Flax blended dyeing device

By designing a linen blend coloring device, the impregnation and dyeing efficiency enhancement mechanism is used to improve the impregnation efficiency of the dye, and reducing pollution through automatic cleaning mechanism, the problem of long impregnation and dyeing time of linen fabrics in the prior art is solved, and the production efficiency and quality are improved.

CN222715603UActive Publication Date: 2025-04-04ZHEJIANG ZAIXIN FLAX TECH CO LTD
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Patent Information

Application Number
CN202421376951.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-04
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When the prior art is dipped and dyed in linen fabrics, it is difficult for dyes to enter the interior of the linen fabrics, which takes a long time, affecting the production efficiency of linen fabrics.

Method used

A linen-blend coloring device is designed, including a dyeing box, a coloring support roller, a linen dyeing cloth, a dipping drive motor, a first contact roller, a dipping efficiency enhancement mechanism and an automatic cleaning mechanism. The impregnation and enhancing mechanism forms an impact force between the dye and the linen dye cloth, improve the dyeing efficiency of the dye, and reduce the pollution of the dye by the floc to the dye through the automatic cleaning mechanism.

Benefits of technology

It improves the production efficiency of linen fabrics, ensures the uniformity of dyeing and production quality, and reduces the pollution of dyes caused by crushing flocs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flax blended coloring device, which belongs to the technical field of flax fabric production, and aims to solve the problem that the existing dye is difficult to enter the interior of the flax fabric, thus affecting the production efficiency of the flax fabric. The utility model comprises a dyeing box, a coloring support roller, a flax dyed cloth, a dyeing drive motor, a first contact roller, a dyeing efficiency enhancement mechanism and an automatic cleaning mechanism; the coloring support roller is respectively fixedly connected to the front and rear ends of the upper part of the dyeing box; the flax dyed cloth is overlapped above the coloring support roller; the dyeing drive motor is respectively fixedly connected to the left and right sides of the dyeing box; the first contact roller is arranged at the middle position of the interior of the dyeing box, and the lower end of the first contact roller is in frictional contact with the flax dyed cloth; the dyeing efficiency enhancement mechanism is arranged in the interior of the dyeing box; the automatic cleaning mechanism is arranged at the upper end of the interior of the dyeing box, so that the dye is more easily dyed into the interior of the flax dyed cloth, thereby improving the production efficiency of the flax fabric.
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Description

Technical Field

[0001] The utility model belongs to the technical field of linen fabric production, and more specifically, particularly relates to a linen blended dyeing device. Background Art

[0002] Flax blending is a process of weaving flax fibers by mixing them with other synthetic fibers or natural fibers. The blended flax fabric needs to be dyed. In the conventional process of dyeing the flax fabric, the flax fabric is generally transported to a dye box for dyeing, and the dyed fabric is formed after drying.

[0003] The existing application number is: CN202121883673.8. The utility model discloses a linen fabric dyeing device, including a water bath heating box, a cloth impregnation box and a dye recovery box. The center of the front outer wall of the water bath heating box is fixedly connected to a control box, the top of the outer wall of one side of the water bath heating box is fixedly connected to a water inlet pipe, and the bottom of the outer wall of the water bath heating box close to the water inlet pipe is fixedly connected to a water outlet pipe. The utility model is convenient for uniform dyeing of linen fabrics by arranging a cloth stretching roller in the center of the cloth impregnation box; through the cooperation of the temperature sensor and the heating tube, the dyeing operation of the linen fabric is carried out at a suitable temperature to improve the dyeing effect; by arranging a dye recovery box, it is convenient to recover the excess dye on the linen fabric, realize the recycling of the dye, and improve the utilization rate of the dye; by arranging the first filter screen and the second filter screen in the dye recovery box, it is convenient to filter out impurities in the dye and improve the use effect of the recovered dye.

[0004] Based on the above, when dyeing linen fabric, the existing process has a large resistance to the diffusion of dye into the inner part of linen fabric fiber, which makes it difficult for the dye to enter the inner part of linen fabric, resulting in a long dyeing time, which affects the production efficiency of linen fabric. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a flax blended dyeing device to solve the problem that when the flax fabric is dip-dyed, due to the characteristics of the flax fabric, the dye is difficult to enter the interior of the flax fabric, resulting in a long dip-dying time and affecting the production efficiency of the flax fabric.

