PCB board re-inspection machine
By designing a re-inspection machine for PCB boards, using automatic conveying and camera detection technology, the visual fatigue caused by manual detection is solved, and the production quality and efficiency are improved.
Patent Information
- Application Number
- CN202421523585.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the production and processing of PCB boards, manual detection relies on vision, which can easily lead to visual fatigue and affect production quality and efficiency.
Design a PCB board re-inspection machine, including a casing, tooling board, conveyor belt, moving mechanism, camera, display screen and operating keyboard. By automatically conveying the PCB board, using the camera for detection, and enlarging the display through the display screen, reducing the artificial visual burden.
Automatic detection is realized, which slows down artificial visual fatigue and improves the production quality and efficiency of PCB boards.
Smart Images

Figure CN222714574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PCB board processing equipment, in particular to a PCB board re-inspection machine. Background Art
[0002] During the production and processing of PCB boards, they need to undergo multiple tests to ensure that they can be produced in a qualified manner. Since the size of the electronic components and circuits on the PCB boards are relatively small, they usually need to be inspected with the help of cameras or magnifying devices, and mainly rely on manual inspection, which not only affects the eyesight of the workers and easily causes visual fatigue, but also greatly affects the production quality and production efficiency of the PCB boards. Therefore, it is urgent to solve the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide a PCB board re-inspection machine in order to solve the above problems.
[0004] The utility model achieves the above-mentioned purpose through the following technical solutions: a PCB board re-inspection machine, comprising a housing, a feed port and a discharge port are respectively arranged on both sides of the housing, a tooling plate is arranged between the feed port and the discharge port, and two sets of parallel and spaced conveyor belts are arranged on the tooling plate;
[0005] A moving mechanism is provided above the tooling plate, and a camera is connected to the output end of the moving mechanism; a lifting mechanism is provided below the tooling plate, and the lifting mechanism is used to push the PCB board on the conveyor belt toward the camera;
[0006] The housing is provided with a display screen and an operation keyboard which are electrically connected to the camera.
[0007] Furthermore, a distance adjusting mechanism is also provided on the tooling board, and the distance adjusting mechanism includes a slide rail and a first motor, the slide rail is fixedly connected to the tooling board, a slide plate is slidably connected to the slide rail, a first nut is fixed to the slide plate, one group of the conveyor belts is installed on the slide plate, and the other group of the conveyor belts is installed on the tooling board; the first motor is installed on the tooling board, and the output end of the first motor is connected to a first screw rod adapted to the first nut.
[0008] Furthermore, the lifting mechanism includes a driver and two groups of push rods, the driver is installed in the casing and located below the tooling plate, and the driver drives the push rods to move in the vertical direction; a limit block is fixed to the top of each group of push rods, and the bottom end of each group of push rods is arranged opposite to the output end of the driver, one group of push rods is slidably connected to the slide plate, and the other group of push rods is slidably connected to the tooling plate.
[0009] Furthermore, the driver includes a connecting plate fixedly connected to the casing, a second nut fixedly connected to the connecting plate, a sliding rod slidably connected to the connecting plate in a vertical direction, a top plate fixedly connected to the top of the sliding rod, a second motor installed at the bottom of the sliding rod, and an output end of the second motor connected to a second screw rod adapted to the second nut.
[0010] Furthermore, the limit block is L-shaped, and a guiding slope is provided on the top of the limit block.
[0011] Furthermore, the slide plate and the tooling plate are respectively provided with a limit cylinder, the limit cylinder is arranged corresponding to the output end of the conveyor belt, the output end of the limit cylinder is connected to a stopper, and the limit cylinder drives the stopper to move to prevent the PCB board on the conveyor belt from moving.
[0012] Furthermore, the moving mechanism includes a mounting frame, on which a first linear module is mounted, a second linear module is mounted at an output end of the first linear module, and a working direction of the first linear module is set horizontally and perpendicularly to a conveying direction of the conveyor belt; the camera is mounted at an output end of the second linear module, and a working direction of the second linear module is set parallel to a conveying direction of the conveyor belt.
