A cable extrusion cooling molding device
By retrieving the heat of the melted rubber during solidification, the problem of difficulty in maintaining the melted rubber temperature in the feed hopper in the prior art is solved, the effective utilization of energy and the stability of the production process are achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202421369944.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-17
AI Technical Summary
Existing cable extrusion devices are difficult to maintain the temperature of melted rubber in the feed hopper, especially when the secondary addition of melted rubber may cause premature solidification of the melted rubber, affecting production efficiency and product quality.
A cable extrusion cooling forming device is used to heat the feed hopper by retrieving the heat released when the melted rubber is solidified, and the heat conductor flakes in the water tank are heated by heating the heat conductor in the water tank using the water heater water, and then heating the feed hopper to ensure the stable temperature of the melted rubber.
Effectively utilize energy, reduce energy consumption and waste, conform to the green and environmentally friendly production concept, prevent premature solidification of melted rubber, ensure the continuity and stability of the production process, and improve product quality.
Smart Images

Figure CN222712778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable forming, in particular to a cable extrusion cooling forming device. Background Art
[0002] Announcement No. CN210052588U discloses a low-smoke halogen-free cable extrusion device, including an extrusion mechanism and a molding mechanism arranged at the rear of the extrusion mechanism, wherein the extrusion direction of the extrusion mechanism is consistent with the cable conveying direction. Although the extrusion direction of the extrusion mechanism of this type of extrusion device is consistent with the cable conveying direction, ensuring that the filling speed and amount of the glue in the molding mold are sufficient, the cable effect after molding is good, and it is not easy to have problems such as glue breakage, air holes and unstable extrusion pressure, but this type of extrusion device is difficult to maintain the temperature of the molten rubber in the feed hopper, especially when the molten rubber is added for the second time, the feed hopper has cooled down, which may cause the molten rubber to solidify prematurely during the production process, affecting production efficiency and product quality. Therefore, improvements are needed. Utility Model Content
[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.
[0004] The utility model adopts the following technical solution: a cable extrusion cooling molding device, comprising a base, an extrusion chamber and a vertical plate are fixedly installed on the top surface of the base, and a motor is fixedly installed on the top surface of the vertical plate.
[0005] A driving gear is installed at the output end of the motor, a hollow cylindrical shaft is rotatably connected to the inner wall of the extrusion chamber, a driven gear is fixedly installed on the surface of the hollow cylindrical shaft, a spiral blade is fixedly installed on the surface of the hollow cylindrical shaft, one end of the extrusion chamber is connected to a molding chamber, one side of the molding chamber is connected to an outlet pipe, a wire inlet hole is opened on the side of the vertical plate, the wire inlet hole is connected to the hollow cylindrical shaft, the top surface of the extrusion chamber is connected to a feed hopper, a cooling pipe is fixedly installed inside the molding chamber, a bracket is fixedly installed on the surface of the vertical plate, the surface of the cooling pipe is connected to a water tank, and a heat conducting sheet is fixedly installed on the surface of the water tank.
[0006] Preferably, the feed hopper is a trumpet-shaped structure, and the driving gear is meshed with the driven gear.
[0007] Preferably, the heat conducting plate is fixedly connected to the feed hopper, and the bracket is fixedly connected to the cooling pipe.
[0008] Preferably, the heat conducting sheets are arranged at equal distances on the surface of the water tank, and the material of the heat conducting sheets is copper. Here, the heat conducting effect can be improved.
[0009] Preferably, the bracket is an "L" shaped structure.
[0010] Preferably, a straightening mechanism is provided on the side of the vertical board, and the straightening mechanism includes a short board, the short board is fixedly mounted on the side of the vertical board, the side of the short board is rotatably connected to a lower wheel, a groove is provided on the side of the vertical board, a vertical rod is fixedly mounted on the inner wall of the groove, a slider is slidably connected to the surface of the vertical rod, the side of the slider is rotatably connected to an upper wheel, and a tension spring is sleeved on the surface of the vertical rod. Here, the cable can be straightened.