[0006] The purpose and effect of the flax blending dyeing device of the utility model are achieved by the following specific technical means:

[0007] A flax blended dyeing device comprises a dyeing box, a dyeing support roller, a flax dyed cloth, a dyeing drive motor, a first contact roller, a dyeing synergistic mechanism and an automatic cleaning mechanism;

[0008] The coloring support rollers are provided in two groups, and the two groups of coloring support rollers are respectively fixedly connected to the front and rear ends of the upper part of the dyeing box;

[0009] The linen dyed cloth is overlapped above the coloring support roller;

[0010] The two groups of immersion dyeing drive motors are provided, and the two groups of immersion dyeing drive motors are respectively fixedly connected to the left and right sides of the dyeing box, and the two groups of immersion dyeing drive motors run synchronously;

[0011] The first contact roller is arranged in the middle of the dyeing box, and the lower end of the first contact roller is in frictional contact with the linen dyeing cloth;

[0012] The dyeing synergistic mechanism is arranged inside the dyeing box;

[0013] The automatic cleaning mechanism is arranged at the inner upper end of the dyeing box.

[0014] Furthermore, the dyeing efficiency enhancement mechanism includes: a dyeing limiting slide, a dyeing pressure roller and a dyeing connecting spring;

[0015] There are four groups of the dyeing limit slides, all of which are T-shaped slides, and all of which are located on the inner side of the dyeing box.

[0016] The two groups of impregnation rollers are provided, and the left and right ends of the two groups of impregnation rollers are respectively slidably connected to the inside of the impregnation limiting slide groove, and the two groups of impregnation rollers are both arranged above the linen dyed cloth;

[0017] The dyeing connection springs are arranged in eight groups in total, and the eight groups of dyeing connection springs are respectively fixedly connected to the upper and lower ends of the outer side of the dyeing pressure roller.

[0018] Furthermore, the dyeing efficiency enhancement mechanism also includes: a dyeing drive disk, a dyeing transmission member and a dyeing drive member;

[0019] The dyeing drive discs are provided with two groups in total, and the two groups of dyeing drive discs are respectively rotatably connected to the inner side of the dyeing box, and the two groups of dyeing drive discs are respectively coaxially fixedly connected to the rotating shaft of the dyeing drive motor;

[0020] The dyeing transmission parts are provided with two groups in total, and the two groups of dyeing transmission parts are respectively fixedly connected to the inner centrifugal part of the dyeing drive disk;

[0021] There are two groups of dyeing driving members, which are slidably connected to the inner side of the dyeing box respectively. Both groups of dyeing driving members are provided with rectangular groove structures. Both groups of dyeing transmission members are arranged inside the rectangular grooves of the dyeing driving members, and the first contact roller is fixedly connected between the two groups of dyeing driving members.

[0022] Furthermore, the dyeing synergistic mechanism further comprises: a second contact roller;

[0023] The second contact roller is fixedly connected between the two groups of dyeing driving members, and the upper end of the second contact roller is in friction contact with the linen dyeing cloth.

[0024] Furthermore, the automatic cleaning mechanism includes: cleaning the collection box, cleaning the filter plate and cleaning the drain hole;

[0025] The cleaning and collecting box is slidably connected to the inner upper end of the dyeing box body, and the cleaning and collecting box is fixedly connected above the first contact roller;

[0026] The cleaning filter plate is fixedly connected to the middle position inside the cleaning collection box;

[0027] The cleaning and draining holes are provided with a plurality of groups, and the plurality of groups of cleaning and draining holes are respectively opened at the lower end of the cleaning and collecting box.

[0028] Furthermore, the automatic cleaning mechanism also includes: a cleaning shielding plate, a cleaning return spring and a cleaning limiter;

[0029] The cleaning shielding plate is slidably connected to the inner lower end of the cleaning collection box;

[0030] The cleaning reset springs are provided with multiple groups, and the multiple groups of cleaning reset springs are respectively fixedly connected to the rear ends of the cleaning shielding plates, and the rear ends of the multiple groups of cleaning reset springs are all fixedly connected to the cleaning collection box;

[0031] The cleaning limiter is fixedly connected to the inner upper end of the dyeing box body, and is arranged in front of the cleaning collection box. The upper and lower ends of the cleaning limiter are both plane structures, and the middle position of the cleaning limiter is an inclined structure.

[0032] Compared with the prior art, the utility model has the following beneficial effects:

[0033] The utility model turns on the dyeing driving motor through the setting of the dyeing efficiency enhancement mechanism, and the rotation of the rotating shaft of the dyeing driving motor drives the dyeing driving disk to rotate, the rotation of the dyeing driving disk drives the dyeing transmission member to rotate, the rotation of the dyeing transmission member drives the dyeing driving member to move up and down, the up and down movement of the dyeing driving member drives the first contact roller and the second contact roller to move up and down, the up and down movement of the first contact roller and the second contact roller clamp the linen dyed cloth and move it up and down, the up and down movement of the linen dyed cloth forms a certain impact force between the dye and the linen dyed cloth, makes the dye more easily dyed into the inside of the linen dyed cloth, improves the production efficiency of the linen fabric, ensures the uniform dyeing of the linen dyed cloth, and improves the production quality of the linen dyed cloth.

