Aluminum ash treatment device for electrolytic aluminum processing

By designing an aluminum ash treatment device for electrolytic aluminum processing, including an aluminum ash pretreatment mechanism and a ball mill, the problems of low aluminum ash treatment efficiency and environmental pollution are solved, and efficient grinding and material separation are achieved, which is convenient for secondary recycling.

CN222715429UActive Publication Date: 2025-04-04厦门环铝新材科技有限公司
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Patent Information

Application Number
CN202421218229.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-04
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the electrolytic aluminum processing, the treatment of aluminum ash has problems of low efficiency and environmental pollution, especially when grinding aluminum ash in a ball mill, a large amount of dust will be generated, affecting the working environment.

Method used

An aluminum ash treatment device for electrolytic aluminum processing is designed, including a ball mill installed in the basement and an aluminum ash pretreatment mechanism. The aluminum ash pretreatment mechanism includes a crushing box, a rotary shaft, a connecting block, a connecting shaft and a knock hammer. Through the cooperation of these components, large pieces of aluminum ash can be smashed and the grinding efficiency of the ball mill can be improved. In addition, by installing a spring frame and a screening plate at the basement and driving a vibrating motor, the aluminum ash can be screened and divided.

Benefits of technology

Through aluminum ash pretreatment, the grinding efficiency of the ball mill on aluminum ash slag is significantly improved, the production of dust is reduced, the working environment is improved, and the effective separation of aluminum blocks and ash slag is achieved, which is convenient for secondary recycling.

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Abstract

The utility model relates to the technical field of electrolytic aluminum processing, and discloses an aluminum ash processing device for electrolytic aluminum processing, including a basement, a ball mill is fixedly installed on the bottom side of the basement, a material guide cylinder is fixedly installed on one side of the basement, the bottom of the material guide cylinder corresponds to the feed port of the ball mill, and an aluminum ash pretreatment mechanism is installed on the top of the material guide cylinder; the aluminum ash pretreatment mechanism includes a crushing box fixedly installed on the top of the material guide cylinder and a rotating shaft fixedly installed inside the crushing box. Before the aluminum ash slag is introduced into the ball mill, the utility model will place the aluminum ash slag inside the crushing box, drive the second motor to drive the rotating shaft to rotate, and as the connecting block installed on the outside of the rotating shaft rotates, it will drive multiple groups of staggered knocking hammers to rotate, and the large pieces of aluminum ash slag will be crushed, and the aluminum ash slag will be introduced into the ball mill from the material guide cylinder, which can greatly improve the efficiency of the ball mill in grinding the aluminum ash slag.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic aluminum processing, in particular to an aluminum ash processing device for electrolytic aluminum processing. Background Art

[0002] At present, electrolytic aluminum processing is the process of obtaining aluminum through electrolysis. Modern electrolytic aluminum industrial production adopts cryolite-alumina molten salt electrolysis. Molten cryolite is the solvent, alumina is the solute, carbonite is the anode, and aluminum liquid is the cathode. After a strong direct current is passed through, an electrochemical reaction is carried out at the two electrodes in the electrolytic cell at 950℃-970℃.

[0003] During the electrolytic aluminum processing process, the aluminum liquid is sucked into the aluminum ladle through the negative pressure formed by compressed air, and then sent to the foundry by the ladle transport vehicle to be cast into ordinary aluminum ingots for remelting and other products. The aluminum liquid needs to be purified and smelted in a mixing furnace before casting. In order to absorb harmful inclusions in the aluminum liquid, reduce the viscosity of the slag on the surface of the aluminum liquid, and prevent the oxidation of the aluminum liquid, some additives are added during the aluminum liquid smelting process, resulting in a certain amount of slag on the surface of the aluminum liquid. This slag needs to be manually or mechanically scraped out of the mixing furnace before casting. The scraped slag is in the form of loose ash, so it is called aluminum ash.

