A fully automatic size detector

Abstract

The utility model discloses a full-automatic size detector, comprising a base box, a moving mechanism with an adjustable detection position is arranged on the top of the base box, a detection mechanism for parts detection is also arranged on the top of the base box, and a control mechanism for installing a computer is arranged on the side of the detection mechanism; the utility model is used to improve the advantages of good detection effect and high precision through the arrangement of the moving mechanism, and the position of the detected parts can be adjusted after the objects or standard parts and non-standard parts are placed and fixed, thereby changing the detection range and position, so as to achieve comprehensive detection, and ensure the comprehensiveness and accuracy of the detection, and the required front and rear positions can be adjusted by the cooperation of the second electric slide group and the first slide rail, so as to detect the position change, and the cooperation of the third electric slide group and the second slide rail can move left and right, change its position for detection.

Description

Technical Field

[0001] The utility model relates to the technical field of article detection, in particular to a full-automatic size detector. Background Art

[0002] A detector is a device used to measure, analyze, diagnose or evaluate various physical, chemical, biological or medical parameters. They are widely used in various fields, including industry, environment, medicine, food, chemistry and laboratories. Existing workpieces generally need to be sampled before leaving the factory. Their length, width and height need to be measured to check whether they meet the standards. Generally, the length, width and height of the workpiece are measured manually one by one with a handheld caliper, which is time-consuming and labor-intensive, resulting in a slow measurement and detection rate of the device.

[0003] In view of the above technical problems, a three-coordinate detector for workpiece detection is disclosed with announcement number CN 215725810U, which places the workpiece on the right front side of the top of the base, and aligns the workpiece with the maximum scale value of multiple groups of scale plates respectively, and drives the first bevel gear to rotate through a motor, and the first bevel gear is meshed and connected with the second bevel gear, so that the first screw shaft drives the fixed sleeve and the third bevel gear to rotate, and the third bevel gear is meshed and connected with the fourth bevel gear and the fifth bevel gear at the same time, so that the two groups of second screw shafts rotate at the same time, and then the multiple groups of moving plates move towards each other at the same time, so that the three groups of moving plates contact the three sides of the workpiece respectively, and at this time, the moving distance of the moving plate in each direction is recorded, and the length, width and height of the workpiece can be calculated by subtracting the corresponding moving distance of the moving plate from the maximum scale value on the scale plate, thereby avoiding the operator manually measuring and detecting the length, width and height of the workpiece one by one, saving time and effort, and improving the detection rate of the device;

[0004] The above patent also has the following shortcomings: when detecting objects, the existing reference platform is generally made of metal or plastic or other materials, so that it has poor stability due to environmental influences. At the same time, it is impossible to adjust the detection position as required, and the detection range is limited, resulting in poor detection effect during the detection process, which is not conducive to people's use, and its detection accuracy is low. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic size detector, which has the advantages of good detection effect and high precision. It adopts a marble slab as a reference platform, so as to improve the stability of the detection process. At the same time, the detection position can be changed to realize comprehensive detection operations, thereby improving the detection effect and facilitating people's use. The detection process is automated detection to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic size detector, comprising a base box, a mobile mechanism with adjustable detection position is arranged on the top of the base box, a detection mechanism for detecting parts is also arranged on the top of the base box, a control mechanism for installing a computer is arranged on the side of the detection mechanism, an adapting tool for adapting and fixing the size of parts is arranged on the top of the mobile mechanism, and a second electric slide group in the mobile mechanism is fixedly installed on the top of the base box;

[0007] A base plate is fixedly installed on the top of the moving end of the second electric slide group, and a connecting seat is also fixedly installed on the top of the base box. First slide rails are fixedly installed on both sides of the top of the base, and second slide rails are fixedly installed on both sides of the top of the base plate. The third electric slide group is fixedly installed on the surface of the base plate, and a loading plate is fixedly installed on the side of the moving end of the third electric slide group, and a transparent glass plate is installed on the top of the loading plate.

[0008] Exemplarily, the bottom plate slides on the top of the first slide rail, and the loading plate slides on the top of the second slide rail.

[0009] Exemplarily, the detection mechanism includes a support assembly and a connection assembly, wherein the support assembly is disposed on the top of the base box, and the connection assembly is disposed on the bottom of the support assembly.