[0034] The utility model adopts the automatic cleaning mechanism. When the first contact roller moves up and down, the first contact roller moves up and down, driving the cleaning collection box to move up and down. When the cleaning collection box moves downward, the cleaning collection box moves downward, driving the cleaning shielding plate to move downward. The cleaning shielding plate moves downward and contacts with the cleaning limiter and then moves backward. After the cleaning limiter blocks the cleaning drain hole, the broken cotton floating on the dye inside the dyeing box follows the water flow into the cleaning collection box. At the same time, when the cleaning collection box moves upward, the cleaning shielding plate is reset under the action of the cleaning reset spring. At this time, the dye flows out of the cleaning drain hole. The cleaning filter plate realizes the filtering and collection of the broken cotton, reduces the pollution of the broken cotton to the dye, avoids the broken cotton adhering to the fabric, and ensures the production quality of the linen fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0036] Figure 2 It is a schematic diagram of the structure of the cleaning and collecting box of the utility model.

[0037] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the utility model.

[0038] Figure 4 It is a structural schematic diagram of the dyeing synergistic mechanism of the utility model.

[0039] Figure 5 It is a structural schematic diagram of the automatic cleaning mechanism of the utility model.

[0040] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0041] 1. Dyeing box; 101. Dyeing limit slide; 102. Dyeing pressure roller; 103. Dyeing connecting spring; 104. Dyeing drive disk; 105. Dyeing transmission member; 106. Dyeing drive member; 107. Second contact roller; 2. Coloring support roller; 201. Cleaning collection box; 202. Cleaning filter plate; 203. Cleaning drain hole; 204. Cleaning shielding plate; 205. Cleaning reset spring; 206. Cleaning limit member; 3. Linen dyeing cloth; 4. Dyeing drive motor; 5. First contact roller. DETAILED DESCRIPTION

[0042] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.

[0043] Embodiment 1:

[0044] As attached Figure 1 To Attachment Figure 4 As shown:

[0045] The utility model provides a flax blended dyeing device, comprising a dyeing box 1, a dyeing support roller 2, a flax dyeing cloth 3, an impregnation driving motor 4, a first contact roller 5 and an impregnation synergistic mechanism;

[0046] There are two sets of coloring support rollers 2, and the two sets of coloring support rollers 2 are respectively fixedly connected to the front and rear ends of the upper part of the dyeing box 1;

[0047] The linen dyed cloth 3 is overlapped on the top of the coloring support roller 2;

[0048] Two groups of dyeing drive motors 4 are provided, and the two groups of dyeing drive motors 4 are respectively fixedly connected to the left and right sides of the dyeing box 1, and the two groups of dyeing drive motors 4 run synchronously;

[0049] The first contact roller 5 is arranged in the middle of the dyeing box 1, and the lower end of the first contact roller 5 is in frictional contact with the linen dyeing cloth 3;

[0050] The dyeing synergistic mechanism is arranged inside the dyeing box 1 .

[0051] The dyeing efficiency enhancement mechanism includes: a dyeing limit slide 101, a dyeing pressure roller 102, a dyeing connection spring 103, a dyeing drive disk 104, a dyeing transmission member 105, a dyeing drive member 106 and a second contact roller 107;

[0052] There are four groups of dyeing limit chutes 101, all of which are T-shaped chutes, and all of which are located on the inner side of the dyeing box 1.

[0053] There are two groups of impregnation rollers 102, and the left and right ends of the two groups of impregnation rollers 102 are respectively slidably connected to the inside of the impregnation limiting slide 101, and the two groups of impregnation rollers 102 are both arranged above the linen dyed cloth 3;

[0054] There are eight groups of dyeing connection springs 103, and the eight groups of dyeing connection springs 103 are respectively fixedly connected to the upper and lower ends of the outer side of the dyeing pressing roller 102;

[0055] There are two sets of dyeing drive discs 104, which are respectively rotatably connected to the inner side of the dyeing box 1, and are respectively coaxially fixedly connected to the rotating shaft of the dyeing drive motor 4;

[0056] There are two groups of dyeing transmission members 105, and the two groups of dyeing transmission members 105 are respectively fixedly connected to the inner centrifugal position of the dyeing drive disk 104;

[0057] Two groups of dyeing driving members 106 are provided, and the two groups of dyeing driving members 106 are respectively slidably connected to the inner side of the dyeing box 1, and the two groups of dyeing driving members 106 are both provided with a rectangular groove structure, and the two groups of dyeing transmission members 105 are both arranged inside the rectangular groove of the dyeing driving members 106, and the first contact roller 5 is fixedly connected between the two groups of dyeing driving members 106;

[0058] The second contact roller 107 is fixedly connected between the two groups of dyeing driving members 106 , and the upper end of the second contact roller 107 is in frictional contact with the linen dyeing cloth 3 .

