Auxiliary packaging mechanism for film rolls

By designing the film roll auxiliary packaging mechanism, the supporting frame, lifting module and rotating power module assist in the lifting and rotation of the film roll, the problem of complex and low efficiency in the existing technology is solved, and a more efficient and beautiful packaging process is achieved.

CN222713794UActive Publication Date: 2025-04-04RONGAI TECH (NANTONG) CO LTD
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Patent Information

Application Number
CN202421553663.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-04
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing film roll packaging process mainly relies on manual operations, resulting in complex operation, low efficiency, large manual strength and poor consistency, which affects the aesthetics of the product.

Method used

A film roll auxiliary packaging mechanism is designed, including a support frame, a hoisting module and a rotating power module. The lifting and rotation of the film roll is achieved through the driving of the hoisting module to assist in completing the packaging process.

Benefits of technology

It effectively reduces manual strength, improves work efficiency and aesthetics of packaging, and ensures consistency of the packaging process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222713794U_ABST
    Figure CN222713794U_ABST
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Abstract

The utility model discloses a film roll auxiliary packaging mechanism, including a support frame for placing the film roll, a lifting module and a rotating power module; the lifting module includes a lower fixed plate, an upper fixed plate and a lifting unit, the upper fixed plate is located above the lower fixed plate, the lifting unit is arranged between the lower fixed plate and the upper fixed plate, and the upper fixed plate can be displaced up and down along the Z direction by the driving of the lifting unit; the rotating power module is arranged on the upper fixed plate, and when the rotating power module moves up and down with the upper fixed plate, the film roll placed on the support frame can be lifted, and the film roll can be driven to rotate after lifting. The utility model realizes the support, lifting and driving rotation of the film roll in the process of film roll packaging, plays an auxiliary role in the manual film roll packaging operation process, effectively reduces the labor intensity, improves the work efficiency, and is easier to achieve consistency, thereby improving the aesthetics of the packaging.
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Description

Technical Field

[0001] The utility model belongs to the technical field of packaging, and in particular relates to a film roll auxiliary packaging mechanism. Background Art

[0002] After the film roll is produced, it is usually wrapped with winding film, labeled and covered with film on its outer surface to facilitate the identification of the film roll information and prevent the film roll from being damaged and infested with dust during transportation.

[0003] At present, the above three processes are mainly operated manually, which is not only complicated, labor-intensive, and inefficient, but also has poor consistency during the operation, affecting the appearance of the product. Therefore, it is necessary to design a film roll auxiliary packaging mechanism to effectively solve the above technical problems. Utility Model Content

[0004] In order to solve the above-mentioned existing technical problems, the utility model aims to provide a film roll auxiliary packaging mechanism to achieve auxiliary manual operation, reduce labor intensity, and improve work efficiency and packaging aesthetics.

[0005] In order to achieve the above technical objectives and effects, the utility model is implemented through the following technical solutions:

[0006] A film roll auxiliary packaging mechanism comprises a support frame for placing the film roll, a lifting module and a rotating power module; the lifting module comprises a lower fixed plate, an upper fixed plate and a lifting unit, the upper fixed plate is located above the lower fixed plate, the lifting unit is arranged between the lower fixed plate and the upper fixed plate, and the upper fixed plate can be displaced up and down along the Z direction by the drive of the lifting unit; the rotating power module is arranged on the upper fixed plate, and when the rotating power module moves up and down with the upper fixed plate, the film roll placed on the support frame can be lifted, and the film roll can be driven to rotate after lifting.

[0007] Furthermore, the support frame includes a pair of horizontally arranged support rods, and the support rods are connected together through a fixing frame.

[0008] Furthermore, the support rods are respectively provided with limiting grooves.

[0009] Furthermore, the lifting module also includes a plurality of telescopic rods, and the telescopic rods are all arranged between the lower fixing plate and the upper fixing plate.

[0010] Furthermore, the lifting module also includes a U-shaped photoelectric sensor and a sensing sheet adapted to the U-shaped photoelectric sensor, the U-shaped photoelectric sensor is arranged on the outer sleeve of the telescopic rod, and the sensing sheet is arranged on the upper fixed plate.

[0011] Furthermore, the lifting unit is a scissor lift; or, the lifting unit is a lifting cylinder.

[0012] Furthermore, the rotary power module includes a base, in which a plurality of rollers are arranged, wherein the rollers form arc grooves on the upper end surface of the base, and after the rollers are connected by a gear module, one of the rollers is connected to the driving motor.

[0013] Furthermore, an electronic scale is also included, wherein the main body of the electronic scale is arranged between the upper fixed plate and the rotating power module, and the display screen of the electronic scale is arranged on one side of the rotating power module and fixed on the upper fixed plate.

[0014] The beneficial effects of the utility model are as follows: the utility model realizes supporting, lifting and driving the film roll to rotate during the film roll packaging process by setting a support, a lifting module and a rotating power module, which plays an auxiliary role in the manual operation of film roll packaging, effectively reduces the labor intensity, improves work efficiency, and makes it easier to achieve consistency, thereby improving the aesthetics of the packaging.