[0010] Exemplarily, the pillars in the support assembly are fixedly mounted on the top of the base box, and the first electric slide group is fixedly mounted on the surface of the pillars.

[0011] Exemplarily, the connection assembly includes a first detection head and a second detection head, and the first detection head and the second detection head are both fixedly mounted on the outer side of the moving end of the first electric slide group.

[0012] Exemplarily, the adapting tooling includes a mounting assembly and a fixing assembly, wherein the mounting assembly is disposed on the top of the loading plate, and the fixing assembly is connected to an end of the mounting assembly.

[0013] Exemplarily, the fixing frame in the installation assembly is bolted to the top of the loading plate, and the top of the fixing frame is bolted to the first movable bar.

[0014] Exemplarily, the second movable bar in the fixing assembly is bolted to the end of the first movable bar, a connecting bar is bolted to the top of the connection between the second movable bar and the first movable bar, and an adapter frame is bolted to one end of the second movable bar away from the first movable bar.

[0015] Exemplarily, the control mechanism includes an adjustable bracket and a bearing assembly, the adjustable bracket is bolted to a side surface of the first electric slide group, and the bearing assembly is arranged at an end of the adjustable bracket.

[0016] Exemplarily, the display screen mounting plate in the bearing assembly is bolted to one end of the adjustable bracket, and the other end of the adjustable bracket is bolted to a supporting plate.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model is used to improve the advantages of good detection effect and high precision through the setting of the moving mechanism. After the objects or standard parts and non-standard parts are placed and fixed, the position of the detected parts can be adjusted, thereby changing the detection range and position, so as to achieve comprehensive detection and ensure the comprehensiveness and accuracy of the detection. The second electric slide group and the first slide rail can be used to adjust the required front and rear positions so that the position change detection can be performed, and the third electric slide group and the second slide rail can be used to move left and right to change its position for detection.

[0019] 2. The utility model has the advantage of being able to directly detect the parts below through the setting of the detection mechanism, and the adaptation tooling can realize the advantage of assisting in positioning the parts, so that parts of different sizes can be positioned at the required positions. The control mechanism can support and install the computer display and the keyboard that needs to be connected, and can also be adjusted to a suitable angle as needed, which is convenient for people to use and detect.

[0020] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the adjustable bracket structure of the utility model;

[0023] Figure 3 This is a left-side structural schematic diagram of the utility model;

[0024] Figure 4 It is a right side structural schematic diagram of the utility model;

[0025] Figure 5 This is a schematic diagram of the top view structure of the utility model;

[0026] Figure 6 This is a schematic diagram of the structure of the adapter frame of the utility model.

[0027] In the figure: 1. base box; 2. detection mechanism; 21. pillar; 22. first electric slide group; 23. first detection head; 24. second detection head; 3. moving mechanism; 31. second electric slide group; 32. connecting seat; 33. first slide rail; 34. bottom plate; 35. third electric slide group; 36. second slide rail; 37. loading plate; 38. transparent glass plate; 4. adapter tooling; 41. fixing frame; 42. first movable bar; 43. second movable bar; 44. connecting bar; 45. adapter frame; 5. control mechanism; 51. adjustable bracket; 52. display screen mounting plate; 53. supporting plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] The utility model provides a fully automatic size detector, comprising a base box 1, a mobile mechanism 3 with an adjustable detection position is arranged on the top of the base box 1, a detection mechanism 2 for detecting parts is also arranged on the top of the base box 1, a control mechanism 5 for installing a computer is arranged on the side of the detection mechanism 2, an adapting tool 4 for adapting and fixing the size of the parts is arranged on the top of the mobile mechanism 3, and a second electric slide group 31 in the mobile mechanism 3 is fixedly installed on the top of the base box 1;

[0030] A base plate 34 is fixedly installed on the top of the moving end of the second electric slide group 31, and a connecting seat 32 is also fixedly installed on the top of the base box 1. First slide rails 33 are fixedly installed on both sides of the top, and second slide rails 36 are fixedly installed on both sides of the top of the base plate 34. A third electric slide group 35 is fixedly installed on the surface of the base plate 34, and a loading plate 37 is fixedly installed on the side of the moving end of the third electric slide group 35, and a transparent glass plate 38 is installed on the top of the loading plate 37.

