A high performance fiber reinforced refractory castable processing device
By designing the anti-blocking and filtering structure of the high-performance fiber-reinforced refractory castable processing device, the problem of clogging of the feed barrel and manual shaking of the filter net is solved, and automated cleaning and filtration is realized, and equipment performance and operation efficiency are improved.
Patent Information
- Application Number
- CN202420652327.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The accumulation of high-performance fiber-reinforced refractory castable in the feed barrel leads to blockage, the motor is overloaded, and the filter grid is fixed and needs to be manually shaken for filtering, which increases manual labor.
A high-performance fiber-reinforced refractory castable processing device is designed, including anti-blocking structure and filter structure. The anti-blocking structure drives the coordination of the cam, vertical rod and T-bar through the second motor to realize automatic cleaning of the blockage; the filtering structure drives the coordination of the gear and straight rod through the first motor to realize automatic shaking of the filter mesh.
It effectively avoids clogging of the feed barrel and overloading of the motor, reduces manual labor, and improves equipment performance and operating efficiency.
Smart Images

Figure CN222712472U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fiber reinforced refractory castable processing, in particular to a high-performance fiber reinforced refractory castable processing device. Background Art
[0002] Steel fiber reinforced castables are made of special grade bauxite clinker as aggregate, high quality bauxite clinker and corundum fine powder as matrix, various composite materials such as ultrafine powder as binder and additive, and stainless steel heat-resistant fiber.
[0003] For example, a refractory castable processing and screening device with the authorization announcement number "CN219356883U" drives the feed barrel to adjust its inclination so that the refractory castable in the feed barrel is output to the screen plate for screening. The top plate rotates 180° horizontally to adjust the discharge position of the screen plate. When the right side material collection box is full, it rotates to the left side, realizing the technical effect of convenient screening and transfer collection, and achieving the technical purpose of saving time and effort and improving screening efficiency. However, the above-mentioned medium refractory castable processing and screening device pours the high-performance fiber reinforced refractory castable from the feed hopper into the feed barrel during operation, and then drives the spiral blades to rotate through a motor to refine and convey the high-performance fiber reinforced refractory castable. When the high-performance fiber reinforced refractory castable accumulates too much in the feed barrel, it will cause blockage inside the feed barrel, and also cause the motor to overload and reduce the life and power of the motor, thereby reducing the performance of the equipment. At the same time, the position of the above-mentioned medium filter is fixed, and when the high-performance fiber reinforced refractory castable flows out through the discharge pipe to the top of the filter, accumulation will occur, and the staff is required to manually shake the filter to filter the high-fiber reinforced refractory castable, thereby increasing the manual labor. Utility Model Content
[0004] The purpose of the utility model is to solve the problems that when high-performance fiber reinforced refractory castables accumulate too much in the feed barrel, the feed barrel will be blocked, the motor will be overloaded, the motor life and power will be reduced, and the high-performance fiber reinforced refractory castables will accumulate when flowing out through the discharge pipe to the top of the filter net, and the staff need to manually shake the filter net to filter the high-performance fiber reinforced refractory castables. A high-performance fiber reinforced refractory castable processing device is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-performance fiber reinforced refractory castable processing device is designed, comprising a feed port and a third box, the feed port passes through the third box and is fixedly connected to the third box, the inner wall of the third box is fixedly connected to a fourth box through a bracket, the feed port is communicated with the fourth box, a high-performance fiber reinforced refractory castable anti-blocking structure is provided in the middle of the inner wall of the third box, a third motor is fixedly connected to the upper surface of the fourth box through a bracket, the output shaft of the third motor passes through the fourth box through a reducer and is rotatably connected to the fourth box through a bearing, a high-performance fiber reinforced refractory castable filtering structure is provided on the side of the third box, and two openings are processed at the lower end of the fourth box.