[0013] Furthermore, four corners of the bottom of the casing are respectively provided with supporting feet, and a movable window is hinged on the top of the casing.
[0014] The beneficial effects of the utility model are as follows: by arranging a tooling plate in the casing, two sets of parallel and spaced conveyor belts are arranged on the tooling plate, and a feed port and a discharge port are respectively arranged on both sides of the casing, so that the PCB board can be automatically conveyed, and a moving mechanism is arranged above the tooling plate, and a camera is connected to the output end of the moving mechanism, and the PCB board on the conveyor belt can be pushed toward the camera through the jacking mechanism under the tooling plate. Under the operation of the camera, the specific conditions of the electronic components and circuits on the PCB board can be captured, and the display screen can be magnified to display, so that manual inspection can be easily carried out, effectively reducing visual fatigue, protecting eyes, and improving the production quality and production efficiency of PCB boards; the specific shooting position of the camera can also be controlled by operating the keyboard, effectively ensuring the detection precision and accuracy, and effectively solving the problems in the prior art; generally speaking, the utility model has the advantages of high automation, accurate detection and high detection efficiency, effectively reducing manual visual fatigue, and improving the production quality and production efficiency of PCB boards. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model in another direction;
[0017] Figure 3 It is a structural schematic diagram of the mobile mechanism in the utility model;
[0018] Figure 4 It is a structural schematic diagram of the jacking mechanism in the utility model.
[0019] The accompanying drawings are marked as follows: 1-housing; 11-feeding port; 12-discharging port; 13-supporting foot; 14-movable window; 15-warning light; 2-tooling plate; 3-conveyor belt; 4-moving mechanism; 41-camera; 42-mounting frame; 43-first linear module; 44-second linear module; 5-lifting mechanism; 51-lifting rod; 52-limiting block; 521-guide ramp; 53-connecting plate; 54-second nut; 55-sliding rod; 56-top plate; 57-second motor; 58-second screw; 6-display screen; 7-operating keyboard; 8-distance adjustment mechanism; 81-slide rail; 82-first motor; 83-slide plate; 84-first nut; 85-first screw; 9-limiting cylinder; 91-stop block. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more centered elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more centered elements therebetween. The terms "upper", "lower", "left", "right", "inside", "outside" and similar expressions used in this specification are for illustrative purposes only.
[0021] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.
[0022] like Figures 1 to 4 As shown, this embodiment provides a PCB board re-inspection machine, including a housing 1, a feed port 11 and a discharge port 12 are respectively provided on both sides of the housing 1, a tooling plate 2 is provided between the feed port 11 and the discharge port 12, and two sets of parallel and spaced conveyor belts 3 are provided on the tooling plate 2;
[0023] A moving mechanism 4 is provided above the tooling plate 2, and a camera 41 is connected to the output end of the moving mechanism 4; a lifting mechanism 5 is provided below the tooling plate 2, and the lifting mechanism 5 is used to push the PCB board on the conveyor belt 3 toward the camera 41;
[0024] The housing 1 is provided with a display screen 6 and an operation keyboard 7 which are electrically connected to the camera 41 .
[0025] A distance adjusting mechanism 8 is also provided on the tooling plate 2, and the distance adjusting mechanism 8 includes a slide rail 81 and a first motor 82. The slide rail 81 is fixedly connected to the tooling plate 2, and a slide plate 83 is slidably connected to the slide rail 81, and a first nut 84 is fixedly connected to the slide plate 83. One group of conveyor belts 3 is installed on the slide plate 83, and the other group of conveyor belts 3 is installed on the tooling plate 2; the first motor 82 is installed on the tooling plate 2, and the output end of the first motor 82 is connected to a first screw rod 85 adapted to the first nut 84.
