a schematic cross-sectional structure diagram of the processing box of the utility model;
[0029] Figure 4 It is a schematic diagram of the cross-sectional structure of the barrel of the utility model.
[0030] In the figure: 1. processing box; 2. first linear guide; 3. first sliding block; 4. supporting column; 5. connecting plate; 6. barrel; 7. connecting hose; 8. second linear guide; 9. second sliding block; 10. L-shaped plate; 11. feeding pipe; 12. first motor; 13. screw rod; 14. guide column; 15. nut pair; 16. moving seat; 17. connecting column; 18. liquid level sensor; 19. template box; 20. slide; 21. slider; 22. fixed plate; 23. scraper; 24. buzzer; 25. controller; 26. second motor; 27. rotating column; 28. driving pulley; 29. belt; 30. driven pulley; 31. rotating rod; 32. stirring paddle. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.
[0033] Combination Figure 1 The utility model is a fully automatic casting and molding device for a fireproof door core panel, comprising a processing box 1, wherein the left and right sides of the processing box 1 are fixedly connected with first linear guide rails 2, the outer wall of the first linear guide rail 2 is slidably connected with a first sliding block 3, the front and rear ends of the first linear guide rail 2 are provided with limiting blocks to limit the first sliding block 3, the top of the first sliding block 3 is fixedly connected with a support column 4, and the tops of the support columns 4 are fixedly connected with a connecting plate 5, the support column 4 and the connecting plate 5 are driven to move by the first linear guide rail 2 and the first sliding block 3, and the connecting hose 7 is driven to move by the second linear guide rail 8 and the second sliding block 9 to position and cast the door frame.
[0034] Combination Figure 2 and Figure 3A barrel 6 is fixedly connected to the middle of the top of the connecting plate 5, and a connecting hose 7 is passed through and fixedly connected to the bottom of the barrel 6. A second linear guide 8 is fixedly connected to the bottom of the connecting plate 5. The second linear guide 8 has limit blocks on the left and right sides to limit the second sliding block 9. A feeding pipe 11 is passed through and fixedly connected to the front end of the top of the barrel 6. A first motor 12 is fixedly connected to the inner wall of the middle end of the front end of the processing box 1. A screw rod 13 is fixedly connected to the output end of the first motor 12. A nut pair 15 is threadedly connected to the outer ring of the rear end of the screw rod 13. A moving seat 16 is fixedly connected to the rear end of the nut pair 15. Connecting columns 17 are fixedly connected to the left and right sides of the rear end of the moving seat 16. A template box 19 is fixedly connected to the rear end of the connecting column 17. The screw rod 13 is driven to rotate by the first motor 12, and the nut pair 15 is moved by the rotation of the screw rod 13. The nut pair 15 is fixed to the moving seat 16, and the guide columns 14 on both sides are connected to the moving seat 16. The movable seat 16 performs limiting guiding, and the connecting column 17 is driven to move by the movement of the movable seat 16, and the template box 19 is driven to move by the movement of the connecting column 17, so that the sliders 21 on both sides of the template box 19 slide on the inner wall of the slide groove 20, and the inner walls on the left and right sides of the processing box 1 are provided with slide grooves 20, and a fixed plate 22 is fixedly connected between the middle part of the processing box 1, and a scraper 23 is fixedly connected to the bottom of the fixed plate 22. When the template box 19 is moved, the liquid on the surface of the door frame is cleaned by the fixed plate 22 and the scraper 23. The left and right sides of the movable seat 16 are penetrated and slidably connected with the guide column 14, and the guide column 14 is fixedly connected to the processing box 1, and the outer walls on the left and right sides of the template box 19 are fixedly connected with the slider 21, and the slider 21 is slidably connected to the slide groove 20, and the outer wall of the second linear guide 8 is slidably connected with the second sliding block 9, and the second sliding block 9 is fixedly connected to the connecting hose 7.
[0035] Combination Figure 4An L-shaped plate 10 is fixedly connected to the left side of the upper end of the barrel 6, and a driving assembly is fixedly connected to the bottom of the L-shaped plate 10. The driving assembly includes a second motor 26, and the second motor 26 is fixedly connected to the bottom of the L-shaped plate 10. A rotating column 27 is fixedly connected to the output end of the second motor 26, and a driving pulley 28 is fixedly connected to the outer ring of the upper end of the rotating column 27. A rotating rod 31 passes through and is rotatably connected to the inside of the right side of the barrel 6. A liquid level sensor 18 is fixedly connected to the bottom of the right side of the barrel 6. The liquid level sensor 18 model is GL-136. A buzzer 24 is fixedly connected to the top of the right side of the connecting plate 5. The buzzer 24 model is TMB12A05. A controller 25 is arranged on the left side of the buzzer 24, and the controller 25 is fixedly connected to the connecting plate 5. The controller 25 model is A30PR-AA1. The rotating rod 31 and the bottom of the rotating column 27 are fixedly connected with criss-cross stirring paddles. 32. The outer ring of the upper end of the rotating rod 31 is fixedly connected to a driven pulley 30. A belt 29 is arranged between the driving pulley 28 and the driven pulley 30. The rotating column 27 is driven to rotate by the second motor 26. The driving pulley 28 on the outer ring of the rotating column 27 is used to rotate the driving pulley 28. The driven pulley 30 on the right side is driven to rotate by the belt 29, so that the rotating rod 31 inside the driven pulley 30 is rotated. The rotating rod 31 and the rotating column 27 are rotated, so that the stirring paddle 32 inside the barrel 6 is rotated to fully stir the liquid inside. The stirred liquid is discharged by connecting the hose 7 and the solenoid valve. The liquid inside is detected by the liquid level sensor 18. After detection, the data is transmitted to the controller 25, and the controller 25 makes a judgment, and then the buzzer 24 makes a sound.