[0011] Preferably, one end of the tension spring is fixedly connected to the inner wall of the groove, and the other end of the tension spring is fixedly connected to the slider. Here, the tension spring can be stably installed.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. The utility model heats the feed hopper by recycling the heat released when the melted rubber solidifies, which not only effectively utilizes energy, but also reduces energy consumption and waste, and conforms to the green and environmentally friendly production concept. The heat conducting plate in the water tank is heated by the heated water in the cooling pipe, and then the feed hopper is heated. It not only recycles the heat, but also helps to maintain the temperature of the melted rubber in the feed hopper to prevent it from solidifying prematurely.
[0014] 2. The utility model can straighten the cable more effectively through the clamping effect of the lower wheel and the upper wheel, and the slider under the tension adjustment of the tension spring drives the upper wheel to move, thereby improving the state of the cable before entering the extrusion chamber, providing better prerequisites for subsequent extrusion wrapping and cooling molding, and by straightening the cable when it enters the cable entry hole, the bending and twisting of the cable can be greatly reduced, thereby ensuring that the shape of the cable after extrusion is more regular and the electrical performance is more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] FIG1 is a schematic diagram of a cable extrusion cooling molding device proposed by the present invention;
[0016] FIG2 is a cross-sectional view of a cable extrusion cooling molding device proposed by the utility model; FIG3 is a top view of a cable extrusion cooling molding device proposed by the utility model; FIG4 is a side view of a cable extrusion cooling molding device proposed by the utility model;
[0017] FIG5 is an enlarged view of point A in FIG4 of a cable extrusion cooling molding device proposed by the present invention.
[0018] Legend:
[0019] 1. Base; 2. Extrusion chamber; 3. Vertical plate; 4. Motor; 5. Driving gear; 6. Driven gear; 7. Hollow cylindrical shaft; 8. Spiral blade; 9. Molding chamber; 10. Outlet pipe; 11. Inlet hole; 12. Feed hopper; 13. Cooling pipe; 14. Bracket; 15. Water tank; 16. Heat conducting sheet; 17. Short plate; 18. Lower wheel; 19. Groove; 20. Vertical rod; 21. Sliding block; 22. Upper wheel; 23. Tension spring. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1
[0023] See also Figure 1-5 The utility model provides a technical solution: a cable extrusion cooling molding device, a base 1, the base 1 serves as the basic support of the entire device, and stably carries the various components above. The top surface of the base 1 is fixed with an extrusion chamber 2 and a vertical plate 3 by bolts. The vertical plate 3 is fixed to the base 1 by welding to ensure its verticality and stability. The top surface of the vertical plate 3 is fixed with a motor 4 by bolts. The motor 4 serves as a power source to provide the required power for the entire device. The output end of the motor 4 is installed with a driving gear 5 through a coupling. This connection method ensures the stability and reliability of power transmission. The inner wall of the extrusion chamber 2 is rotatably connected to a hollow cylindrical shaft 7 through a bearing, so that the hollow cylindrical shaft 7 can rotate freely in the extrusion chamber 2.
[0024] The driven gear 6 is fixedly mounted on the surface of the hollow cylindrical shaft 7, and the driving gear 5 meshes with the driven gear 6 to form a gear transmission mechanism, thereby realizing effective transmission of power. The surface of the hollow cylindrical shaft 7 is also fixedly mounted with a spiral blade 8 through a key connection. When the hollow cylindrical shaft 7 rotates, the spiral blade 8 can push the molten rubber forward. One end of the extrusion chamber 2 is connected to the molding chamber 9 through a flange. One side of the molding chamber 9 is also connected to the outlet pipe 10 through a flange, which is convenient for the export of the finished cable. A wire inlet hole 11 is provided on the side of the vertical plate 3, and the wire inlet hole 11 is connected to the hollow cylindrical shaft 7, ensuring that the cable can smoothly enter the hollow cylindrical shaft 7 and be wrapped by the molten rubber. The top surface of the extrusion chamber 2 is connected to a feed hopper 12 through a flange. The feed hopper 12 is designed as a trumpet-shaped structure, which is convenient for the addition of molten rubber and can ensure the uniform supply of rubber. A cooling pipe 13 is fixedly mounted inside the molding chamber 9 through bolts. The cooling pipe 13 is made of a metal material with good thermal conductivity, such as copper or aluminum alloy, to ensure efficient heat exchange. The surface of the vertical plate 3 is fixedly mounted with a bracket 14 by welding. The bracket 14 is designed as an "L"-shaped structure, which enhances the stability and bearing capacity of the device. The bracket 14 is fixedly connected to the cooling pipe 13 by bolts, ensuring the stability and reliability of the cooling pipe 13.