[0026] Specifically, a fixed plate having a symmetrical structure with the slide plate 83 is fixed on the tooling plate 2, and the other set of conveyor belts 3 is installed on the fixed plate to ensure that the two sets of conveyor belts 3 are parallel and symmetrically arranged. When the relative spacing distance between the two sets of conveyor belts 3 needs to be adjusted, the first motor 82 can be operated to drive the first screw rod 85 to rotate, thereby driving the first nut 84 to rotate, allowing the slide plate 83 to slide along the slide rail 81, thereby making the corresponding conveyor belt 3 closer to or farther from the other set of conveyor belts 3 to achieve the adjustment of the spacing distance, which can be applicable to the transportation of PCB boards of different widths and has a wider range of applications.
[0027] The lifting mechanism 5 includes a driver and two groups of push rods 51. The driver is installed in the housing 1 and below the tooling plate 2. The driver drives the push rods 51 to move in the vertical direction. A limit block 52 is fixed to the top of each group of push rods 51. The bottom end of each group of push rods 51 is arranged opposite to the output end of the driver. One group of push rods 51 is slidably connected to the slide plate 83, and the other group of push rods 51 is slidably connected to the tooling plate 2. Specifically, the tooling plate 2 is provided with avoidance through holes adapted to the push rods 51, so as to facilitate the push rods 51 to slide up and down and translate.
[0028] The driver includes a connecting plate 53 fixedly connected to the housing 1, a second nut 54 fixedly connected to the connecting plate 53, a slide bar 55 slidably connected to the connecting plate 53 in the vertical direction, a top plate 56 fixedly connected to the top of the slide bar 55, a second motor 57 installed at the bottom of the slide bar 55, and a second screw 58 matched with the second nut 54 connected to the output end of the second motor 57. The limit block 52 is L-shaped, and a guide slope 521 is provided at the top of the limit block 52; the two guide slopes 521 make the inner side of the top of the limit block 52 flared, so that the two sides of the PCB board are stuck on the limit block 52, ensuring smooth and reliable operation and avoiding tilting or skewing.
[0029] Specifically, when the lifting mechanism 5 is working, the second motor 57 drives the second screw rod 58 to rotate, drives the second nut 54, causes the slide rod 55 to slide relative to the connecting plate 53, and the top plate 56 pushes the top rod 51, thereby lifting the PCB board. At this time, the PCB board is limited between the two limit blocks 52.
[0030] The slide plate 83 and the tooling plate 2 are respectively provided with a limit cylinder 9, which is arranged corresponding to the output end of the conveyor belt 3. The output end of the limit cylinder 9 is connected to a stopper 91, and the limit cylinder 9 drives the stopper 91 to move to prevent the PCB board on the conveyor belt 3 from moving. When the PCB board needs to be re-inspected and lifted, the limit cylinder 9 will act to extend the output end, and the stopper 91 will stop the PCB board from continuing to move forward, so that the PCB board stops on the conveyor belt 3; under normal circumstances, the limit cylinder 9 is in a retracted state, and the stopper 91 will not prevent the PCB board from moving along the conveyor belt 3.
[0031] The moving mechanism 4 includes a mounting frame 42, on which a first linear module 43 is mounted, and a second linear module 44 is mounted at the output end of the first linear module 43, and the working direction of the first linear module 43 is set horizontally and vertically to the conveying direction of the conveyor belt 3; a camera 41 is mounted at the output end of the second linear module 44, and the working direction of the second linear module 44 is set parallel to the conveying direction of the conveyor belt 3. Specifically, under the connection between the first linear module 43 and the second linear module 44, the camera 41 can be moved to any position of the horizontal coordinate system, that is, moved to any position on the corresponding PCB board plane, which can ensure the detection accuracy.
[0032] The four corners at the bottom of the housing 1 are provided with supporting feet 13, and the top of the housing 1 is hinged with a movable window 14. Specifically, the movable window 14 can be rotated to open the housing 1 for easy maintenance and repair. A controller is provided inside the housing 1, and the controller is electrically connected to various electrical components to achieve automatic control, which is more intelligent; a warning light 15 is provided on the top of the housing 1 to intuitively display the working status of the re-inspection machine.
