A continuous tamping prototype making machine

Abstract

The present application relates to the technical field of tamping sample making machines, and presents a continuous tamping sample making machine. By setting up a plurality of sample making molds, samples can be added to each sample making mold, thereby simplifying the operation process and reducing the frequency of operators stopping to operate. By setting up a reciprocating component, the tamping hammer can be driven to perform tamping operations, which can greatly save manpower compared to the method of manually lifting the tamping hammer. The present application also sets up a horizontal moving component to cooperate with the tamping device, so that the tamping device can move to the top of the next sample making mold through the horizontal moving component and perform tamping after completing the tamping of the sample in one of the sample making molds.

Description

Technical Field

[0001] The present application relates to the technical field of tamping prototyping machines, and in particular to a continuous tamping prototyping machine. Background Art

[0002] Cold rammed paste is a carbon filling material for masonry; cold rammed paste is widely used in industrial furnaces such as aluminum electrolytic cells, iron-making blast furnaces, smelting furnaces, and calcium carbide furnaces; currently, when ramming and sampling the carbon paste, the carbon paste needs to be placed in a sample preparation mold and rammed by reciprocating ramming hammers.

[0003] In the prior art, the degree of automation of the equipment operation is not high during the tamping sample preparation process, and the operator needs to operate manually. In the prior art, Patent No.: CN220339805U discloses an electric cold ramming paste tamping sample preparation machine. Although the electric drive replaces manpower and simplifies the manual operation cost, during the entire tamping sample preparation process, when one of the samples is completed, the operator is still required to replace the remaining samples for tamping, and the operator needs to keep a close eye on the tamping equipment at all times. Utility Model Content

[0004] In view of the above problems, an embodiment of the present application provides a continuous tamping sample making machine, which effectively improves the degree of automation of the tamping sample making process. During the operation, the operator can complete the tamping process of multiple samples after adding materials once.

[0005] According to one aspect of the embodiment of the present application, a continuous tamping prototype machine is provided. The continuous tamping prototype machine includes a frame body, a plurality of prototype molds arranged on the frame body, and a tamping device, the frame body includes a bottom support seat, a top guide rail device, and a support beam connected to the bottom support seat and supported by the top guide rail device, a plurality of prototype molds are arranged and fixed in sequence along a first horizontal direction on the bottom support seat, the tamping device includes a tamping frame, a tamping hammer, and a reciprocating assembly, the tamping hammer is connected to the tamping frame through the reciprocating assembly, the reciprocating assembly is used to drive the tamping hammer to reciprocate in the vertical direction, and the tamping frame is connected to the frame body through a horizontal moving assembly.

[0006] In some embodiments, the reciprocating assembly includes a moving block arranged in the inner cavity of the tamping frame, the bottom end of the moving block is fixed to the tamping hammer, the cross-section of the moving block is a quadrilateral structure, and the tamping frame is respectively provided with first tooth plates on two side surfaces perpendicular to the first horizontal direction, and a half gear is meshed at the first tooth plate, and the half gear is rotatably connected to the tamping frame, and limited position slide rails are provided on two side surfaces of the tamping frame perpendicular to the second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction.

[0007] In some embodiments, the teeth of the half gear occupy half of the circular division of the half gear.

[0008] In some embodiments, the horizontal movement assembly includes a positioning rod and a second tooth plate that are arranged through the tamping frame, and the positioning rod and the second tooth plate both extend along the first horizontal direction. Both ends of the positioning rod are fixed to the frame body, and a rotating motor is arranged on the tamping frame. The output shaft of the rotating motor is connected to a transmission gear, and the transmission gear is meshed with the second tooth plate.

[0009] In some embodiments, the bottom end of the sample preparation mold extends outward to form a base, and a plurality of threaded holes are provided on the base, and the plurality of threaded holes are arranged at intervals along the circumference of the base.

[0010] In some embodiments, the frame body is fixed to the ground by anchor bolts.

[0011] In some embodiments, a PLC control box is included, and the PLC control box is electrically connected to the reciprocating component and the horizontal moving component.

[0012] The beneficial effects of the present application are as follows: in the present application, by setting up a plurality of sample preparation molds, samples can be added to each sample preparation mold, thereby simplifying the operation process and reducing the frequency of operators stopping to operate. By setting up a reciprocating component, the tamping hammer can be driven to perform tamping operations, which can greatly save manpower compared to the method of manually lifting the tamping hammer. The present application also sets up a horizontal moving component to cooperate with the tamping device, so that the tamping device can move to the top of the next sample preparation mold through the horizontal moving component and perform tamping after completing the tamping of the sample in one of the sample preparation molds.

[0013] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Also, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0015] Figure 1 An overall front view of the continuous tamping prototype machine provided in the embodiment of the present application;

[0016] Figure 2 A schematic diagram of a local structure of a tamping device provided in an embodiment of the present application;

[0017] Figure 3 A schematic diagram of the partial cross-sectional structure of the tamping device provided in an embodiment of the present application.