[0025] See also Figure 1-5 The surface of the cooling pipe 13 is connected to the water tank 15 through a flange. The interior of the water tank 15 is designed with a large number of heat dissipation fins, which increases the heat exchange area and improves the cooling efficiency. The surface of the water tank 15 is fixed with heat conducting sheets 16 by bolts. The heat conducting sheets 16 are arranged at equal distances on the surface of the water tank 15.
[0026] Uniform heat transfer is ensured. The heat conducting sheet 16 is made of copper material with excellent thermal conductivity, which can quickly transfer heat to the feed hopper 12, thus realizing heat recovery. The heat conducting sheet 16 is fixedly connected to the feed hopper 12 by bolts. This connection method not only ensures the stability of the connection, but also facilitates the maintenance and disassembly of the device. By recycling the heat released when the melted rubber solidifies to heat the feed hopper 12, it can not only effectively utilize energy, reduce energy consumption and waste, and comply with the green and environmentally friendly production concept; it also helps to maintain the temperature of the melted rubber in the feed hopper 12, prevent it from solidifying prematurely, and ensure the continuity and stability of the production process.
[0027] Embodiment 2
[0028] See also Figure 4-5The side of the vertical plate 3 is provided with a straightening mechanism, which includes a short plate 17, which is fixedly mounted on the side of the vertical plate 3. The side of the short plate 17 is rotatably connected to a lower wheel 18 through a bearing, so that the lower wheel 18 can rotate freely to better adapt to the movement of the cable. The side of the vertical plate 3 is also provided with a groove
[0029] 19, the groove 19 not only provides installation space for other components, but also plays a certain positioning and guiding role. The inner wall of the groove 19 is fixed with a vertical rod 20 by welding, bolt connection, etc. The vertical rod 20 provides a precise track for the up and down sliding of the slider 21. The slider 21 adopts a sliding connection method matching the vertical rod 20.
[0030] For example, a dovetail groove ensures both smooth sliding and accurate positioning. The side of the slider 21 is also rotatably connected to the upper wheel 22 through bearings or the like, so that the upper wheel 22 can rotate flexibly when in contact with the cable, reducing the frictional resistance to the cable. In order to maintain the continuous pressure of the upper wheel 22 on the cable, a tension spring 23 is also sleeved on the surface of the vertical rod 20. One end of the tension spring 23 is fixedly connected to the inner wall of the groove 19 by a hook and a bolt, and the other end is fixed to the slider 21 by a similar connection method. In this way, the tension spring 23 can generate a downward pulling force, so that the slider 21 drives the upper wheel 22 to move downward, and clamps and straightens the cable together with the lower wheel 18.
[0031] Working principle: The melted rubber enters through the feed hopper 12, and then the cable is aligned with the cable entry hole 11. Then the motor 4 can drive the driving gear 5 to rotate, and the driving gear 5 can then drive the driven gear 6 to rotate, and the driven gear 6 then drives the hollow cylindrical shaft 7 to rotate, and the hollow cylindrical shaft 7 then drives the spiral blade 8 to rotate.
[0032] At this time, the molten rubber can be pushed forward by the rotation of the spiral blade 8, so that the cable can be wrapped by the molten rubber when passing through the hollow cylindrical shaft 7, and then the cable enters the molding chamber 9, and then cold water is passed into the cooling pipe 13. At this time, the cooling pipe 13 can allow the molding chamber 9 to cool down, and the molten rubber can be solidified at this time, thereby forming a finished cable. After the cold water passing through the cooling pipe 13 is heated due to heat absorption, it can enter the water tank 15 when it finally passes through the cooling pipe 13. At this time, the heat conducting plate 16 in the water tank 15 can be heated, and the heat conducting plate 16 can heat the feed hopper 12. In this way, the heat generated when the molten rubber solidifies can be recovered to heat the feed hopper 12. In this way, it can be avoided that after the feed hopper 12 is cooled, the molten rubber will be cooled down and solidified when it enters the molten rubber later. The utility model heats the feed hopper 12 by recovering the heat released when the molten rubber solidifies, which not only effectively utilizes energy, but also reduces energy consumption and waste, and conforms to the green and environmentally friendly production concept.
