High-precision testing equipment

Abstract

The utility model discloses a high-precision detection device, which relates to the field of visual detection technology. The utility model includes a detection machine, one side of the detection machine is rotatably connected to a pedal mechanism, the pedal mechanism includes a rotating rod, one side of the rotating rod is rotatably connected to a support rod, one side of the support rod is slidably connected to a sliding rod, both ends of the sliding rod are fixedly connected to baffles, a winding rod is rotatably connected between the baffles, and a foot pedal is rotatably connected to the winding rod. The utility model sets a pedal mechanism, when it is necessary to inspect the high-altitude equipment, the technician can easily rotate the support rod and pull the foot pedal to form a stable standing plane, which is convenient for inspection and maintenance operations. The rotatable and sliding design of the pedal mechanism enables the technician to perform inspections on different sides without arranging the pedal mechanism on each side, thereby improving the flexibility and efficiency of the inspection.

Description

Technical Field

[0001] The utility model relates to the technical field of visual detection, in particular to high-precision detection equipment. Background Art

[0002] There are many types of testing equipment. There are many commonly used testing equipment in factories, including calipers, scales, dotting machines, etc. In addition, there are quality inspection and analysis instruments. Material inspection, packaging inspection equipment, etc. are also common testing equipment. In the packaging link, the more common ones are packaging material detectors, metal detection equipment, non-metallic detection equipment and non-destructive testing equipment. Testing equipment has long penetrated into various fields. Almost every modern project is inseparable from various testing equipment.

[0003] Existing high-precision testing equipment is generally placed in a testing machine for testing. However, in the rental workshop, multiple order customers raised issues with light and dark lines when inspecting the goods, involving a large number of boxes. This not only caused a bad perception for customers, but also wasted manufacturing and R&D resources. After research, it was found that the shape of the box and the size from the lock hole to the edge could not be effectively controlled, resulting in failure to meet the standards. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a high-precision detection device to solve the technical problem that the shape of the box body and the size from the lock hole to the edge cannot be effectively detected.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision detection equipment, including a detection machine, a lifting gas rod is arranged inside the detection machine, a mounting frame is fixedly connected to the top of the lifting gas rod, the mounting frame is in an "I"-shaped structure, an adjustable mounting plate is fixedly connected to the corners of the mounting frame, the adjustable mounting plate is connected to a mounting clamp by bolts, two mounting clamps are provided, cameras are fixedly connected inside the two mounting clamps, the cameras are in a vertical state, a conveyor belt is arranged below the mounting frame, a fill light is arranged on one side of the camera, and two groups of four cameras are arranged, and each group of the cameras includes two cameras;

[0006] The detection device composed of the cameras is applicable to three sizes: 1000*500mm, 600*337.5mm and 500*500mm.

[0007] By adopting the above technical solution, extremely high measurement accuracy can be achieved, and the overall measurement accuracy error of a single product can be controlled within ±0.01mm, which can ensure product quality and improve production efficiency. In addition, the CT time for measuring the distance between two positions on the side is only about 16 seconds, the CT time for measuring the appearance size is 23 seconds, and the overall CT time is 40 seconds. Compared with the traditional three-dimensional measurement method, the measurement cycle is greatly shortened, thereby improving production efficiency. It can be applied to product inspections of different sizes, such as 1000*500mm, 600*337.5mm and 500*500mm, realizing the versatility of the equipment and reducing the cost of replacing equipment due to changes in product size.

[0008] Furthermore, a plurality of foot pedals are provided, and adjacent foot pedals are rotatably connected via a rotating shaft, and the material of the foot pedals is metal.

[0009] By adopting the above technical solution, by providing multiple pedals and connecting adjacent pedals through rotating shafts, the unfolded area of ​​the pedals is increased, providing technicians with a larger standing and operating space, facilitating various maintenance work.

[0010] Furthermore, a support sheet is fixedly connected to the bottom of the rotating rod, and an upper surface of the support sheet abuts against a lower surface of the supporting rod.

[0011] By adopting the above technical solution, the stability of the rotating rod is increased by fixing the support plate at the bottom of the rotating rod. When the support rod is rotated to a suitable position, the support plate can provide stable support to prevent the support rod from moving or rotating accidentally.

[0012] Furthermore, a guide groove is provided on the support rod, and the guide groove is adapted to the foot pedal.