[0036] Working principle: Pour the liquid to be mixed into the barrel 6 through the feed pipe 11 at the top of the barrel 6, drive the rotating column 27 to rotate through the second motor 26, and drive the driving pulley 28 on the outer ring of the rotating column 27 to rotate the driving pulley 28, and drive the driven pulley 30 on the right side to rotate through the belt 29, so that the rotating rod 31 inside the driven pulley 30 rotates, and the rotating rod 31 and the rotating column 27 rotate, so that the stirring paddle 32 inside the barrel 6 rotates, and the liquid inside is fully stirred, and the stirred liquid is discharged through the connecting hose 7 and the solenoid valve, and the liquid inside is detected by the liquid level sensor 18. After detection, the data is transmitted to the controller 25, and the controller 25 makes a judgment, and then the buzzer 24 makes a sound. A sound is emitted, and the support column 4 and the connecting plate 5 are driven to move by the first linear guide 2 and the first sliding block 3, and the connecting hose 7 is driven to move by the second linear guide 8 and the second sliding block 9 to position and cast the door frame, and the screw rod 13 is driven to rotate by the first motor 12, and the nut pair 15 is moved by the rotation of the screw rod 13, and the nut pair 15 is fixed to the moving seat 16, and the guide columns 14 on both sides limit and guide the moving seat 16, and the connecting column 17 is moved by the movement of the moving seat 16, and the template box 19 is moved by the movement of the connecting column 17, so that the sliders 21 on both sides of the template box 19 slide on the inner wall of the slide groove 20, and when the template box 19 moves, the liquid on the surface of the door frame is cleaned by the fixed plate 22 and the scraper 23.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic casting and molding device for a core plate of a fireproof door, comprising a processing box (1), characterized in that: The processing box (1) is fixedly connected to first linear guide rails (2) on both left and right sides, the first linear guide rail (2) is slidably connected to a first sliding block (3) on its outer wall, the first sliding block (3) is fixedly connected to a support column (4) on its top, a connecting plate (5) is fixedly connected between the tops of the support columns (4), a barrel (6) is fixedly connected to the middle of the top of the connecting plate (5), a connecting hose (7) is passed through and fixedly connected to the bottom of the barrel (6), a second linear guide rail (8) is fixedly connected to the bottom of the connecting plate (5), a feed pipe (11) is passed through and fixedly connected to the front end of the top of the barrel (6), a first motor (12) is fixedly connected to the inner wall of the middle end of the front end of the processing box (1), and the first motor ( 12) The output end is fixedly connected with a screw rod (13), the outer ring of the rear end of the screw rod (13) is threadedly connected with a nut pair (15), the rear end of the nut pair (15) is fixedly connected with a moving seat (16), the left and right sides of the rear end of the moving seat (16) are fixedly connected with connecting columns (17), the rear end of the connecting column (17) is fixedly connected with a template box (19), the left and right inner walls of the processing box (1) are provided with sliding grooves (20), the middle of the processing box (1) is fixedly connected with a fixed plate (22), the bottom of the fixed plate (22) is fixedly connected with a scraper (23), the upper left side of the barrel (6) is fixedly connected with an L-shaped plate (10), and the bottom of the L-shaped plate (10) is fixedly connected with a driving component.
2. The fully automatic casting and molding device for the core plate of a fireproof door according to claim 1, characterized in that: The driving assembly comprises a second motor (26), the second motor (26) is fixedly connected to the bottom of the L-shaped plate (10), the output end of the second motor (26) is fixedly connected to a rotating column (27), the upper outer ring of the rotating column (27) is fixedly connected to a driving pulley (28), and a rotating rod (31) passes through the right side of the barrel (6) and is rotatably connected.
3. The fully automatic casting and molding device for the core plate of a fireproof door according to claim 2, characterized in that: A liquid level sensor (18) is fixedly connected to the bottom right side of the barrel (6), a buzzer (24) is fixedly connected to the top right side of the connecting plate (5), a controller (25) is arranged on the left side of the buzzer (24), and the controller (25) is fixedly connected to the connecting plate (5).
4. The fully automatic casting and molding device for the core plate of a fireproof door according to claim 2, characterized in that: The rotating rod (31) and the bottom of the rotating column (27) are both fixedly connected with crisscross stirring paddles (32).
5. The fully automatic casting and molding device for the core plate of a fireproof door according to claim 2, characterized in that: The outer ring at the upper end of the rotating rod (31) is fixedly connected to a driven pulley (30), and a belt (29) is arranged between the driving pulley (28) and the driven pulley (30).
6. The fully automatic casting and molding device for the core plate of a fireproof door according to claim 1, characterized in that: Guide columns (14) are passed through and slidably connected to both left and right sides of the movable seat (16), and the guide columns (14) are fixedly connected to the processing box (1).
7. The fully automatic casting and molding device for the core plate of a fireproof door according to claim 1, characterized in that: The outer walls on both sides of the template box (19) are fixedly connected with sliders (21), and the sliders (21) are slidably connected with the slide grooves (20).
8. The fully automatic casting and molding device for the core plate of a fireproof door according to claim 1, characterized in that: A second sliding block (9) is slidably connected to the outer wall of the second linear guide rail (8), and the second sliding block (9) is fixedly connected to the connecting hose (7).
Citation Information
Patent Citations
Fireproof door core plate pouring forming device
CN214026310U