[0007] Preferably, the high-performance fiber-reinforced refractory castable anti-clogging structure comprises a second box body, the surface of the second box body is fixedly connected to the inner wall of the third box body, the surface of the second box body is fixedly connected to the second motor through a bracket, the output shaft of the second motor passes through the second box body through a reducer and is rotatably connected to the second box body through a bearing, the surface of the output shaft of the second motor is fixedly connected to a cam, the second box body is slidably connected to the surface of the vertical rod through a slideway machined on the inner wall, the raised cylinder on the cam surface is slidably connected to the slide groove machined on the surface of the vertical rod, the surface of the vertical rod is fixedly connected to a cross bar, the cross bar passes through the second box body and is slidably connected to the second box body, a spring is fixedly connected in the groove machined at the end of the cross bar, the end of the spring is fixedly connected to a T-bar, and the surface of the T-bar is slidably connected to the inner wall of the groove machined at the end of the cross bar.
[0008] Preferably, a spiral blade is fixedly connected to the surface of the output shaft of the third motor, and the end of the spiral blade is rotatably connected to the inner wall of the fourth box body through a pin.
[0009] Preferably, the third box body is slidably connected to the surface of the fifth box body through a slideway processed on the inner wall of the lower end, and the fifth box body is slidably connected to both ends of the filter screen through slide grooves processed on both sides of the inner wall.
[0010] Preferably, the high-performance fiber-reinforced refractory castable filter structure includes a first box body, the lower surface of the first box body is fixedly connected to the surface of the third box body, the first box body surface is fixedly connected to a first motor via a bracket, the first motor output shaft passes through the first box body through a reducer and is rotatably connected to the first box body via a bearing, the first motor output shaft surface is fixedly connected to a first gear, the first gear is meshingly connected to a second gear, the second gear surface is rotatably connected to the inner wall of the first box body via a pin shaft, and the second gear surface is movably connected to one end of a straight rod via a pin shaft.
[0011] Preferably, the other end of the straight rod is movably connected to the surface of the square plate through a pin, the lower end of the square plate is slidably connected to a slideway processed on the inner wall of the first box body, and the square plate penetrates the first box body and is slidably connected to the first box body.
[0012] The utility model proposes a high-performance fiber-reinforced refractory castable processing device, which has the beneficial effects of: through the cooperation of the high-performance fiber-reinforced refractory castable anti-blocking structure and the fourth box body, the second motor starts to drive the cam to rotate counterclockwise, and the vertical rod slides to the left in the slideway processed on the inner wall of the second box body through the raised cylinder on the cam surface and the slide groove processed on the surface of the vertical rod. The vertical rod slides to the left to drive the cross bar to slide to the left in the second box body, and the vertical rod slides to the left to drive the T-bar to move to the left to knock the fourth box body. When the T-bar touches the surface of the fourth box body, The T-bar can slide to the right in the groove at the end of the cross bar and compress the spring at the same time. When the cam rotates to the limit position, the cross bar slides to the right in the opposite direction to the above movement, driving the T-bar away from the surface of the fourth box body. At the same time, the spring rebound can push the T-bar to slide to the left in the groove at the end of the cross bar. A high-performance fiber-reinforced refractory castable anti-clogging structure is installed to avoid excessive accumulation of high-performance fiber-reinforced refractory castable in the feed barrel, which will cause blockage inside the feed barrel and overload the motor, reducing the motor life and power, thereby improving the performance of the equipment.
[0013] Through the cooperation of the high-performance fiber reinforced refractory castable filter structure and the filter net, the first motor is started to drive the first gear to rotate, and the rotation of the first gear can drive the second gear to rotate and drive the straight rod to reciprocate left and right through the pin shaft. The reciprocating left and right movement of the straight rod can drive the square plate to slide left and right on the slide processed in the first box body. The high-performance fiber reinforced refractory castable filter structure is added to avoid accumulation of high-performance fiber reinforced refractory castable when it flows out from the discharge port to above the filter net. The staff is required to manually shake the filter net to filter the high-performance fiber reinforced refractory castable, thereby reducing manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A front cross-sectional view of
[0016] Figure 3 for Figure 2 Front and cross-sectional view of a medium and high performance fiber reinforced refractory castable filter structure;
[0017] Figure 4 for Figure 3 Left side sectional view of
[0018] Figure 5 for Figure 2 Front and cross-sectional view of the anti-clogging structure of medium and high performance fiber reinforced refractory castables;
[0019] Figure 6 It is a right side sectional view of the figure;
[0020] Figure 7 for Figure 5 Left side cross-sectional view.