[0031] It is used to move standard or non-standard items, and can move in different directions so that they can be moved to the required position for testing, which can effectively improve the detection effect and accuracy.

[0032] The bottom plate 34 slides on the top of the first slide rail 33, and the loading plate 37 slides on the top of the second slide rail 36, so as to assist the front-back and left-right movement and ensure the stability and support during the movement.

[0033] During the move:

[0034] At this time, the object is placed on the top of the transparent glass plate 38, and the object is set at the desired position, and then the second electric slide group 31 can work. When the second electric slide group 31 moves, it can drive the bottom plate 34 and the components on the top to move together, and move forward. During the movement, the bottom plate 34 will slide on the outside of the first slide rail 33, and the bottom of the bottom plate 34 can be provided with a matching first slide groove, which is used to adapt to the first slide rail 33 to improve its connectivity and sliding effect during sliding.

[0035] The third electric slide group 35 works synchronously or after the second electric slide group 31 works. At this time, the third electric slide will drive the loading plate 37 to move, and the loading plate 37 will slide on the surface of the second slide rail 36. As described above, a second slide groove can be provided at the bottom of the loading plate 37 to fit the second slide rail 36, so as to improve its connectivity and sliding effect during sliding.

[0036] The position of the upper object to be inspected can be adjusted according to the above two sliding directions, so as to improve the inspection effect and comprehensiveness of the inspection process.

[0037] The advantage of good detection effect is improved. After fixing or placing the material, the position can be adjusted to change the detection range and position, so as to achieve comprehensive detection and ensure the comprehensiveness and accuracy of the detection.

[0038] Preferably, the detection mechanism 2 includes a support assembly and a connection assembly, the support assembly is arranged on the top of the base box 1, and the connection assembly is arranged on the bottom of the support assembly.

[0039] like Figure 6 As shown, the pillar 21 in the support assembly is fixedly installed on the top of the base box 1, and the first electric slide group 22 is fixedly installed on the surface of the pillar 21. The pillar 21 can be used to support the components connected thereto, and the first electric slide group 22 is conducive to adjusting the height positions of the first detection head 23 and the second detection head 24.

[0040] like Figure 6 As shown, the connecting component includes a first detection head 23 and a second detection head 24. The first detection head 23 and the second detection head 24 are both fixedly mounted on the outside of the moving end of the first electric slide group 22. The first detection head 23 and the second detection head 24 can perform detection operations on objects, and detection probes with different functions can be selected according to the detection direction.

[0041] Among them, the detection probes are divided into many types, for example, they can be mounted with high-magnification lens cameras and high-precision probes. At the same time, other detection and measurement hardware can also be mounted, not just limited to the above two detection and measurement methods.

[0042] In addition, a mounting frame is installed on the outer side of the moving end of the first electric slide group 22, and the first detection head 23 and the second detection head 24 can be supported and installed by the mounting frame, so as to facilitate installation and subsequent disassembly, assembly, maintenance or replacement operations:

[0043] During testing:

[0044] Directly make the first detection head 23 and the second detection head 24 operate, and synchronously make the first electric slide group 22 operate, which will drive the first detection head 23 and the second detection head 24 to move downward through the moving end, gradually approach the detected object, and can move to the required position according to the programming, and finally the first detection head 23 and the second detection head 24 can perform the detection, and the above-mentioned movement can be coordinated with the detection process to perform a comprehensive detection operation on the parts;

[0045] A ring light source may be installed at the bottom of the first detection head 23 to illuminate it to assist its detection, and a parallel light source is installed at the center of the top of the base box 1 to provide supplementary light during the detection process.

[0046] In addition, the first detection head 23 mentioned above is a high-magnification lens camera, and the second detection head 24 is a high-precision probe, and either of them can be mounted to detect the object.

[0047] Based on the above:

[0048] The first electric slide group 22, the second electric slide group 31 and the third electric slide group 35 used in this embodiment are all relatively mature technologies. They are a kind of linear slide, which is often called an electric cylinder, linear module, etc. in the industry, and is composed of a combination of a linear slide and a motor drive;

[0049] The workpiece is driven by a motor to automatically move in linear motion. The motion actuator on the equipment is formed by the combination of multi-directional axes. This mechanism is often called: industrial manipulator, XYZ axis manipulator, coordinate axis slide, etc.