[0004] The aluminum ash produced is convenient for secondary utilization and will be physically separated by a ball mill. However, when using a ball mill, not only will the large volume of aluminum ash affect the grinding efficiency of the ball mill, but a large amount of dust will be generated during discharge and screening, affecting the working environment. Therefore, a new technical solution needs to be designed to solve this problem. Utility Model Content

[0005] The purpose of the utility model is to provide an aluminum ash processing device for electrolytic aluminum processing, which solves the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum ash processing device for electrolytic aluminum processing, comprising a basement, a ball mill is fixedly installed on the bottom side of the basement, a material guide cylinder is fixedly installed on one side of the basement, the bottom of the material guide cylinder corresponds to the feed port of the ball mill, and an aluminum ash pretreatment mechanism is installed on the top of the material guide cylinder;

[0007] The aluminum ash pretreatment mechanism includes a crushing box fixedly installed on the top of the material guide barrel, a rotating shaft fixedly installed inside the crushing box, multiple groups of equidistantly distributed connecting blocks fixedly installed on the outer wall of the rotating shaft, connecting shafts rotatably installed between two adjacent groups of the connecting blocks, and a percussion hammer fixedly installed in the middle of the outer wall of each group of the connecting shafts, and multiple groups of the percussion hammers are staggered on the outside of the rotating shaft.

[0008] As an optional solution of the technical solution of the present application, a discharge pipe is installed at the bottom of the crushing box, and the discharge pipe corresponds to the top of the material guide cylinder, so that aluminum ash can be introduced into the material guide cylinder.

[0009] As an optional solution of the technical solution of the present application, a second motor is fixedly installed on the side wall of the crushing box, the driving output end of the second motor is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed on one end of the rotating shaft, which can drive the transmission shaft to rotate.

[0010] As an optional solution to the technical solution of the present application, a first motor is fixedly installed on the top of the basement, and the drive output end of the first motor is connected to the transmission shaft. The outer wall of the transmission shaft is connected to the outer wall of the ball mill through a transmission toothed belt, which can drive the transmission toothed belt.

[0011] As an optional solution of the technical solution of the present application, four groups of equidistantly distributed spring racks are installed on one side of the bottom of the basement, and screening plates are fixedly installed on the top of the four groups of spring racks to screen the aluminum ash after grinding.

[0012] As an optional solution of the technical solution of the present application, a vibration motor is fixedly installed on one side of the bottom of the screening plate, and a collecting box is arranged at the bottom of the screening plate, which can screen the ash for collection.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. According to the technical solution of the present application, before the aluminum ash slag is introduced into the ball mill, the aluminum ash slag will be placed inside a crushing box, and the second motor will be driven to drive the rotating shaft to rotate. As the connecting block installed on the outer side of the rotating shaft rotates, multiple groups of staggered striking hammers will be driven to rotate, thereby breaking up large pieces of aluminum ash slag and introducing them into the ball mill from the guide barrel, which can greatly improve the efficiency of the ball mill in grinding aluminum ash slag.

[0015] 2. The technical solution of the present application is to install four sets of equidistantly distributed spring frames on one side of the bottom of the basement, and a screening plate is fixedly installed on the top of the four sets of spring frames. When the vibration motor on the bottom side of the screening plate is driven, the screening plate will be driven to vibrate on the spring frame to screen the aluminum ash on the top of the screening plate. The aluminum blocks and ash can be screened to complete a good material separation, which is convenient for the operator to recycle and reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of the aluminum ash processing device for electrolytic aluminum processing of the utility model;

[0018] Figure 2 The utility model is a schematic diagram of the structure of the aluminum ash pretreatment mechanism of the aluminum ash treatment device for electrolytic aluminum processing.

