A conveying equipment for sprocket production
By designing conveying equipment for sprocket production, using installation plates, shrink-shaped limiting rods, dividing mechanisms and visual identification systems, the problem that existing equipment cannot classify sprockets of different models and sizes is solved, real-time identification and classification of sprockets are realized, and production efficiency and automation are improved.
Patent Information
- Application Number
- CN202421422816.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing sprocket production equipment cannot classify sprockets of different models and sizes, resulting in only sprockets of the same model, which is less practical.
A conveying equipment for sprocket production is designed, including a first connecting frame and a second connecting frame. The size identification and classified transportation of the sprocket are realized through the mounting plate, a shrink-shaped limiting rod, a dividing mechanism and a visual identification system.
Real-time dimension identification and classification of sprockets during the conveying process is realized, response speed and production efficiency are improved, manual intervention needs are reduced, labor costs are reduced, and the degree of automation and stability of the production line is improved.
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Figure CN222714490U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sprocket wheels, in particular to a conveying device for sprocket wheel production. Background Art
[0002] A conveyor sprocket is a wheel with cog-type sprocket teeth, which is used to mesh with accurately pitched blocks on link chains or cables. It is widely used in mechanical transmission in chemical industry, textile machinery, escalators, wood processing, multi-story parking garages, agricultural machinery, food processing, instrumentation, petroleum and other industries.
[0003] For example, the patent with the national authorized patent announcement number CN212665809U discloses a conveyor sprocket production equipment, which includes: a fixed rod, a movable rod, and a driving assembly; the fixed rod is arranged in parallel with the movable rod, and the driving assembly is connected to the movable rod; the fixed rod and the movable rod are both slidably connected with corresponding clamping assemblies; and the driving assembly is suitable for driving the movable rod to move toward the fixed rod, so that the corresponding clamping assemblies on the fixed rod and the movable rod clamp the sprocket located between the two clamping assemblies. The beneficial effect of the utility model is that the utility model adjusts the distance from the movable rod to the fixed rod through the driving assembly, thereby adjusting the distance between the clamping assembly on the movable rod and the clamping assembly on the fixed rod, thereby realizing the processing requirements of sprockets of different sizes.
[0004] However, the above-mentioned conveyor sprocket production equipment cannot classify sprockets of different models and sizes during the sprocket conveying process, so that it can only convey sprockets of the same model, which makes it less practical. Utility Model Content
[0005] The utility model aims to provide a conveying device for sprocket production, so as to solve the problem in the above background technology that sprockets of different models and sizes cannot be sorted during the sprocket conveying process.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A conveying device for sprocket production, comprising: a first connecting frame and a second connecting frame, wherein two groups of first L-shaped plates are fixedly mounted on the upper surface of the first connecting frame, a first conveyor belt is installed between the two groups of the first L-shaped plates, a mounting plate is fixedly mounted between the two groups of the first L-shaped plates, and a shifting mechanism is fixedly mounted on the upper surface of the mounting plate;
[0008] Among them, two groups of mounting blocks are fixedly installed on the upper surface of the second connecting frame, and conveying mechanisms are fixedly installed on the upper surfaces of the two groups of mounting blocks. The mounting plate is flush with the conveying mechanism, so that the shifting mechanism can classify and shift the conveyed sprockets on the surface of the first conveyor belt to the upper surface of the conveying mechanism through the mounting plate.
[0009] Preferably, a tapered limiting rod is fixedly mounted on the upper surface of the first L-shaped plate, and the tapered limiting rod can accurately guide the sprocket into the shifting mechanism.
[0010] Preferably, the conveying mechanism comprises four groups of second L-shaped plates, wherein two groups of driving columns are installed between every two groups of the second L-shaped plates, a docking plate is fixedly installed on the lower surface of every two groups of the second L-shaped plates, a first motor is fixedly installed on the lower surface of the docking plate, a first transmission column is fixedly installed on the outer surface of the output shaft of the first motor, a transmission belt is sleeved on the outer surfaces of the first transmission column and the second transmission column, and the second transmission column is transmission-installed on the lower surfaces of the two groups of second L-shaped plates;
[0011] Wherein, the other ends of the outer surfaces of the two groups of driving columns and the second transmission column are sleeved with a second conveyor belt, and the second conveyor belt is flush with the mounting plate and the first conveyor belt.
[0012] Preferably, a U-shaped frame is fixedly mounted on the upper surface of the second L-shaped plate, and a roller is rotatably mounted inside the U-shaped frame.
[0013] Preferably, the shifting mechanism includes a mounting frame, which is fixedly mounted on the upper surface of the mounting plate, a second motor is fixedly mounted on one end of the mounting frame, a Y-shaped shifting rod is fixedly mounted on one end of the output shaft of the second motor, and the Y-shaped shifting rod is rotatably mounted on the upper surface of the mounting plate and can be flush with the outlet portion of the tapered limit rod.