[0059] During use, when the linen cloth 3 is dyed, the dyeing drive motor 4 is turned on, the shaft of the dyeing drive motor 4 rotates to drive the dyeing drive disk 104 to rotate, the dyeing drive disk 104 rotates to drive the dyeing transmission member 105 to rotate, the dyeing transmission member 105 rotates to drive the dyeing drive member 106 to move up and down, the dyeing drive member 106 moves up and down to drive the first contact roller 5 and the second contact roller 107 to move up and down, the first contact roller 5 and the second contact roller 107 move up and down to clamp the linen cloth 3, the linen cloth 3 moves up and down so that a certain impact force is formed between the dye and the linen cloth 3, so that the dye is more easily dyed into the inside of the linen cloth 3, thereby ensuring the uniform dyeing of the linen cloth 3 and improving the production quality of the linen cloth 3. At the same time, when the linen cloth 3 moves up and down, the dyeing pressure roller 102 maintains the tension of the linen cloth 3 under the action of the dyeing connection spring 103.

[0060] Embodiment 2:

[0061] The utility model provides a flax blended dyeing device, based on the first embodiment, as Figures 1 to 5 As shown, it also includes an automatic cleaning mechanism, which is arranged at the upper end of the interior of the dyeing box 1.

[0062] The automatic cleaning mechanism includes: cleaning the collection box 201, cleaning the filter plate 202, cleaning the drain hole 203, cleaning the shielding plate 204, cleaning the return spring 205 and cleaning the limiter 206;

[0063] The cleaning and collecting box 201 is slidably connected to the inner upper end of the dyeing box 1, and the cleaning and collecting box 201 is fixedly connected above the first contact roller 5;

[0064] The cleaning filter plate 202 is fixedly connected to the middle position inside the cleaning collection box 201;

[0065] There are multiple groups of cleaning drain holes 203, and the multiple groups of cleaning drain holes 203 are respectively opened at the lower end of the cleaning collection box 201;

[0066] The cleaning shielding plate 204 is slidably connected to the lower end of the interior of the cleaning collection box 201;

[0067] There are multiple groups of cleaning return springs 205, and the multiple groups of cleaning return springs 205 are respectively fixedly connected to the rear ends of the cleaning shielding plate 204, and the rear ends of the multiple groups of cleaning return springs 205 are all fixedly connected to the cleaning collection box 201;

[0068] The cleaning limiter 206 is fixedly connected to the inner upper end of the dyeing box 1, and is arranged in front of the cleaning collection box 201. The upper and lower ends of the cleaning limiter 206 are both planar structures, and the middle position of the cleaning limiter 206 is an inclined structure.

[0069] During use, when the first contact roller 5 moves up and down, the first contact roller 5 moves up and down, driving the cleaning collection box 201 to move up and down. When the cleaning collection box 201 moves downward, the cleaning collection box 201 moves downward, driving the cleaning baffle plate 204 to move downward. The cleaning baffle plate 204 moves downward and contacts with the cleaning limiter 206 and then moves backward. After the cleaning limiter 206 blocks the cleaning drain hole 203, the debris floating on the dye inside the dyeing box 1 follows the water flow into the interior of the cleaning collection box 201. At the same time, when the cleaning collection box 201 moves upward, the cleaning baffle plate 204 is reset under the action of the cleaning reset spring 205. At this time, the dye flows out of the cleaning drain hole 203, and the cleaning filter plate 202 realizes the filtering and collection of the debris.