[0015] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the utility model mechanism after placing the film roll;

[0019] Figure 3 This is a schematic diagram of the mechanism of the utility model lifting the film roll;

[0020] Figure 4 This is a schematic diagram of the support frame structure of the utility model;

[0021] Figure 5 This is a schematic diagram of the folded state of the jacking module of the utility model;

[0022] Figure 6This is a schematic diagram of the lifting state of the jacking module of the utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the rotary power module of the utility model;

[0024] Figure 8 This is a rear side view of the rotary power module of the utility model accommodating the film roll.

[0025] Explanation of the numbers in the figure: 1. Support frame; 2. Lifting module; 3. Rotating power module; 4. Electronic scale; 11. Support rod; 12. Fixed frame; 111. Limiting groove; 21. Lower fixed plate; 22. Upper fixed plate; 23. Lifting unit; 24. Telescopic rod; 25. U-shaped photoelectric sensor; 26. Induction sheet; 31. Base; 32. Roller; 33. Gear module; 34. Drive motor; 35. Synchronous pulley assembly; 331. Gear A; 332. Gear B; 41. Main body; 42. Display screen. DETAILED DESCRIPTION

[0026] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0027] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, upper end, lower end, top, bottom...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0028] See also Figure 1-3 and Figure 5-6 As shown in the figure (label A in the figure represents a film roll; label B in the figure represents an inflatable shaft), a film roll auxiliary packaging mechanism includes a support frame 1 for placing the film roll, a lifting module 2 and a rotating power module 3; the lifting module 2 includes a lower fixed plate 21, an upper fixed plate 22 and a lifting unit 23, the upper fixed plate 22 is located above the lower fixed plate 21, the lifting unit 23 is arranged between the lower fixed plate 21 and the upper fixed plate 22, and the upper fixed plate 22 can be moved up and down along the Z direction by the drive of the lifting unit 23; the rotating power module 3 is arranged on the upper fixed plate 22, and when the rotating power module 3 moves up and down with the upper fixed plate 22, the film roll placed on the support frame 1 can be lifted, and the film roll can be driven to rotate after lifting.

[0029] For further information, see Figure 4 As shown, in this embodiment, the support frame 1 includes a pair of horizontally arranged support rods 11, and the support rods 11 are connected together by a fixing frame 12; when the film roll is placed, refer to Figure 2As shown, the film roll spans between a pair of support rods 11 via an inflatable shaft arranged therein; wherein, in order to prevent the film roll from rolling on the support rods 11, the support rods 11 are respectively provided with limiting grooves 111 for limiting the inflatable shaft.

[0030] For further information, see Figure 5-6 As shown, the jacking module 2 also includes four groups of telescopic rods 24, and the four groups of telescopic rods 24 are vertically arranged between the lower fixed plate 21 and the upper fixed plate 22. Of course, the number of groups of the telescopic rods 24 is only one implementation method, and is not intended to limit the scope of the present application. In actual settings, other groups can also be set as long as the requirements can be met; wherein, in this embodiment, the telescopic rod 24 adopts a two-section telescopic rod. During installation, the bottom end of the outer sleeve of the telescopic rod 24 is fixedly connected to the lower fixed plate 21, and the top end of the inner sleeve of the telescopic rod 24 is fixedly connected to the upper fixed plate 22; during operation, all the telescopic rods 24 are synchronously extended and retracted as the upper fixed plate 22 moves up and down.

[0031] In addition, see Figure 5-6 As shown, the lifting module 2 also includes a U-shaped photoelectric sensor 25 and a sensing piece 26 adapted to the U-shaped photoelectric sensor 25; wherein, in this embodiment, the U-shaped photoelectric sensor 25 is provided with two groups, both of which are provided on the outer sleeve of the telescopic rod 24, and one group is provided at the lower end of the outer sleeve of the telescopic rod 24, and one group is provided at the upper end of the outer sleeve of the telescopic rod 24; the sensing piece 26 is provided on the upper fixed plate 22; during operation, when the sensing piece 26 moves up and down with the upper fixed plate 22, it cooperates with the upper and lower groups of the U-shaped photoelectric sensors 25 to limit the up and down displacement of the upper fixed plate 22.

[0032] Furthermore, in the present embodiment, the lifting unit 23 is a scissor lift, but is not limited to a scissor lift, and other devices may also be used, such as a lifting cylinder.