[0033] The specific working principle of the utility model is as follows: the PCB board enters from the feed port 11, is transported by the conveyor belt 3, and moves to the middle position. When re-inspection is required, the limit cylinder 9 will act first to allow the block 91 to block the PCB board, and then the lifting mechanism 5 will act to lift the PCB board and bring the PCB close to the camera 41. Finally, the moving mechanism 4 will act to move the camera 41 to the specified position for shooting, and the shooting position will be magnified and presented through the display screen 6 for better detection; after the detection is completed, the lifting mechanism 5 will act in the opposite direction to allow the PCB board to return to the conveyor belt 3, and the limit cylinder 9 will drive the block 91 to retract, release the PCB board, and the PCB board will be output from the discharge material 12, thereby completing the re-inspection work; it should be noted that the specific working process of each mechanism refers to the detailed description above, and will not be repeated here one by one.
[0034] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A PCB board re-inspection machine, characterized in that: It comprises a casing, a feed port and a discharge port are respectively arranged on both sides of the casing, a tooling plate is arranged between the feed port and the discharge port, and two sets of parallel and spaced conveyor belts are arranged on the tooling plate; A moving mechanism is provided above the tooling plate, and a camera is connected to the output end of the moving mechanism; a lifting mechanism is provided below the tooling plate, and the lifting mechanism is used to push the PCB board on the conveyor belt toward the camera; The housing is provided with a display screen and an operation keyboard which are electrically connected to the camera.
2. The PCB board re-inspection machine according to claim 1, characterized in that: The tooling board is also provided with a distance adjusting mechanism, which includes a slide rail and a first motor. The slide rail is fixedly connected to the tooling board, a slide plate is slidably connected to the slide rail, and a first nut is fixed to the slide plate. One group of the conveyor belts is installed on the slide plate, and the other group of the conveyor belts is installed on the tooling board; the first motor is installed on the tooling board, and the output end of the first motor is connected to a first screw rod adapted to the first nut.
3. The PCB board re-inspection machine according to claim 2, characterized in that: The lifting mechanism includes a driver and two groups of push rods. The driver is installed in the casing and located below the tooling plate. The driver drives the push rods to move in the vertical direction. A limit block is fixed to the top of each group of push rods, and the bottom end of each group of push rods is arranged opposite to the output end of the driver. One group of push rods is slidably connected to the slide plate, and the other group of push rods is slidably connected to the tooling plate.
4. The PCB board re-inspection machine according to claim 3, characterized in that: The driver includes a connecting plate fixedly connected to the casing, a second nut fixedly connected to the connecting plate, a sliding rod slidably connected to the connecting plate in a vertical direction, a top plate fixedly connected to the top end of the sliding rod, a second motor installed at the bottom end of the sliding rod, and a second screw rod adapted to the second nut connected to the output end of the second motor.
5. The PCB board re-inspection machine according to claim 4, characterized in that: The limiting block is L-shaped, and a guiding inclined surface is arranged on the top of the limiting block.
6. The PCB board re-inspection machine according to claim 2, characterized in that: The slide plate and the tooling plate are respectively provided with a limit cylinder, the limit cylinder is arranged corresponding to the output end of the conveyor belt, the output end of the limit cylinder is connected with a stopper, and the limit cylinder drives the stopper to move to prevent the PCB board on the conveyor belt from moving.
7. The PCB board re-inspection machine according to any one of claims 1 to 6, characterized in that: The moving mechanism includes a mounting frame, on which a first linear module is mounted, a second linear module is mounted at an output end of the first linear module, and a working direction of the first linear module is set horizontally and perpendicularly to the conveying direction of the conveyor belt; the camera is mounted at the output end of the second linear module, and a working direction of the second linear module is set parallel to the conveying direction of the conveyor belt.
8. The PCB board re-inspection machine according to claim 7, characterized in that: The four corners of the bottom of the casing are respectively provided with supporting feet, and the top of the casing is hinged with a movable window.