[0013] By adopting the above technical solution, by opening a guide groove on the support rod and matching it with the foot pedal, the foot pedal can slide smoothly along the guide groove during the process of pulling out and retracting, thereby ensuring the smoothness and accuracy of the operation.

[0014] Furthermore, both the front and rear sides of the detection machine are rotatably connected to a pedal mechanism, and the pedal mechanism includes a rotating rod, one side of the rotating rod is rotatably connected to a support rod, one end of the support rod is slidably connected to a sliding rod, both ends of the sliding rod are fixedly connected to baffles, a winding rod is rotatably connected between the baffles, and a foot pedal is rotatably connected to the winding rod.

[0015] By adopting the above technical solution, through the pedal mechanism, technicians can easily inspect equipment components located at high places without the need for additional ladders or lifting equipment, thereby greatly improving the convenience and efficiency of maintenance.

[0016] Furthermore, a warning light is fixedly connected to the top of the detection machine, and a display screen is fixedly connected to the front side of the detection machine.

[0017] By adopting the above technical solution, by fixing the warning light on the top of the detection machine, when the detection equipment fails or an abnormal situation occurs, the warning light will light up in time to alert the technicians in a striking manner, so that measures can be taken quickly to solve the problem and ensure the continuity and accuracy of the detection.

[0018] Furthermore, a storage plate is rotatably connected below the display screen, and a keyboard and a mouse are arranged on the storage plate.

[0019] By adopting the above technical solution, the design of the rotatably connected storage plate under the display screen allows technicians to easily unfold the storage plate and operate it when in use, and fold it up when not in use, thereby saving space and keeping the equipment tidy.

[0020] Furthermore, the pedal mechanisms are provided in two groups, and the two groups of the pedal mechanisms are respectively provided at the front and rear sides of the detection machine, each group of the pedal mechanisms includes two pedal mechanisms, and the two pedal mechanisms are provided in a mirror image.

[0021] By adopting the above technical solution, by respectively arranging two sets of pedal mechanisms on the front and rear sides of the detection machine, technicians can conveniently approach and repair the detection machine from different directions, thereby increasing the flexibility and convenience of maintenance.

[0022] Furthermore, the support rod is fixedly connected to a first magnet, and the baffle is fixedly connected to a second magnet.

[0023] By adopting the above technical solution, by fixing the first magnet on the support rod and fixing the second magnet on the baffle, when the pedal mechanism is not in use, the baffle on one side can be firmly adsorbed on the support rod through the suction force of the magnet, thereby ensuring that the storage state of the pedal mechanism is stable and will not shake at will.

[0024] In summary, the utility model mainly has the following beneficial effects:

[0025] 1. The utility model sets a camera. After improvement, the overall measurement accuracy error of a single product is determined to be within ±0.01mm. The CT time for measuring the distance between two positions on the side is about 16 seconds, the CT time for measuring the external dimensions is 23 seconds, and the overall CT time is 40 seconds (compared with the measurement time of about 6 minutes using three-dimensional measurement). The size is about 600*337.5mm, which can be used for 500*500 and 500*1000mm. A single camera includes a set of fixed mounting plates and mounting frames, and can realize rapid data determination. Combined with the QR code, it can accurately control the size of each box. At the same time, it can also automatically produce CPK data, which provides assistance for supplier R&D control and manufacturing supervision;

[0026] 2. The utility model provides a pedal mechanism. When it is necessary to inspect and repair the equipment at a height, the technician can easily rotate the support rod and pull the foot pedal to form a stable standing plane, which is convenient for inspection and repair operations. The rotatable and sliding design of the pedal mechanism enables the technician to inspect and repair on different sides without arranging the pedal mechanism on each side, which improves the flexibility and efficiency of inspection and repair, enables the technician to quickly find and deal with problems, and improves the convenience and accuracy of detection;

[0027] 3. The utility model sets the first magnet and the second magnet. When the two pedal mechanisms on the same side are used at the same time, the second magnets on the contacting baffles will attract each other, thereby effectively preventing the pedal mechanism from shaking during use, ensuring the stability and safety of the technicians when using the pedal mechanism for maintenance. When the front and rear pedal mechanisms need to be used in combination, the front and rear pedal mechanisms can be easily stably connected and fixed through the attraction of the magnets, thereby improving the overall stability of the pedal mechanism and enabling the technicians to flexibly combine the pedal mechanisms as needed to form another stable support platform on the other side, thereby better meeting the needs of maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0029] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the detection machine of the utility model;

[0030] Figure 3 It is a three-dimensional structural schematic diagram of the pedal mechanism of the utility model;

[0031] Figure 4 It is a schematic diagram of the three-dimensional structure of the first magnet and the second magnet of the utility model.