[0070] In this article, there are a few points to note:

[0071] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0072] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0073] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A flax blended dyeing device, characterized in that: The invention comprises a dyeing box (1), a coloring support roller (2), a linen dyed cloth (3), an immersion dyeing drive motor (4), a first contact roller (5), an immersion dyeing synergistic mechanism and an automatic cleaning mechanism; the coloring support roller (2) is provided in two groups, and the two groups of coloring support rollers (2) are respectively fixedly connected to the front and rear ends of the upper part of the dyeing box (1); the linen dyed cloth (3) is overlapped on the upper part of the coloring support roller (2); the immersion dyeing drive motor (4) is provided in two groups, and the two groups of immersion dyeing drive motors (4) are respectively fixedly connected to the left and right sides of the dyeing box (1), and the two groups of immersion dyeing drive motors (4) run synchronously; the first contact roller (5) is arranged in the middle position inside the dyeing box (1), and the lower end of the first contact roller (5) is in frictional contact with the linen dyed cloth (3); the immersion dyeing synergistic mechanism is arranged inside the dyeing box (1); and the automatic cleaning mechanism is arranged at the upper end inside the dyeing box (1).

2. A flax blended dyeing device as claimed in claim 1, characterized in that: The dyeing efficiency enhancement mechanism comprises: a dyeing limit slide groove (101), a dyeing pressure roller (102) and a dyeing connection spring (103); the dyeing limit slide groove (101) is provided with four groups in total, and the four groups of dyeing limit slide grooves (101) are all T-shaped groove structures, and the four groups of dyeing limit slide grooves (101) are all arranged on the inner side of the dyeing box (1); the dyeing pressure roller (102) is provided with two groups in total, and the left and right ends of the two groups of dyeing pressure rollers (102) are respectively slidably connected to the inside of the dyeing limit slide groove (101), and the two groups of dyeing pressure rollers (102) are both arranged above the linen dyeing cloth (3); the dyeing connection spring (103) is provided with eight groups in total, and the eight groups of dyeing connection springs (103) are respectively fixedly connected to the upper and lower ends of the outer sides of the dyeing pressure roller (102).

3. A flax blended dyeing device as claimed in claim 1, characterized in that: The dyeing efficiency enhancement mechanism further comprises: a dyeing drive disc (104), a dyeing transmission member (105) and a dyeing drive member (106); the dyeing drive disc (104) is provided in two groups, the two groups of dyeing drive discs (104) are respectively rotatably connected to the inner side of the dyeing box (1), and the two groups of dyeing drive discs (104) are respectively coaxially fixedly connected to the rotating shaft of the dyeing drive motor (4); the dyeing transmission member (105) is provided in two groups, the two groups of dyeing transmission members (106) are respectively 5) are respectively fixedly connected to the inner centrifugal part of the dyeing driving disk (104); the dyeing driving member (106) is provided with two groups, the two groups of dyeing driving members (106) are respectively slidably connected to the inner side of the dyeing box (1), the two groups of dyeing driving members (106) are both provided with a rectangular groove structure, the two groups of dyeing transmission members (105) are both arranged inside the rectangular groove of the dyeing driving member (106), and the first contact roller (5) is fixedly connected between the two groups of dyeing driving members (106).

4. A flax blended dyeing device as claimed in claim 3, characterized in that: The dyeing synergistic mechanism further comprises: a second contact roller (107); the second contact roller (107) is fixedly connected between the two groups of dyeing driving members (106); the upper end of the second contact roller (107) is in frictional contact with the linen dyed cloth (3).

5. A flax blended dyeing device as claimed in claim 1, characterized in that: The automatic cleaning mechanism comprises: a cleaning collection box (201), a cleaning filter plate (202) and a cleaning drainage hole (203); the cleaning collection box (201) is slidably connected to the internal upper end of the dyeing box body (1), and the cleaning collection box (201) is fixedly connected above the first contact roller (5); the cleaning filter plate (202) is fixedly connected to the internal middle position of the cleaning collection box (201); the cleaning drainage hole (203) is provided with a plurality of groups, and the plurality of groups of cleaning drainage holes (203) are respectively opened at the lower end of the cleaning collection box (201).

6. A flax blended dyeing device as claimed in claim 5, characterized in that: The automatic cleaning mechanism further comprises: a cleaning shielding plate (204), a cleaning reset spring (205) and a cleaning limiter (206); the cleaning shielding plate (204) is slidably connected to the lower end of the cleaning collection box (201); a plurality of cleaning reset springs (205) are provided, the plurality of cleaning reset springs (205) are respectively fixedly connected to the rear ends of the cleaning shielding plate (204), and the rear ends of the plurality of cleaning reset springs (205) are all fixedly connected to the cleaning collection box (201); the cleaning limiter (206) is fixedly connected to the upper end of the inner side of the dyeing box (1), the cleaning limiter (206) is arranged in front of the cleaning collection box (201), the upper and lower ends of the cleaning limiter (206) are both planar structures, and the middle position of the cleaning limiter (206) is an inclined structure.

Citation Information

Patent Citations

  • Flax fabric dyeing device

    CN215366340U