[0019] In the figure: 1. basement; 11. ball mill; 12. guide cylinder; 13. first motor; 14. transmission belt; 2. crushing box; 21. rotating shaft; 22. connecting block; 23. connecting shaft; 24. percussion hammer; 25. discharge pipe; 26. second motor; 3. spring frame; 31. screening plate; 32. vibration motor; 33. collection box. DETAILED DESCRIPTION

[0020] See also Figure 1-2 The utility model provides a technical solution: an aluminum ash treatment device for electrolytic aluminum processing, comprising a basement 1, a ball mill 11 is fixedly installed on the bottom side of the basement 1, a material guide cylinder 12 is fixedly installed on one side of the basement 1, the bottom of the material guide cylinder 12 corresponds to the feed port of the ball mill 11, and an aluminum ash pretreatment mechanism is installed on the top of the material guide cylinder 12;

[0021] The aluminum ash pretreatment mechanism includes a crushing box 2 fixedly installed on the top of the guide barrel 12, a rotating shaft 21 fixedly installed inside the crushing box 2, a plurality of groups of equidistantly distributed connecting blocks 22 fixedly installed on the outer wall of the rotating shaft 21, connecting shafts 23 rotatably installed between two adjacent groups of connecting blocks 22, and a knocking hammer 24 fixedly installed in the middle of the outer wall of each group of connecting shafts 23, and the plurality of groups of knocking hammers 24 are staggeredly distributed on the outside of the rotating shaft 21.

[0022] In this technical solution, before the aluminum ash slag is introduced into the ball mill 11, the aluminum ash slag will be placed inside the crushing box 2, and the second motor 26 will be driven to drive the rotating shaft 21 to rotate. As the connecting block 22 installed on the outside of the rotating shaft 21 rotates, it will drive multiple groups of staggered striking hammers 24 to rotate, break up large pieces of aluminum ash slag, and introduce it into the ball mill 11 from the guide barrel 12, which can greatly improve the efficiency of the ball mill 11 in grinding aluminum ash slag.

[0023] In some technical solutions, four groups of equidistantly distributed spring frames 3 are installed on one side of the bottom of the basement 1, a screening plate 31 is fixedly installed on the top of the four groups of spring frames 3, a vibration motor 32 is fixedly installed on one side of the bottom of the screening plate 31, and a collecting box 33 is placed at the bottom of the screening plate 31.

[0024] In this technical solution, when the vibration motor 32 on the bottom side of the screen plate 31 is driven, the screen plate 31 will be driven to vibrate on the spring frame 3, and the aluminum ash slag on the top of the screen plate 31 will be screened. The aluminum blocks and ash slag can be screened to complete the material separation, which is convenient for the operator to recycle and reuse.

[0025] In some technical solutions, a first motor 13 is fixedly installed on the top of the basement 1, and the driving output end of the first motor 13 is connected to the transmission shaft, and the outer wall of the transmission shaft is connected to the outer wall of the ball mill 11 through a transmission toothed belt 14.

[0026] In this technical solution, by driving the first motor 13 , the transmission belt 14 on one side of the transmission shaft can be driven to drive the ball mill 11 at the other end of the transmission belt 14 to rotate, thereby grinding the aluminum ash slag inside the ball mill 11 .

[0027] In some technical solutions, a second motor 26 is fixedly installed on the side wall of the crushing box 2 , and the driving output end of the second motor 26 is transmission-connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed to one end of the rotating shaft 21 .

[0028] In this technical solution, the second motor 26 can be driven to drive the rotating shaft 21 to rotate, thereby driving the multiple groups of striking hammers 24 to rotate.

[0029] In some technical solutions, a discharge pipe 25 is installed at the bottom of the crushing box 2 , and the discharge pipe 25 corresponds to the top of the material guide cylinder 12 .

[0030] In this technical solution, after the aluminum ash slag inside the crushing box 2 is crushed by the hammer 24, it can be introduced into the guide cylinder 12 through the discharge cylinder and brought into the ball mill 11.

[0031] When using the aluminum ash processing device for electrolytic aluminum processing, it should be noted that the utility model is an aluminum ash processing device for electrolytic aluminum processing, and each component is a universal standard part or a component known to technical personnel in this field, and its structure and principle can be known to technical personnel through technical manuals or through conventional experimental methods.