[0014] Preferably, a fastening plate is installed at one end of the mounting frame, and a camera is fixedly installed at one end of the fastening plate. The monitoring range of the camera covers the Y-shaped shift rod and the tapered limit rod. A visual recognition system is integrated in the camera, and the second motor is controlled by the visual recognition system.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. Through the design of the shifting mechanism, the first conveyor belt, the conveying mechanism, the tapered limit rod and the mounting plate, the sprocket can be placed on the outer surface of the first conveyor belt after production, and the first conveyor belt can convey the sprocket into the tapered limit rod, and the tapered limit rod can accurately guide the chain into the shifting mechanism, and the visual recognition system in the shifting mechanism can distinguish the size of the sprocket and shift it to the appropriate conveying mechanism for classified conveying, so that the sprocket can be identified and classified in real time during the conveying process without additional transmission and processing time, thereby improving the overall response speed and production efficiency, and at the same time, through the automatic recognition and classification function of the visual recognition system, the need for manual intervention is reduced, the labor cost is reduced, and human errors are avoided, thereby improving the automation and stability of the production line.
[0017] 2. Through the design of the U-shaped frame, rollers; the first motor, the second transmission column, the first transmission column, the transmission belt and the second conveyor belt, when the shifting mechanism shifts the sprocket, it will shift it from the surface of the first conveyor belt to the surface of the matching second conveyor belt through the mounting plate, and the second conveyor belt can be rotated by the first motor through the transmission belt to drive the second transmission column, and the second transmission column can drive the second conveyor belt to be transported on the outer surfaces of the two groups of drive columns, and the sprockets shifted to the surface can be transported in a classified manner, and the rollers in the U-shaped frame on the upper surface of the second L-shaped plate will also impose a limiting effect on the transported sprocket, so that it can be accurately transported to the corresponding position.
[0018] 3. Through the design of the second motor, the Y-shaped shifting rod and the camera, the first conveyor belt can convey the sprocket into the tapered limit rod, and the tapered limit rod can accurately guide the chain into the Y-shaped shifting rod flush with it, and the sprocket in the Y-shaped shifting rod is within the monitoring range of the camera, and the camera can identify the size of the sprocket through the visual recognition system, and send a steering signal to the second motor through the controller, so that the second motor can drive the sprocket in the Y-shaped shifting rod to push it through the mounting plate onto the surface of one group of the second conveyor belts for conveying, so that it can convey sprockets of various specifications, and can identify and classify the size of the sprocket in real time during the conveying process of the sprocket, without the need for additional transmission and processing time, thereby improving the overall response speed and production efficiency, and at the same time, through the automatic recognition and classification function of the visual recognition system, the need for manual intervention is reduced, the labor cost is reduced, and human errors are avoided, thereby improving the automation and stability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall top view structure of the utility model;
[0020] Figure 2It is a structural schematic diagram of the shifting sprocket of the shifting mechanism of the utility model;
[0021] Figure 3 It is a schematic diagram of the overall structure of the utility model when viewed from above;
[0022] Figure 4 This is a schematic diagram of the structure of the conveying mechanism of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure of the shifting mechanism of the utility model.
[0024] In the figure: 1. first connecting frame; 101. first L-shaped plate; 102. mounting plate; 103. constricted limit rod; 2. second connecting frame; 201. mounting block; 3. shifting mechanism; 301. mounting frame; 302. second motor; 303. camera; 304. Y-shaped shifting rod; 305. fastening plate; 4. first conveyor belt; 5. conveying mechanism; 501. second L-shaped plate; 502. U-shaped frame; 503. roller; 504. docking plate; 505. first motor; 506. transmission belt; 507. second transmission column; 508. driving column; 509. second conveyor belt; 510. first transmission column. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 5 , this embodiment provides the following technical solutions:
[0027] like Figure 1-Figure 3 As shown, a conveying device for sprocket production includes: a first connecting frame 1 and a second connecting frame 2, two groups of first L-shaped plates 101 are fixedly installed on the upper surface of the first connecting frame 1, a first conveyor belt 4 is installed between the two groups of first L-shaped plates 101, a mounting plate 102 is fixedly installed between the two groups of first L-shaped plates 101, and a shifting mechanism 3 is fixedly installed on the upper surface of the mounting plate 102;
[0028] Among them, two groups of mounting blocks 201 are fixedly installed on the upper surface of the second connecting frame 2, and the upper surfaces of the two groups of mounting blocks 201 are fixedly installed with a conveying mechanism 5. The mounting plate 102 is flush with the conveying mechanism 5, so that the shifting mechanism 3 can classify and shift the conveyed sprockets on the surface of the first conveyor belt 4 to the upper surface of the conveying mechanism 5 through the mounting plate 102.