[0050] but:

[0051] This embodiment is not limited to using an electric slide to adjust the required detection position, but can also use a cylinder or an electric push rod to perform push-pull adjustment, and further can use a motor-driven guide rail screw to drive the position adjustment change. Any of the above methods can be used but is not limited to the above methods.

[0052] In order to improve the accuracy of the detection process, the progress of the position movement by the moving parts alone is low, and the outer sides of the first electric slide group 22, the second electric slide group 31 and the third electric slide group 35 are all adapted to be installed with high-precision grating rulers;

[0053] Based on the above, the following advantages can be achieved:

[0054] Using marble as the base can improve its stability;

[0055] Use any one of the guide rails, screw rods, electric slides or cylinders to form a precision moving assembly, so as to complete the required height adjustment of the detection part up and down and the movement of the detected object left and right, front and back. Based on the above formation of XYZ three-axis servo adjustment, the detection accuracy can be improved;

[0056] By using a high-precision grating ruler in conjunction with a precision moving component for adjustment and movement, μm-level position movement can be achieved, and then the fluctuation of the sensor can achieve high precision to detect the value of the product or component.

[0057] Furthermore, the adapting tool 4 includes a mounting assembly and a fixing assembly. The mounting assembly is disposed on the top of the loading plate 37 , and the fixing assembly is connected to the end of the mounting assembly.

[0058] like Figure 6 As shown, the fixing frame 41 in the installation assembly is bolted to the top of the loading plate 37, and the top of the fixing frame 41 is bolted with a first movable bar 42. The fixing frame 41 can be fixed in a desired position by bolting, and both are connected by bolts. The first movable bar 42 can be connected by bolts and can be adjusted to the desired position and then fixed.

[0059] like Figure 6 As shown, the second movable bar 43 in the fixing assembly is bolted to the end of the first movable bar 42, a connecting bar 44 is bolted to the top of the connection between the second movable bar 43 and the first movable bar 42, and an adapter frame 45 is bolted to the end of the second movable bar 43 away from the first movable bar 42;

[0060] The second movable bar 43 is used for secondary connection, and the second movable bar 43 and the first movable bar 42 are rotatably connected to each other to adjust the position of the adapter frame 45 and to a desired angle. The connecting bar 44 is used to increase the connectivity between the second movable bar 43 and the first movable bar 42. After the second movable bar 43 and the first movable bar 42 are adjusted to the desired positions, the connecting bar 44 can be used in conjunction with bolts to lock and tighten the second movable bar 43 and the first movable bar 42.

[0061] The adapter frame 45 is conducive to the adaptation and positioning of the detected part, so as to facilitate the adaptation of the detected parts of different sizes, and the inner side wall of the adapter frame 45 is provided with an anti-slip groove, so as to improve the positioning effect when positioning the detected part.

[0062] When positioning the inspected part:

[0063] The inspected part can be directly placed on the moving mechanism 3, that is, on the top of the loading plate 37 and the transparent glass plate 38. At this time, all the bolts are loosened first, and then the handheld adapter frame 45 is tightly fitted on the outside of the required inspected part. At this time, the connection between the first movable bar 42, the second movable bar 43 and the connecting bar 44 will change in angle, thereby changing to the required angle. After changing to the required angle, it can be locked and fixed by bolts again, so that the inspected part is positioned at the required position, and the fixed position between the fixing frame 41 and the first movable bar 42 can also be changed and fixed at the preset position as required.

[0064] Finally, the control mechanism 5 includes an adjustable bracket 51 and a bearing assembly. The adjustable bracket 51 is bolted to the side of the first electric slide group 22, and the bearing assembly is arranged at the end of the adjustable bracket 51. The adjustable bracket 51 is used to connect the bearing assembly and adjust the required angle.

[0065] like Figure 2 As shown, the display screen mounting plate 52 in the bearing assembly is bolted to one end of the adjustable bracket 51, and the other end of the adjustable bracket 51 is bolted to a supporting plate 53, which is mainly used to install a computer display screen, and the supporting plate 53 is convenient for placing a keyboard and a mouse, so that the detector can be controlled to perform detection operations through a computer and a programmed system. The adjustable bracket 51 adopts the existing technology.