[0032] In the figure: 1. detection machine; 2. pedal mechanism; 201. rotating rod; 202. support rod; 203. sliding rod; 204. baffle; 205. winding rod; 206. foot pedal; 207. support sheet; 208. guide groove; 3. camera; 4. fill light; 5. warning light; 6. display screen; 7. storage board; 8. keyboard; 9. mouse; 10. first magnet; 11. second magnet; 12. lifting gas rod; 13. mounting frame; 14. adjustable mounting plate; 15. mounting clamp; 16. conveyor belt. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0034] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0035] In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0036] The following describes an embodiment of the utility model based on its overall structure.

[0037] Embodiment 1:

[0038] A high-precision testing device, such as Figure 1-Figure 4As shown, it includes a detection machine 1, a lifting gas rod 12 is arranged inside the detection machine 1, a mounting frame 13 is fixedly connected to the top of the lifting gas rod 12, and the mounting frame 13 is in an "I"-shaped structure, and an adjustable mounting plate 14 is fixedly connected to the corners of the mounting frame 13, and the adjustable mounting plate 14 is connected to a mounting clamp 15 by bolts, and two mounting clamps 15 are provided, and cameras 3 are fixedly connected inside the two mounting clamps 15, and the cameras 3 are in a vertical state, and a conveyor belt 16 is arranged below the mounting frame 13, and a fill light 4 is arranged on one side of the camera 3, and two groups of four cameras 3 are arranged, and each group of the cameras 3 includes two;

[0039] The detection device composed of the camera 3 is applicable to three sizes: 1000*500mm, 600*337.5mm and 500*500mm. By adopting the above technical solution, extremely high measurement accuracy can be achieved, and the overall measurement accuracy error of a single product can be controlled within ±0.01mm, which can ensure product quality and improve production efficiency. In addition, the CT time for measuring the distance between two positions on the side is only about 16 seconds, the CT time for measuring the external dimensions is 23 seconds, and the overall CT time is 40 seconds. Compared with the traditional three-dimensional measurement method, the measurement cycle is greatly shortened, thereby improving production efficiency. It is suitable for testing products of different sizes, such as 1000*500mm, 600*337.5mm and 500*500mm, which realizes the versatility of the equipment and reduces the cost of replacing equipment due to changes in product size. The adjustment plate and QR code technology equipped on the equipment can realize rapid data judgment and precise control of the size of each box, providing strong support for quality control in the production process. At the same time, it can automatically generate CPK data, providing important data support for the supplier's R&D control and manufacturing supervision, which helps enterprises to continuously improve the production process and improve product quality.

[0040] See also Figure 1 and Figure 2 There are multiple foot pedals 206, and adjacent foot pedals 206 are rotatably connected by a rotating shaft. The material of the foot pedal 206 is metal. By providing multiple foot pedals 206 and rotatably connecting adjacent foot pedals 206 by a rotating shaft, the expansion area of ​​the foot pedal 206 is increased, providing technicians with a larger standing and operating space, which is convenient for various maintenance work. At the same time, the foot pedal 206 is made of metal, which enhances its load-bearing capacity and durability, ensuring the safety of technicians during the maintenance process, and the metal material is also easier to clean and maintain, and can adapt to various working environments.

[0041] See also Figure 3A support sheet 207 is fixedly connected to the bottom of the rotating rod 201, and the upper surface of the support sheet 207 abuts against the lower surface of the support rod 202. By fixing the support sheet 207 at the bottom of the rotating rod 201, the stability of the rotating rod 201 is increased. When the support rod 202 is rotated to a suitable position, the support sheet 207 can provide a firm support to prevent the support rod 202 from moving or rotating accidentally. At the same time, the upper surface of the support sheet 207 abuts against the lower surface of the support rod 202. This structure makes the support more solid, ensures the safety of technicians when using the pedal mechanism 2 for maintenance, and reduces the risks that may be caused by equipment instability.