[0029] A constricted limiting rod 103 is fixedly mounted on the upper surface of the first L-shaped plate 101 . The constricted limiting rod 103 can accurately guide the sprocket into the shifting mechanism 3 .
[0030] Through the design of the shifting mechanism 3, the first conveyor belt 4, the conveying mechanism 5, the tapered limit rod 103 and the mounting plate 102, the sprocket can be placed on the outer surface of the first conveyor belt 4 after production, and the first conveyor belt 4 can convey the sprocket into the tapered limit rod 103, and the tapered limit rod 103 can accurately guide the chain into the shifting mechanism 3, and the visual recognition system in the shifting mechanism 3 can distinguish the size of the sprocket and shift it to the corresponding conveying mechanism 5 for classified conveying, so that the sprocket can be identified and classified in real time during the conveying process without additional transmission and processing time, thereby improving the overall response speed and production efficiency, and at the same time, through the automatic recognition and classification function of the visual recognition system, the need for manual intervention is reduced, the labor cost is reduced, and human errors are avoided, thereby improving the automation and stability of the production line.
[0031] like Figure 4 As shown, the conveying mechanism 5 includes four groups of second L-shaped plates 501, wherein two groups of driving columns 508 are installed between every two groups of second L-shaped plates 501, a docking plate 504 is fixedly installed on the lower surface of every two groups of second L-shaped plates 501, a first motor 505 is fixedly installed on the lower surface of the docking plate 504, a first transmission column 510 is fixedly installed on the outer surface of the output shaft of the first motor 505, a transmission belt 506 is sleeved on the outer surface of the first transmission column 510 and the second transmission column 507, and the second transmission column 507 is installed on the lower surface of the two groups of second L-shaped plates 501;
[0032] The other end of the outer surface of the two sets of driving columns 508 and the second transmission column 507 is sleeved with a second conveyor belt 509 , and the second conveyor belt 509 is flush with the mounting plate 102 and the first conveyor belt 4 .
[0033] A U-shaped frame 502 is fixedly mounted on the upper surface of the second L-shaped plate 501 , and a roller 503 is rotatably mounted inside the U-shaped frame 502 .
[0034] Through the design of the U-shaped frame 502, the roller 503; the first motor 505, the second transmission column 507, the first transmission column 510, the transmission belt 506 and the second conveyor belt 509, when the shifting mechanism 3 shifts the sprocket, it will be shifted from the surface of the first conveyor belt 4 to the surface of the matching second conveyor belt 509 through the mounting plate 102, and the second conveyor belt 509 can be rotated by the first motor 505 through the transmission belt 506 to drive the second transmission column 507, and the second transmission column 507 can drive the second conveyor belt 509 to be transported on the outer surfaces of the two groups of driving columns 508, so that the sprockets shifted to the surface can be transported in a classified manner, and the roller 503 in the U-shaped frame 502 on the upper surface of the second L-shaped plate 501 will also impose a limiting effect on the transported sprocket, so that it can be accurately transported to the corresponding position.
[0035] like Figure 5 As shown, the shifting mechanism 3 includes a mounting frame 301, which is fixedly mounted on the upper surface of the mounting plate 102, a second motor 302 is fixedly mounted on one end of the mounting frame 301, a Y-shaped shifting rod 304 is fixedly mounted on one end of the output shaft of the second motor 302, and the Y-shaped shifting rod 304 is rotatably mounted on the upper surface of the mounting plate 102 and can be flush with the outlet portion of the tapered limit rod 103.
[0036] A fastening plate 305 is installed at one end of the mounting frame 301, and a camera 303 is fixedly installed at one end of the fastening plate 305. The monitoring range of the camera 303 covers the Y-shaped shifting rod 304 and the tapered limit rod 103. A visual recognition system is integrated in the camera 303, and the second motor 302 is controlled by the visual recognition system.
[0037] Through the design of the second motor 302, the Y-shaped shifting rod 304 and the camera 303, the first conveyor belt 4 can convey the sprocket into the constricted limit rod 103, and the constricted limit rod 103 can accurately guide the chain into the Y-shaped shifting rod 304 flush with it, and the sprocket in the Y-shaped shifting rod 304 is within the monitoring range of the camera 303, and the camera 303 can identify the size of the sprocket through the visual recognition system, and send a steering signal to the second motor 302 through the controller, so that the second motor 302 can drive the Y-shaped shifting rod 304 to rotate. The sprocket in the rod 304 is pushed into the surface of one group of the second conveyor belt 509 through the mounting plate 102 for conveying, so that it can convey sprockets of various specifications, and can identify and classify the sizes of the sprockets in real time during the conveying process, without the need for additional transmission and processing time, thereby improving the overall response speed and production efficiency. At the same time, through the automatic recognition and classification function of the visual recognition system, the need for manual intervention is reduced, the labor cost is reduced, and human errors are avoided, thereby improving the automation level and stability of the production line.