[0018] The reference numerals in the specific implementation manner are as follows:

[0019] Continuous tamping prototyping machine 100, frame body 110, bottom support seat 111, guide rail device 112, support beam 113, sample making mold 120, tamping device 130, tamping frame 131, tamping hammer 132, reciprocating assembly 133, moving block 133a, first tooth plate 133b, half gear 133c, limiting slide rail 133d, horizontal moving assembly 140, positioning rod 141, second tooth plate 142, rotating motor 143. DETAILED DESCRIPTION

[0020] The following will describe in detail the embodiments of the technical solution of the present application in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application and are therefore only used as examples and cannot be used to limit the scope of protection of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present application; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned description of the drawings and any variations thereof are intended to cover non-exclusive inclusions.

[0021] Specifically, please refer to Figures 1 to 3 , Figure 1 This is an overall front view of the continuous tamping prototype machine provided in the embodiment of the present application. Figure 2 This is a schematic diagram of the local structure of the tamping device provided in the embodiment of the present application. Figure 3The schematic diagram of the partial cross-sectional structure of the tamping device provided in the embodiment of the present application. The continuous tamping sample making machine 100 includes a frame body 110, a plurality of sample making molds 120 arranged on the frame body 110, and a tamping device 130. The frame body 110 is used to support and limit the remaining multiple components, and its structure and material can be set or selected according to the actual working conditions. The sample making mold 120 is used to hold the sample, and the tamping device 130 is used to tamp the sample held in the sample making mold. The frame body 110 includes a bottom support seat 111, a top guide rail device 112, and a support beam 113 connected to the bottom support seat 111 and supported by the top guide rail device 112. The bottom support seat 111 can be directly fixed on the ground, and the fixing method includes but is not limited to masonry, bolt connection, etc. Since the sample making mold 120 is fixed on the bottom support seat 111 during the working process, the stable fixation of the bottom support seat 111 will directly affect the overall stability of the equipment during the working process. The bottom support seat 111, the top guide rail device 112 and the device connected to the bottom support seat 111 together enclose a stable frame body 110. A plurality of sample preparation molds 120 are arranged and fixed in sequence along the first horizontal direction on the bottom support seat 111, and a sample can be added to each sample preparation mold 120 in advance. The tamping device 130 includes a tamping frame 131, a tamping hammer 132 and a reciprocating assembly 133. The tamping hammer 132 is used to hit the sample in the sample preparation mold 120. The tamping hammer 132 is connected to the tamping frame 131 through the reciprocating assembly 133. The reciprocating assembly 133 is used to drive the tamping hammer 132 to reciprocate in the vertical direction. The tamping frame 131 is connected to the frame body 110 through the horizontal moving assembly 140. The horizontal moving assembly 140 is used to drive the tamping frame 131 to move in the horizontal direction.

[0022] In the embodiment of the present application, specifically during the working process, after the operator adds the sample into a plurality of sample making molds 120, the operator starts the reciprocating assembly 133, and the reciprocating assembly 133 tamps the sample in one of the sample making molds 120. After a period of time, the reciprocating assembly 133 drives the tamping hammer 132 to rise to a high point, and at the same time, the horizontal moving assembly 140 drives the tamping device 130 to move horizontally as a whole to the top of another sample making mold 120, and tamps the sample in the sample making mold 120.

[0023] As can be seen from the above, in the embodiment of the present application, by setting up a plurality of sample preparation molds 120, samples can be added to each sample preparation mold 120, thereby simplifying the operation process and reducing the frequency of operators stopping to operate. By setting up a reciprocating component 133, the tamping hammer 132 can be driven to perform tamping operations, which can greatly save manpower compared to the method of manually lifting the tamping hammer 132. The present application also sets up a horizontal moving component 140 to cooperate with the tamping device 130, so that the tamping device 130 can move to the top of the next sample preparation mold 120 through the horizontal moving component 140 and perform tamping after completing the tamping of the sample in one of the sample preparation molds 120.

[0024] In some embodiments, the reciprocating assembly 133 includes a moving block 133a arranged in the inner cavity of the tamping frame 131, the bottom end of the moving block 133a is fixed to the tamping hammer 132, the cross-section of the moving block 133a is a quadrilateral structure, and the tamping frame 131 is respectively provided with first tooth plates 133b on the two side surfaces perpendicular to the first horizontal direction, and a half gear 133c is meshed at the first tooth plate 133b, and the half gear 133c is rotatably connected to the tamping frame 131, and limited position slide rails 133d are provided on the two side surfaces of the tamping frame 131 perpendicular to the second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction. The embodiment of the present application shows a more preferred specific setting mode of the reciprocating assembly 133. During the working process, the half gear 133c can be driven by an external motor. When the half gear 133c is rotating, its teeth will drive the mobile fast to lift through the first tooth plate 133b, and then drive the tamping hammer 132 to lift. When the half gear 133c rotates again, its teeth will be separated from the first tooth plate 133b. At this time, the tooth plate and the mobile fast will lose the support of the half gear 133c and will fall under the action of gravity to achieve tamping of the sample in the sample preparation mold 120. The tamping frame 131 can form a slideway structure matching the limit slide rail 133d by slotting, etc., so as to limit the mobile fast and maintain the stability of the mobile fast during the up and down reciprocating motion.