[0032] When in use, a large amount of aluminum ash slag is first placed in the ball mill 11, and the first motor 13 is driven to drive the ball mill 11 to rotate, so that a large amount of aluminum ash slag is continuously ground inside the ball mill 11, and the aluminum ash slag is ground into granular aluminum box ash slag, which is screened and recycled. Since this device is installed in the basement 1, it can greatly reduce the ash slag floating to the ground, ensuring a good working environment. At the same time, before the aluminum ash slag is introduced into the ball mill 11, the aluminum ash slag will be placed inside the crushing box 2, and the second motor 26 will be driven to drive the rotating shaft 21 to rotate. As the connecting block 22 installed on the outer side of the rotating shaft 21 rotates, it will drive more The staggered hammers 24 rotate to break up the large pieces of aluminum ash slag, and introduce them into the ball mill 11 from the guide tube 12, which can greatly improve the efficiency of the ball mill 11 in grinding the aluminum ash slag. At the same time, four groups of equidistantly distributed spring frames 3 are installed on one side of the bottom of the basement 1, and the tops of the four groups of spring frames 3 are fixedly installed with screening plates 31. When the vibration motor 32 on the bottom side of the screening plate 31 is driven, the screening plate 31 will be driven to vibrate on the spring frame 3 to screen the aluminum ash slag on the top of the screening plate 31. The aluminum blocks and ash slag can be screened, and a good material separation is completed, which is convenient for the operator to recycle and reuse.

Claims

1. An aluminum ash treatment device for electrolytic aluminum processing, comprising a basement (1), characterized in that: A ball mill (11) is fixedly installed on the bottom side of the basement (1), a material guide cylinder (12) is fixedly installed on one side of the basement (1), the bottom of the material guide cylinder (12) corresponds to the feed port of the ball mill (11), and an aluminum ash pretreatment mechanism is installed on the top of the material guide cylinder (12); The aluminum ash pretreatment mechanism includes a crushing box (2) fixedly installed on the top of the guide cylinder (12), a rotating shaft (21) fixedly installed inside the crushing box (2), a plurality of groups of equally spaced connecting blocks (22) fixedly installed on the outer wall of the rotating shaft (21), connecting shafts (23) rotatably installed between two adjacent groups of the connecting blocks (22), and a percussion hammer (24) fixedly installed in the middle of the outer wall of each group of the connecting shafts (23), and the plurality of groups of the percussion hammers (24) are staggeredly distributed on the outer side of the rotating shaft (21).

2. The aluminum ash processing device for electrolytic aluminum processing according to claim 1, characterized in that: The bottom of the crushing box (2) is connected to and is provided with a discharge pipe (25), and the discharge pipe (25) corresponds to the top of the material guide cylinder (12).

3. The aluminum ash processing device for electrolytic aluminum processing according to claim 1, characterized in that: A second motor (26) is fixedly mounted on the side wall of the crushing box (2); the driving output end of the second motor (26) is connected to the transmission shaft, and the other end of the transmission shaft is fixedly mounted to one end of the rotating shaft (21).

4. The aluminum ash processing device for electrolytic aluminum processing according to claim 1, characterized in that: A first motor (13) is fixedly installed on the top of the basement (1), and a driving output end of the first motor (13) is connected to a transmission shaft, and an outer wall of the transmission shaft is connected to an outer wall of the ball mill (11) via a transmission toothed belt (14).

5. The aluminum ash processing device for electrolytic aluminum processing according to claim 1, characterized in that: Four groups of equally spaced spring racks (3) are installed on one side of the bottom of the basement (1), and screening plates (31) are fixedly installed on the tops of the four groups of spring racks (3).

6. The aluminum ash processing device for electrolytic aluminum processing according to claim 5, characterized in that: A vibration motor (32) is fixedly mounted on one side of the bottom of the screening plate (31), and a collecting box (33) is provided at the bottom of the screening plate (31).