[0021] In the figure: 1. high-performance fiber reinforced refractory castable filtering structure, 101. first box, 102. first gear, 103. second gear, 104. straight rod, 105. first motor, 2. high-performance fiber reinforced refractory castable anti-clogging structure, 201. second box, 202. cam, 203. vertical rod, 204. horizontal rod, 205. spring, 206. T-bar, 207. second motor, 3. third box, 4. feed port, 5. spiral blade, 6. opening, 7. fifth box, 8. filter screen, 9. fourth box, 10. third motor, 11. square plate. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings:
[0023] See attached Figure 1-7 : In the present embodiment, a high-performance fiber reinforced refractory castable processing device comprises a feed port 4 and a third box body 3, the feed port 4 penetrates the third box body 3 and is fixedly connected to the third box body 3, the inner wall of the third box body 3 is fixedly connected to a fourth box body 9 through a bracket, the feed port 4 is communicated with the fourth box body 9, a high-performance fiber reinforced refractory castable anti-blocking structure 2 is provided in the middle of the inner wall of the third box body 3, a third motor 10 is fixedly connected to the upper surface of the fourth box body 9 through a bracket, the third motor 10 can meet the working needs according to actual needs, the output shaft of the third motor 10 penetrates the fourth box body 9 through a reducer and is rotatably connected to the fourth box body 9 through a bearing, the output energy of the third motor 10 can rotate in the fourth box body 9 through a bearing, a high-performance fiber reinforced refractory castable filtering structure 1 is provided on the side of the third box body 3, two openings 6 are processed at the lower end of the fourth box body 9, and a spiral blade 5 is fixedly connected to the surface of the output shaft of the third motor 10;
[0024] The end of the spiral blade 5 is rotatably connected to the inner wall of the fourth box body 9 through a pin shaft, and the third motor 10 can drive the spiral blade 5 to rotate in the fourth box body 9. The third box body 3 is slidably connected to the surface of the fifth box body 7 through a slideway processed on the inner wall of the lower end. The fifth box body 7 can slide in the slideway processed on the inner wall of the lower end of the third box body 3. The fifth box body 7 is slidably connected to the two ends of the filter screen 8 through the slide grooves processed on both sides of the inner wall. The filter screen 8 is made of a stainless steel plate with through holes on the surface. The filter screen 8 can slide on both sides of the fifth box body 7. The straight rod 104 slides in the slide groove, so it is convenient to carry out, replace and disassemble the filter 8. The other end of the straight rod 104 is movably connected to the surface of the square plate 11 through a pin shaft. The straight rod 104 can move through the pin shaft on the surface of the square plate 11. The lower end of the square plate 11 is slidably connected to the slideway processed on the inner wall of the first box body 101. The square plate 11 can slide in the slideway processed on the inner wall of the first box body 101. The square plate 11 penetrates the first box body 101 and is slidably connected to the first box body 101. The square plate 11 can slide in the first box body 101.
[0025] See attached Figure 1-2 And 5-7: High-performance fiber-reinforced refractory castable anti-clogging structure 2, including a second box body 201, the surface of the second box body 201 is fixedly connected to the inner wall of the third box body 3, the surface of the second box body 201 is fixedly connected to a second motor 207 through a bracket, the second motor 207 can meet the working needs according to actual needs, the output shaft of the second motor 207 passes through the second box body 201 through a reducer and is rotatably connected to the second box body 201 through a bearing, the output shaft of the second motor 207 can rotate in the second box body 201 through the bearing, the surface of the output shaft of the second motor 207 is fixedly connected to a cam 202, and the second motor 207 can drive the cam 202 to rotate in the second box body 201;
[0026] The second box body 201 is slidably connected to the surface of the vertical rod 203 through a slideway processed on the inner wall, and the raised cylinder on the surface of the cam 202 is slidably connected to the slide groove processed on the surface of the vertical rod 203. The rotation of the cam 202 can drive the vertical rod 203 to slide in the slideway processed on the inner wall of the second box body 201. A cross bar 204 is fixedly connected to the surface of the vertical rod 203. The cross bar 204 penetrates the second box body 201 and is slidably connected to the second box body 201. The sliding of the vertical rod 203 can drive the cross bar 204 to slide synchronously in the second box body 201. A spring 205 is fixedly connected to the groove processed at the end of the cross bar 204. The elastic coefficient of the spring 205 can meet the working needs according to actual needs. A T-bar 206 is fixedly connected to the end of the spring 205. The surface of the T-bar 206 is slidably connected to the inner wall of the groove processed at the end of the cross bar 204, and the T-bar 206 can slide in the groove at the end of the cross bar 204.