[0025] In some embodiments, the teeth of the half gear 133c account for half of the circular division of the half gear 133c. In the embodiment of the present application, through the above arrangement, the lifting height of the half gear 133c to the moving block 133a can be effectively guaranteed, and the moving block 133a and the tamping hammer 132 have enough falling time.

[0026] In some embodiments, the horizontal moving assembly 140 includes a positioning rod 141 and a second tooth plate 142 that are arranged through the tamping frame 131. The positioning rod 141 and the second tooth plate 142 both extend in the first horizontal direction. Both ends of the positioning rod 141 are fixed to the frame body 110. The tamping frame 131 is provided with a rotating motor 143. The output shaft of the rotating motor 143 is connected to a transmission gear, and the transmission gear is meshed with the second tooth plate 142. In the embodiment of the present application, during the working process, the rotating motor 143 on the tamping frame 131 will further drive the transmission gear to rotate after rotating. The transmission gear is meshed with the second tooth plate 142, and the second tooth plate 142 is fixed. Therefore, the second tooth plate 142 will react to the rotating motor 143 and the entire tamping frame 131, thereby driving the tamping frame 131 to slide in the horizontal direction. During the sliding process, the positioning rod 141 plays a limiting role, which can maintain the stability of the tamping frame 131 as a whole during the horizontal movement process.

[0027] In some embodiments, the bottom end of the sample making mold 120 extends outward to form a base, and a plurality of threaded holes are arranged on the base, and the plurality of threaded holes are arranged at intervals along the circumference of the base. In the embodiment of the present application, the above arrangement can effectively ensure the stability of the mold after being fixed, and further improve the tamping effect.

[0028] In some embodiments, the frame body 110 is fixed to the ground by anchor bolts. Through the above arrangement, the stability of the frame as a whole can be effectively guaranteed, thereby further ensuring the stability of the device as a whole during operation.

[0029] In some embodiments, a PLC control box is included, and the PLC control box is electrically connected to the reciprocating assembly 133 and the horizontal moving assembly 140. In the embodiment of the present application, by setting up the PLC control box, the PLC control box is used to control the opening and closing of the reciprocating assembly 133 and the horizontal moving assembly 140. By setting up the PLC control box, the time of manual work can be greatly reduced, so that after the operator adds the sample and turns on the PLC control box, the PLC control box controls the reciprocating assembly 133 and the horizontal moving assembly 140 according to the input parameters, thereby realizing the automatic tamping operation of the samples in the multiple sample preparation molds 120, and there is no need to replace the sample preparation molds 120 in the middle.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application is described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and description of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way.

Claims

1. A continuous tamping prototype machine, characterized in that: It comprises a frame body, a plurality of sample making molds arranged on the frame body, and a tamping device; The frame body comprises a bottom support seat, a top guide rail device and a support beam connected to the bottom support seat and supported by the top guide rail device, and a plurality of sample making molds are sequentially arranged and fixed along a first horizontal direction on the bottom support seat; The tamping device includes a tamping frame, a tamping hammer and a reciprocating assembly. The tamping hammer is connected to the tamping frame through the reciprocating assembly. The reciprocating assembly is used to drive the tamping hammer to reciprocate in the vertical direction. The tamping frame is connected to the frame body through a horizontal moving assembly.

2. The continuous tamping prototype machine according to claim 1, characterized in that: The reciprocating assembly includes a moving block arranged in the inner cavity of the tamping frame, the bottom end of the moving block is fixed to the tamping hammer, the cross-section of the moving block is a quadrilateral structure, the two side surfaces of the tamping frame perpendicular to the first horizontal direction are respectively provided with first tooth plates, a half gear is meshed at the first tooth plate, and the half gear is rotatably connected to the tamping frame, and limited position slide rails are provided on the two side surfaces of the tamping frame perpendicular to the second horizontal direction, and the first horizontal direction is perpendicular to the second horizontal direction.

3. The continuous tamping prototype machine according to claim 2, characterized in that: The teeth of the half gear occupy half of the circular division of the half gear.

4. The continuous tamping prototype machine according to claim 1, characterized in that: The horizontal moving assembly includes a positioning rod and a second tooth plate that are arranged through the tamping frame, and the positioning rod and the second tooth plate both extend along the first horizontal direction. Both ends of the positioning rod are fixed to the frame body. A rotating motor is arranged on the tamping frame, and the output shaft of the rotating motor is connected to a transmission gear, and the transmission gear is meshed with the second tooth plate.

5. The continuous tamping prototype machine according to claim 1, characterized in that: The bottom end of the sample making mold extends outward to form a base, and a plurality of threaded holes are arranged on the base, and the plurality of threaded holes are arranged at intervals along the circumference of the base.

6. The continuous tamping prototype machine according to claim 1, characterized in that: The frame body is fixed on the ground by anchor bolts.

7. The continuous tamping prototype machine according to claim 1, characterized in that: It comprises a PLC control box, which is electrically connected to the reciprocating component and the horizontal moving component.

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