[0033] The heated water in the cooling pipe 13 heats the heat conducting sheet 16 in the water tank 15, thereby heating the feed hopper 12.
[0034] Not only does it recycle heat, it also helps to maintain the temperature of the molten rubber in the feed hopper 12 to prevent it from solidifying prematurely. When the cable enters the wire entry hole 11, the lower wheel 18 and the upper wheel 22 can clamp the cable. At the same time, due to the tension of the tension spring 23, the tension spring 23 can pull the slider 21 downward to move, and the slider 21 can then drive the upper wheel 22 to move downward. At this time, the upper wheel 22 can squeeze the cable, so that the cable can be straightened. The utility model can straighten the cable more effectively through the clamping effect of the lower wheel 18 and the upper wheel 22, and the slider 21 driven by the tension of the tension spring 23 to move the upper wheel 22, thereby improving the state of the cable before entering the extrusion chamber 2, and providing better prerequisites for subsequent extrusion wrapping and cooling molding. In addition, by straightening the cable when it enters the wire entry hole 11, the bending and twisting of the cable can be greatly reduced, thereby ensuring that the shape of the extruded cable is more regular and the electrical performance is more stable.
[0035] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A cable extrusion cooling molding device, comprising a base (1), characterized in that: An extrusion chamber (2) and a vertical plate (3) are fixedly mounted on the top surface of the base (1); a motor (4) is fixedly mounted on the top surface of the vertical plate (3); a driving gear (5) is mounted on the output end of the motor (4); a hollow cylindrical shaft (7) is rotatably connected to the inner wall of the extrusion chamber (2); a driven gear (6) is fixedly mounted on the surface of the hollow cylindrical shaft (7); a spiral blade (8) is fixedly mounted on the surface of the hollow cylindrical shaft (7); one end of the extrusion chamber (2) is connected to a molding chamber (9); and the molding chamber ( A wire outlet pipe (10) is connected to one side of the vertical plate (9), a wire inlet hole (11) is opened on the side of the vertical plate (3), and the wire inlet hole (11) is connected to the hollow cylindrical shaft (7). The top surface of the extrusion chamber (2) is connected to a feed hopper (12), a cooling pipe (13) is fixedly installed inside the molding chamber (9), a bracket (14) is fixedly installed on the surface of the vertical plate (3), the surface of the cooling pipe (13) is connected to a water tank (15), and a heat conducting plate (16) is fixedly installed on the surface of the water tank (15).
2. The cable extrusion cooling molding device according to claim 1, characterized in that: The feed hopper (12) is a trumpet-shaped structure, and the driving gear (5) is meshed with the driven gear (6).
3. The cable extrusion cooling molding device according to claim 1, characterized in that: The heat conducting sheet (16) is fixedly connected to the feed hopper (12), and the bracket (14) is fixedly connected to the cooling pipe (13).
4. The cable extrusion cooling molding device according to claim 1, characterized in that: The heat conducting plates (16) are arranged at equal distances on the surface of the water tank (15), and the material of the heat conducting plates (16) is copper.
5. The cable extrusion cooling molding device according to claim 1, characterized in that: The bracket (14) is an "L"-shaped structure.
6. The cable extrusion cooling molding device according to claim 1, characterized in that: A straightening mechanism is provided on the side of the vertical plate (3), and the straightening mechanism comprises a short plate (17), the short plate (17) is fixedly mounted on the side of the vertical plate (3), the side of the short plate (17) is rotatably connected to a lower wheel (18), a groove (19) is provided on the side of the vertical plate (3), a vertical rod (20) is fixedly mounted on the inner wall of the groove (19), a sliding block (21) is slidably connected to the surface of the vertical rod (20), the side of the sliding block (21) is rotatably connected to an upper wheel (22), and a tension spring (23) is sleeved on the surface of the vertical rod (20).
7. The cable extrusion cooling molding device according to claim 6, characterized in that: One end of the tension spring (23) is fixedly connected to the inner wall of the groove (19), and the other end of the tension spring (23) is fixedly connected to the slider (21).
Citation Information
Patent Citations
Low-smoke halogen-free cable extrusion device
CN210052588U