[0027] See attached Figure 2-4: The high-performance fiber-reinforced refractory castable filtering structure 1 includes a first box body 101, the lower surface of the first box body 101 is fixedly connected to the surface of the third box body 3, and the surface of the first box body 101 is fixedly connected to a first motor 105 through a bracket. The first motor 105 can meet the working needs according to actual needs. The output shaft of the first motor 105 passes through the first box body 101 through a reducer and is rotatably connected to the first box body 101 through a bearing;
[0028] The output shaft of the first motor 105 can rotate in the first box body 105 through the bearing, and the first gear 102 is fixedly connected to the surface of the output shaft of the first motor 105. The first motor 105 can drive the first gear 102 to rotate, and the first gear 102 is meshed and connected with the second gear 103. The surface of the second gear 103 is rotatably connected to the inner wall of the first box body 101 through a pin shaft. The rotation of the first gear 102 can drive the second gear 103 to rotate in the first box body 101. The surface of the second gear 103 is movably connected to one end of the straight rod 104 through a pin shaft. The rotation of the second gear 103 can drive the straight rod 104 to move left and right in the first box body 101.
[0029] Working principle:
[0030] High performance fiber reinforced refractory castable processing anti-blocking work:
[0031] When the high-performance fiber reinforced refractory castable needs to be processed, the high-performance fiber reinforced refractory castable is poured into the feed port 4, enters the fourth box body 9 through the feed port 4, and then the external power supply of the third motor 10 is turned on. The third motor 10 starts to drive the spiral blade 5 to rotate through the pin shaft in the fourth box body 9, and the high-performance fiber reinforced refractory castable is refined by the spiral blade 5 and output to the bottom of the fourth box body 9. During the transportation process, if the high-performance fiber reinforced refractory castable is blocked in the fourth box body 9, the external power supply of the second motor 207 is turned on, and the second motor 207 starts to drive the cam 202 to rotate counterclockwise (such as Figure 5 ), through the protruding cylinder on the surface of the cam 202 and the slide groove processed on the surface of the vertical rod 203, the vertical rod 203 slides to the left in the slideway processed on the inner wall of the second box body 201;
[0032] The vertical rod 203 sliding to the left can drive the cross rod 204 to slide to the left in the second box body 201, and the vertical rod 203 sliding to the left can drive the T-bar 206 to move to the left to knock the fourth box body 9. When the T-bar 206 touches the surface of the fourth box body 9, the T-bar 206 can slide to the right in the groove at the end of the cross rod 204 and compress the spring 205. When the cam 202 rotates to the limit position, it is opposite to the above movement, so that the cross rod 204 slides to the right to drive the T-bar 206 away from the surface of the fourth box body 9. At the same time, the spring 205 rebounds and pushes the T-bar 206 to slide to the left in the groove at the end of the cross rod 204. In this reciprocating motion, the T-bar 206 can continuously knock on the surface of the fourth box body 9, so that the high-performance fiber reinforced refractory castable blocked in the fourth box body 9 can flow, and then the high-performance fiber reinforced refractory castable flows out from the two openings 6 processed at the lower end of the fourth box body 9 to the filter screen 8 in the fifth box body 7.
[0033] High performance fiber reinforced refractory castable processing and filtration work:
[0034] When the high-performance fiber-reinforced refractory castable flows out to the top of the filter plate 8, the external power supply of the first motor 105 is turned on, the first motor 105 starts to drive the first gear 102 to rotate, and the rotation of the first gear 102 can drive the second gear 103 to rotate and drive the straight rod 104 to reciprocate left and right through the pin shaft (such as Figure 3 ), the reciprocating motion of the straight rod 104 can drive the square plate 11 to slide left and right in the slideway processed in the first box body 101, and the left and right sliding of the square plate 11 can drive the fifth box body 7 to slide left and right in the slideway processed on the inner wall of the third box body 3, so that the reciprocating motion can evenly filter the high-performance fiber reinforced refractory castable through the filter net 8 in the third box body 3, thereby completing the processing of the high-performance fiber reinforced refractory castable.