[0033] For further information, see Figure 7-8 As shown in the figure (the reference numeral A represents the film roll), in this embodiment, the rotary power module 3 includes a base 31, and seven groups of rotatable rollers 32 are arranged in the base 31. The seven groups of rollers 32 form arc grooves for accommodating the film roll on the upper end surface of the base 31, and the rollers 32 are connected by a gear module 33. One of the rollers 32 is connected to a drive motor 34 through a synchronous pulley assembly 35, and the drive motor 34 is fixed on the base 31; in this embodiment, continue to refer to Figure 7As shown, the gear module 33 is composed of thirteen groups of identical gears, and the thirteen groups of gears are divided into gears A331 and gears B332 according to their functions, wherein the gear A331 includes seven groups and the gear B332 includes six groups. When installed, the same end of the seven groups of rollers 32 is respectively sleeved with a gear A331, and an intermediate wheel, i.e., gear B332, is meshed between each two adjacent groups of gears A331. The gear B332 is rotatably arranged on the base 31. When in operation, the roller 32 connected to the drive motor 34 rotates under the drive of the drive motor 34, and the roller 32 is driven by the gear module 33 to realize that the remaining rollers 32 rotate in the same direction and synchronously with it, thereby driving the film roll accommodated in the arc groove to rotate. Here, it should be noted that the number of groups of the rollers 32 is also only one embodiment, and is not used to limit the scope of the present application. When actually arranged, it can be arranged according to needs.

[0034] For further information, see Figure 1-3 As shown, in this embodiment, an electronic scale 4 is also included. The main body 41 of the electronic scale 4 is arranged between the upper fixed plate 22 and the rotating power module 3. The display screen 42 of the electronic scale 4 is arranged on one side of the rotating power module 3 and fixed on the upper fixed plate 22 to measure the weight of the film roll.

[0035] The working principle of the utility model is as follows:

[0036] Before operation, see Figure 2-3 As shown, the film roll formed after winding on the reel is transferred to the support frame 1. At this time, the film roll spans between the support rods 11 through the inflatable shaft.

[0037] When packaging the film roll, the operator first drives the rotary power module 3 to move upward through the jacking module 2, lifts the film roll placed on the support frame 1, and separates the air shaft from the support rod 11. At this time, the film roll is accommodated in the arc groove; after the operator fixes one end of the protective film on the film roll, the drive motor 34 is started to drive the roller 32 to rotate, thereby driving the film roll accommodated in the arc groove to rotate, and then the protective film is wound on the outer surface of the film roll; after completing the winding of the protective film, the operator turns off the drive motor 34 and stops After stopping the rotation of the film, the film roll label is attached to the outside of the film roll, and the weight information of the film roll measured by the electronic scale 4 is entered into the label; then the operator completely puts the film cover from one end of the film roll, and drives the rotating power module 3 to move downward and reset through the jacking module 2, and separates it from the film roll. At this time, the film roll spans between the support rods 11 again through the air shaft; then the operator completely puts the film cover on one end of the film roll on the outer surface of the film roll and flattens it, completing the three processes of wrapping the film roll with winding film, labeling and covering with film.

[0038] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A film roll auxiliary packaging mechanism, characterized in that: The invention comprises a support frame (1) for placing a film roll, a lifting module (2) and a rotating power module (3); the lifting module (2) comprises a lower fixed plate (21), an upper fixed plate (22) and a lifting unit (23); the upper fixed plate (22) is located above the lower fixed plate (21); the lifting unit (23) is arranged between the lower fixed plate (21) and the upper fixed plate (22); the upper fixed plate (22) can be displaced up and down along the Z direction by the drive of the lifting unit (23); the rotating power module (3) is arranged on the upper fixed plate (22); when the rotating power module (3) moves up and down with the upper fixed plate (22), the film roll placed on the support frame (1) can be lifted, and after lifting, the film roll can be driven to rotate.

2. The film roll auxiliary packaging mechanism according to claim 1, characterized in that: The support frame (1) comprises a pair of horizontally arranged support rods (11), and the support rods (11) are connected together via a fixing frame (12).

3. The film roll auxiliary packaging mechanism according to claim 2, characterized in that: The support rods (11) are respectively provided with limiting grooves (111).

4. The film roll auxiliary packaging mechanism according to claim 1, characterized in that: The lifting module (2) further comprises a plurality of groups of telescopic rods (24), and the telescopic rods (24) are all arranged between the lower fixing plate (21) and the upper fixing plate (22).

5. The film roll auxiliary packaging mechanism according to claim 4, characterized in that: The lifting module (2) also includes a U-shaped photoelectric sensor (25) and a sensing sheet (26) adapted to the U-shaped photoelectric sensor (25); the U-shaped photoelectric sensor (25) is arranged on the outer sleeve of the telescopic rod (24); and the sensing sheet (26) is arranged on the upper fixing plate (22).

6. The film roll auxiliary packaging mechanism according to claim 1, characterized in that: The lifting unit (23) is a scissor lift; or, the lifting unit (23) is a lifting cylinder.

7. The film roll auxiliary packaging mechanism according to claim 1, characterized in that: The rotary power module (3) comprises a base (31), wherein a plurality of rollers (32) are arranged in the base (31), wherein the rollers (32) form arc grooves on the upper end surface of the base (31), and after the rollers (32) are connected via a gear module (33), one of the rollers (32) is connected to a driving motor (34).

8. The film roll auxiliary packaging mechanism according to claim 1, characterized in that: It also includes an electronic scale (4), wherein the main body of the electronic scale (4) is arranged between the upper fixed plate (22) and the rotating power module (3), and the display screen of the electronic scale (4) is arranged on one side of the rotating power module (3) and fixed on the upper fixed plate (22).