[0042] See also Figure 1 , Figure 2 and Figure 3 A guide groove 208 is provided on the support rod 202, and the guide groove 208 is adapted to the foot pedal 206. By providing the guide groove 208 on the support rod 202 and adapting it to the foot pedal 206, the foot pedal 206 can slide smoothly along the guide groove 208 during the pulling out and retracting process, thereby ensuring the smoothness and accuracy of the operation. At the same time, the existence of the guide groove 208 also provides a stable limit for the foot pedal 206 to prevent it from being offset or twisted during use, thereby ensuring the safety of technicians when using the pedal mechanism 2 and improving the stability and reliability of the entire maintenance process.

[0043] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , the front and rear sides of the detection machine 1 are rotatably connected with a pedal mechanism 2, and the pedal mechanism 2 includes a rotating rod 201, one side of the rotating rod 201 is rotatably connected with a support rod 202, one end of the support rod 202 is slidably connected with a sliding rod 203, both ends of the sliding rod 203 are fixedly connected with baffles 204, a winding rod 205 is rotatably connected between the baffles 204, and a foot pedal 206 is rotatably connected to the winding rod 205. Through the pedal mechanism 2, technicians can easily inspect equipment components located at high places without the need for additional ladders or lifting equipment, thereby greatly improving the convenience and efficiency of maintenance. At the same time, the flexible rotation and sliding design of the pedal mechanism 2 allows the foot pedal 206 to be easily moved to different sides of the detection machine 1, meeting the needs of multi-position maintenance, reducing the number of pedal mechanisms 2, not only saving space, but also enhancing the versatility of the equipment.

[0044] See also Figure 1 and Figure 2A warning light 5 is fixedly connected to the top of the detection machine 1, and a display screen 6 is fixedly connected to the front side of the detection machine 1. By fixing the warning light 5 on the top of the detection machine 1, when the detection equipment fails or an abnormal situation occurs, the warning light 5 will light up in time to remind the technician in a striking manner, so that measures can be taken quickly to solve the problem and ensure the continuity and accuracy of the detection. At the same time, the display screen 6 is fixedly connected to the front side of the detection machine 1, which can display the detection data, results, equipment operation status and other information in real time, so that the technician can intuitively understand the detection process and results, thereby improving the convenience of operation and the efficiency of detection.

[0045] See also Figure 1 and Figure 2 A storage plate 7 is rotatably connected below the display screen 6, and a keyboard 8 and a mouse 9 are arranged on the storage plate 7. The design of the storage plate 7 rotatably connected below the display screen 6 allows technicians to easily unfold the storage plate 7 and operate it when in use, and can be put away when not in use, thereby saving space and keeping the equipment tidy. At the same time, the keyboard 8 and mouse 9 arranged on the storage plate 7 provide technicians with convenient operating tools, allowing technicians to interact with the detection equipment more efficiently, perform operations such as data input and equipment control, thereby improving the efficiency and accuracy of the detection work.

[0046] See also Figure 1 and Figure 2 There are two groups of pedal mechanisms 2, which are respectively arranged on the front and rear sides of the detection machine 1. Each group of pedal mechanisms 2 includes two pedal mechanisms 2, and the two pedal mechanisms 2 are arranged in a mirror image. By arranging two groups of pedal mechanisms 2 on the front and rear sides of the detection machine 1, technicians can easily approach and repair the detection machine 1 from different directions, which increases the flexibility and convenience of maintenance. At the same time, each group of pedal mechanisms 2 includes two mirror-arranged pedals, so that technicians can find suitable pedal support from which angle they need to approach the equipment, thereby improving the efficiency and safety of maintenance.

[0047] The implementation principle of the utility model is as follows: first, when the material enters below the camera 3 from the conveyor belt 16, the fill light 4 is activated to illuminate the material, and at the same time the camera 3 takes a picture of the material, and uses the images of the camera 3 at different positions to make judgments and detect the material;

[0048] When it is necessary to inspect the equipment at a high place, the support rod 202 is rotated so that the support rod 202 can be supported by the support sheet 207, and then the foot pedal 206 is pulled, and the foot pedal 206 can be pulled out from the winding rod 205 and enter the guide groove 208, so that the foot pedal 206 can form a standing plane, which is convenient for the user to step on the platform formed by the foot pedal 206 for inspection. Then, when it is necessary to inspect the adjacent side, the rotating rod 201 can be rotated so that the support rod 202 can be driven to rotate to the other side, and then the sliding rod 203 is driven by the sliding rod 203. The baffles 204 and the winding rod 205 on both sides are slid, so that the platform of the foot pedal 206 can slide to the other side. At this time, a stepping platform is formed on the adjacent side, and there is no need to arrange a pedal mechanism 2 on each side.