[0038] The working steps of this scheme are summarized and sorted out according to the above technical scheme: after the sprocket is produced, it can be placed on the outer surface of the first conveyor belt 4, and the first conveyor belt 4 can convey the sprocket into the tapered limit rod 103, and the tapered limit rod 103 can accurately guide the chain into the Y-shaped shifting rod 304 flush with it, and the sprocket in the Y-shaped shifting rod 304 is within the monitoring range of the camera 303, and the camera 303 can identify the size of the sprocket through the visual recognition system, and send a steering signal to the second motor 302 through the controller, so that the second motor 302 can drive the Y-shaped shifting rod 304 to move. The sprocket in the dividing rod 304 is pushed into the surface of one group of the second conveyor belts 509 through the mounting plate 102 for conveying, and the second conveyor belt 509 can be rotated by the first motor 505 through the transmission belt 506 to drive the second transmission column 507, and the second transmission column 507 can drive the second conveyor belt 509 to convey on the outer surfaces of the two groups of driving columns 508, so as to convey the sprockets that have been classified on the surface, and the rollers 503 in the U-shaped frame 502 on the upper surface of the second L-shaped plate 501 will also impose a limiting effect on the conveyed sprocket, so that it can be accurately conveyed to the corresponding position.
[0039] In summary: it is able to convey sprockets of various specifications, and can identify and classify the sizes of the sprockets in real time during the conveying process, without the need for additional transmission and processing time, thereby improving the overall response speed and production efficiency.
[0040] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A conveying device for sprocket production, characterized in that: include: A first connecting frame (1) and a second connecting frame (2), wherein two groups of first L-shaped plates (101) are fixedly mounted on the upper surface of the first connecting frame (1), a first conveyor belt (4) is installed between the two groups of the first L-shaped plates (101), a mounting plate (102) is fixedly mounted between the two groups of the first L-shaped plates (101), and a shifting mechanism (3) is fixedly mounted on the upper surface of the mounting plate (102); Two groups of mounting blocks (201) are fixedly mounted on the upper surface of the second connecting frame (2), and a conveying mechanism (5) is fixedly mounted on the upper surface of the two groups of mounting blocks (201). The mounting plate (102) is flush with the conveying mechanism (5), so that the shifting mechanism (3) can shift the sprockets being transported on the surface of the first conveyor belt (4) to the upper surface of the conveying mechanism (5) through the mounting plate (102).
2. A conveying device for sprocket production according to claim 1, characterized in that: A constricted limiting rod (103) is fixedly mounted on the upper surface of the first L-shaped plate (101), and the constricted limiting rod (103) can accurately guide the sprocket into the shifting mechanism (3).
3. The conveying equipment for sprocket production according to claim 1, characterized in that: The conveying mechanism (5) comprises four groups of second L-shaped plates (501), wherein two groups of driving columns (508) are installed between each two groups of the second L-shaped plates (501), a docking plate (504) is fixedly installed on the lower surface of each two groups of the second L-shaped plates (501), a first motor (505) is fixedly installed on the lower surface of the docking plate (504), a first transmission column (510) is fixedly installed on the outer surface of the output shaft of the first motor (505), a transmission belt (506) is sleeved on the outer surface of the first transmission column (510) and the second transmission column (507), and the second transmission column (507) is installed on the lower surface of the two groups of second L-shaped plates (501); The other ends of the outer surfaces of the two groups of driving columns (508) and the second transmission column (507) are sleeved with a second conveyor belt (509), and the second conveyor belt (509) is flush with the mounting plate (102) and the first conveyor belt (4).
4. A conveying device for sprocket production according to claim 3, characterized in that: A U-shaped frame (502) is fixedly mounted on the upper surface of the second L-shaped plate (501), and a roller (503) is rotatably mounted inside the U-shaped frame (502).
5. The conveying equipment for sprocket production according to claim 1, characterized in that: The shifting mechanism (3) comprises a mounting frame (301), the mounting frame (301) being fixedly mounted on the upper surface of the mounting plate (102), a second motor (302) being fixedly mounted on one end of the mounting frame (301), a Y-shaped shifting rod (304) being fixedly mounted on one end of the output shaft of the second motor (302), the Y-shaped shifting rod (304) being rotatably mounted on the upper surface of the mounting plate (102) and being able to be flush with the outlet portion of the constricted limiting rod (103).
6. A conveying device for sprocket production according to claim 5, characterized in that: A fastening plate (305) is installed at one end of the mounting frame (301), and a camera (303) is fixedly installed at one end of the fastening plate (305). The monitoring range of the camera (303) covers the Y-shaped dial lever (304) and the constricted limit lever (103).
Citation Information
Patent Citations
Conveying chain wheel production equipment
CN212665809U