[0066] The adjustable bracket 51 adjusts the direction and height position of the display screen mounting plate 52 and the mounted display screen, and the supporting plate 53 can not only be folded for storage, but also play a supporting role after being unfolded, so that people can operate and use it conveniently.

[0067] The outer side of the base box 1 is bolted with a box door, and the interior of the base box 1 can be installed with required electronic components and devices to ensure that it can perform detection operations through a systematic control detector.

[0068] Based on the above;

[0069] The detection mechanism 2 has the advantage of being able to directly detect different positions of the detected component below, while improving its detection effect and detection accuracy;

[0070] The adapting tool 4 achieves the advantage of assisting the positioning of the inspected piece, and is convenient for adapting inspected pieces of different sizes and positioning them at the required position;

[0071] The control mechanism 5 supports and installs the computer display screen and the keyboard required to be connected for controlling the detector, and can also be adjusted to a suitable angle as required, which is convenient for people to use.

[0072] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic size detector, characterized in that: The invention comprises a base box (1), wherein a moving mechanism (3) with an adjustable detection position is arranged on the top of the base box (1), a detection mechanism (2) for detecting parts is also arranged on the top of the base box (1), a control mechanism (5) for installing a computer is arranged on the side of the detection mechanism (2), an adapting tool (4) for adapting to the size of fixed parts is arranged on the top of the moving mechanism (3), and a second electric slide group (31) in the moving mechanism (3) is fixedly installed on the top of the base box (1); A bottom plate (34) is fixedly mounted on the top of the movable end of the second electric slide group (31); a connecting seat (32) is also fixedly mounted on the top of the base box (1); first slide rails (33) are fixedly mounted on both sides of the top of the base plate (34); second slide rails (36) are fixedly mounted on both sides of the top of the base plate (34); a third electric slide group (35) is fixedly mounted on the surface of the base plate (34); a loading plate (37) is fixedly mounted on the side of the movable end of the third electric slide group (35); and a transparent glass plate (38) is mounted on the top of the loading plate (37).

2. A fully automatic size detector according to claim 1, characterized in that: The bottom plate (34) slides on the top of the first slide rail (33), and the loading plate (37) slides on the top of the second slide rail (36).

3. The fully automatic size detector according to claim 1, characterized in that: The detection mechanism (2) comprises a support component and a connection component, the support component is arranged on the top of the base box (1), and the connection component is arranged on the bottom of the support component.

4. A fully automatic size detector according to claim 3, characterized in that: The bracket (21) in the support assembly is fixedly mounted on the top of the base box (1), and a first electric slide group (22) is fixedly mounted on the surface of the bracket (21).

5. A fully automatic size detector according to claim 4, characterized in that: The connection assembly comprises a first detection head (23) and a second detection head (24), wherein the first detection head (23) and the second detection head (24) are both fixedly mounted on the outside of the moving end of the first electric slide assembly (22).

6. The fully automatic size detector according to claim 1, characterized in that: The adapting tool (4) comprises a mounting assembly and a fixing assembly, wherein the mounting assembly is arranged on the top of the loading plate (37), and the fixing assembly is connected to the end of the mounting assembly.

7. A fully automatic size detector according to claim 6, characterized in that: The fixing frame (41) in the installation assembly is bolted to the top of the loading plate (37), and the top of the fixing frame (41) is bolted to a first movable bar (42).

8. The fully automatic size detector according to claim 7, characterized in that: The second movable bar (43) in the fixing assembly is bolted to the end of the first movable bar (42), a connecting bar (44) is bolted to the top of the connection between the second movable bar (43) and the first movable bar (42), and an adapter frame (45) is bolted to one end of the second movable bar (43) away from the first movable bar (42).

9. The fully automatic size detector according to claim 4, characterized in that: The control mechanism (5) comprises an adjustable bracket (51) and a bearing assembly, the adjustable bracket (51) being bolted to a side surface of the first electric slide assembly (22), and the bearing assembly being arranged at an end of the adjustable bracket (51).

10. The fully automatic size detector according to claim 9, characterized in that: The display screen mounting plate (52) in the bearing assembly is bolted to one end of the adjustable bracket (51), and the other end of the adjustable bracket (51) is bolted to a supporting plate (53).

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