[0049] During inspection, the product enters the interior of the inspection machine 1, and then the camera 3 can identify the object under the light of the fill light 4. When the equipment is misaligned, the warning light 5 lights up and alarms, and the display screen 6 displays the alarm information. At this time, the operator can use the keyboard 8 and mouse 9 to perform elimination operations.

[0050] Embodiment 2:

[0051] See also Figure 4 The first magnet 10 is fixedly connected to the support rod 202, and the second magnet 11 is fixedly connected to the baffle 204. By fixing the first magnet 10 on the support rod 202 and fixing the second magnet 11 on the baffle 204, when the pedal mechanism 2 is not in use, the baffle 204 on one side can be firmly adsorbed on the support rod 202 by the suction force of the magnet, thereby ensuring that the storage state of the pedal mechanism 2 is stable and will not shake at will. At the same time, the use of magnets also simplifies the fixing and unlocking operations of the pedal mechanism 2. The technician only needs to gently pull to release the adsorption of the magnet and quickly unfold the pedal to the other side for use, which improves the convenience and efficiency of operation.

[0052] The implementation principle of the utility model is: first, when two pedal mechanisms 2 on the same surface are used at the same time, the second magnets 11 on the contacting baffles 204 attract each other to prevent the pedal mechanisms 2 from shaking during use. When a pedal mechanism 2 on the front side is rotated to the adjacent surface, the second magnet 11 on the baffle 204 of the rear pedal mechanism 2 can attract each other with the second magnet 11 on the front pedal mechanism to form a stable fixation, so that the front and rear pedal mechanisms 2 can be combined with each other to form a stable support.

[0053] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0054] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. High-precision testing equipment, characterized by: The invention comprises a detection machine (1), wherein a lifting gas rod (12) is arranged inside the detection machine (1), a mounting frame (13) is fixedly connected to the top of the lifting gas rod (12), the mounting frame (13) is in an "I"-shaped structure, an adjustable mounting plate (14) is fixedly connected to the corners of the mounting frame (13), the adjustable mounting plate (14) is connected to a mounting clamp (15) by bolts, two mounting clamps (15) are arranged, cameras (3) are fixedly connected to the inside of the two mounting clamps (15), the cameras (3) are in a vertical state, and a conveyor belt (16) is arranged below the mounting frame (13).

2. The high-precision detection equipment according to claim 1, characterized in that: A fill light (4) is provided on one side of the camera (3), and the four cameras (3) are provided in two groups, and each group of the cameras (3) includes two cameras; The detection device composed of the camera (3) is applicable to three sizes: 1000*500mm, 600*337.5mm and 500*500mm.

3. The high-precision detection equipment according to claim 1, characterized in that: The front and rear sides of the detection machine (1) are both rotatably connected to a pedal mechanism (2), and the pedal mechanism (2) comprises a rotating rod (201), one side of the rotating rod (201) is rotatably connected to a support rod (202), one end of the support rod (202) is slidably connected to a sliding rod (203), both ends of the sliding rod (203) are fixedly connected to baffles (204), a winding rod (205) is rotatably connected between the baffles (204), and a foot pedal (206) is rotatably connected to the winding rod (205).

4. The high-precision detection device according to claim 3, characterized in that: A plurality of foot pedals (206) are provided, and adjacent foot pedals (206) are rotatably connected via a rotating shaft. The material of the foot pedals (206) is metal.

5. The high-precision detection device according to claim 3, characterized in that: A support sheet (207) is fixedly connected to the bottom of the rotating rod (201), and the upper surface of the support sheet (207) is in contact with the lower surface of the support rod (202).

6. The high-precision detection device according to claim 3, characterized in that: The support rod (202) is provided with a guide groove (208), and the guide groove (208) is adapted to the foot pedal (206).

7. The high-precision detection device according to claim 3, characterized in that: A warning light (5) is fixedly connected to the top of the detection machine (1), and a display screen (6) is fixedly connected to the front side of the detection machine (1).

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