[0035] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A high-performance fiber-reinforced refractory castable processing device, comprising a feed inlet (4) and a third box (3), wherein the feed inlet (4) passes through the third box (3) and is fixedly connected to the third box (3), characterized in that: The inner wall of the third box (3) is fixedly connected to a fourth box (9) via a bracket, the feed port (4) is connected to the fourth box (9), a high-performance fiber-reinforced refractory castable anti-clogging structure (2) is provided in the middle of the inner wall of the third box (3), a third motor (10) is fixedly connected to the upper surface of the fourth box (9) via a bracket, the output shaft of the third motor (10) passes through the fourth box (9) via a reducer and is rotatably connected to the fourth box (9) via a bearing, a high-performance fiber-reinforced refractory castable filtering structure (1) is provided on the side of the third box (3), and two openings (6) are processed at the lower end of the fourth box (9).
2. A high performance fiber reinforced refractory castable processing device according to claim 1, characterized in that: The high-performance fiber-reinforced refractory castable anti-clogging structure (2) comprises a second box (201), the surface of the second box (201) is fixedly connected to the inner wall of the third box (3), the surface of the second box (201) is fixedly connected to a second motor (207) via a bracket, the output shaft of the second motor (207) passes through the second box (201) via a reducer and is rotatably connected to the second box (201) via a bearing, the surface of the output shaft of the second motor (207) is fixedly connected to a cam (202), and the second box (201) is connected to a slideway processed on the inner wall and a vertical rod. The cam (202) is slidably connected to the surface of the vertical rod (203); the cylindrical protrusion on the surface of the cam (202) is slidably connected to the sliding groove processed on the surface of the vertical rod (203); the surface of the vertical rod (203) is fixedly connected to a cross rod (204); the cross rod (204) passes through the second box body (201) and is slidably connected to the second box body (201); a spring (205) is fixedly connected in a groove processed at the end of the cross rod (204); the end of the spring (205) is fixedly connected to a T-shaped rod (206); the surface of the T-shaped rod (206) is slidably connected to the inner wall of the groove processed at the end of the cross rod (204).
3. A high performance fiber reinforced refractory castable processing device according to claim 1, characterized in that: A spiral blade (5) is fixedly connected to the surface of the output shaft of the third motor (10), and the end of the spiral blade (5) is rotatably connected to the inner wall of the fourth box body (9) via a pin shaft.
4. A high performance fiber reinforced refractory castable processing device according to claim 1, characterized in that: The third box body (3) is slidably connected to the surface of the fifth box body (7) via a slideway processed on the inner wall of the lower end, and the fifth box body (7) is slidably connected to the two ends of the filter screen (8) via slide grooves processed on both sides of the inner wall.
5. The high performance fiber reinforced refractory castable processing device according to claim 1, characterized in that: The high-performance fiber-reinforced refractory castable filtering structure (1) comprises a first housing (101), the lower surface of the first housing (101) is fixedly connected to the surface of a third housing (3), the surface of the first housing (101) is fixedly connected to a first motor (105) via a bracket, the output shaft of the first motor (105) passes through the first housing (101) via a reducer and is rotatably connected to the first housing (101) via a bearing, the surface of the output shaft of the first motor (105) is fixedly connected to a first gear (102), the first gear (102) is meshingly connected to a second gear (103), the surface of the second gear (103) is rotatably connected to the inner wall of the first housing (101) via a pin, and the surface of the second gear (103) is movably connected to one end of a straight rod (104) via a pin.
6. A high performance fiber reinforced refractory castable processing device according to claim 5, characterized in that: The other end of the straight rod (104) is movably connected to the surface of the square plate (11) via a pin shaft, and the lower end of the square plate (11) is slidably connected to a slideway processed on the inner wall of the first box body (101). The square plate (11) penetrates the first box body (101) and is slidably connected to the first box body (101).
Citation Information
Patent Citations
Refractory castable processing and screening device
CN219356883U