A swing test device for testing the bending degree of a plug
By designing a plug bending test device that uses springs to replace weights, the problem of inconvenient operation of manually bound weights in the prior art is solved, and automated testing and flexible detection force adjustment are realized.
Patent Information
- Application Number
- CN202420781623.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing plug bending test method requires manual binding of weights, which is inconvenient to operate and needs to adjust the weights to adapt to the detection force of different plugs.
A rocking test device for plug bending test is designed. A spring is used to replace weights and drive the clamped plug to sway through a motor to drive the rotating arm. The elastic force of the spring can be adjusted to adapt to different detection forces.
Automatic plug bending test is realized, avoiding the inconvenience of manually binding weights, and the adjustability of the springs adapts to the detection strength requirements of different plugs, improving the flexibility and adaptability of the test.
Smart Images

Figure CN222719398U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plug testing, in particular to a swing testing device for testing the curvature of a plug. Background Art
[0002] Plugs are important tools for connecting electrical equipment to a power source. Qualified plugs should have good reliability and durability to avoid breakage, short circuits, etc. due to poor quality of metal lead materials or workmanship problems.
[0003] After the plug is assembled, it needs to be tested for curvature. The metal wires inside the electrical plug, the leather cover on the outer wall of the metal wires, and the connection ends should be inspected to avoid breakage, short circuit, etc. caused by poor plug quality or process problems. Weights need to be added to the plug connection line during the inspection. When the plug is swung during the curvature test, the added weights can simulate tensile resistance. The weights need to be manually bound to the connection line, and the clamping process is inconvenient. Different plug specifications require different pulling forces, and the weights need to be adjusted. For this reason, we propose a swing test device for plug curvature test to solve the existing problems. Utility Model Content
[0004] The utility model aims to solve the problems existing in the background technology and to provide a swing test device for testing the bending degree of a plug.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a swing test device for testing the bending degree of a plug, comprising a mounting frame, a rotating arm, a pressure tank spring and a mounting cylinder, a motor is arranged on the rear side of the upper end of the mounting frame, a rotating arm connected to the output end of the motor is arranged on the front side of the mounting frame, hydraulic rods are arranged inside both ends of the rotating arm, a clamping block is arranged at one end of the hydraulic rod, a pressure tank is arranged at the upper end of the mounting frame, a mounting seat is arranged on one side of the pressure tank, a spring is arranged at the upper end of the mounting seat, a top plate is arranged above the spring, a mounting cylinder located inside the spring is arranged at the lower end of the top plate, a piston is slidably installed inside the mounting cylinder, a plug rod slidably installed inside the mounting cylinder is arranged at the lower end of the piston, a conveying pipe penetrating the interior of the lower end of the mounting cylinder is arranged at one end of the pressure tank, a pressure plate is arranged at the upper end of the top plate, and screws are arranged on both sides of the upper end of the top plate.
[0006] Preferably, the motor output end is rotatably mounted on the mounting frame via a bearing, and the motor output shaft is rotatably supported inside the mounting frame to drive the rotating arm to rotate.
[0007] Preferably, the front end of the mounting frame is provided with symmetrically distributed fixing shafts, and the outer walls of the fixing shafts are sleeved with symmetrically distributed limiting blocks. After the plug is fixed, the connecting wire is located between the limiting blocks to limit the connecting wire.
[0008] Preferably, the clamp block is provided with sliders at both ends, and the inner walls on both sides of the rotating arm are provided with symmetrically distributed guide rails, and the sliders are slidably sleeved on the outer walls of the guide rails. When the clamp block moves laterally, it is supported by the sliding installation of the sliders and the guide rails.
[0009] Preferably, the lower end of the plug rod is connected to a mounting seat, and the lower end of the mounting seat is rotatably sleeved with a fixing seat whose lower end is connected to the upper end of the mounting frame. The bottom of the spring is rotatably supported on the rotating seat through the mounting seat.
[0010] Preferably, a pressure gauge is provided inside the delivery pipe, a pressure regulating valve is provided inside the delivery pipe, and a control valve is provided at the output end of the pressure tank. The pressure gauge detects the pressure inside the installation cylinder through the pipeline, thereby understanding the extrusion force exerted on the spring and its elasticity. The control valve controls the opening and closing of the output end of the gas tank, and the control valve adjusts the pressure inside the installation cylinder.
[0011] Preferably, the screw rod is plugged into the top plate through a mounting hole, a nut is rotatably sleeved on the outer wall of the screw rod, a protective sleeve is provided at the lower end of the top plate and sleeved on the outer side of the spring, and a plurality of wire grooves are provided at the lower end of the pressure plate. When the nut rotates on the outer wall of the screw rod, the pressure plate is pressed, thereby pressing and fixing the plug connection wire inside the wire groove, and the protective sleeve prevents the spring from pinching the staff or the plug connection wire falling down when in use.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model uses a spring body to replace the weight, and the plug is fixed in the clamping block. The clamped plug is driven by a motor to swing. The plug connecting wire is fixed at the lower end of the pressure plate and elastically pulled by the spring. When the rotating arm swings, the spring is pulled, and the lower end of the plug connecting wire forms an effective pulling force, avoiding the binding of the weight, and the elastic force of the spring is adjustable. When the curvature of the plug is detected, the pulling force of the connecting wire can be conveniently adjusted to meet the needs of different detection forces. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;
[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;
[0016] Figure 3 It is a top view of the three-dimensional structure of the rotating arm of the utility model;
[0017] Figure 4 This is a schematic diagram of the main three-dimensional structure of the pressure tank of the utility model;
[0018] Figure 5 It is a schematic diagram of the main cross-sectional three-dimensional structure of the installation tube of the utility model.
[0019] Figure numerals: 1. mounting frame; 2. rotating arm; 3. fixed shaft; 4. pressure tank; 5. fixing seat; 6. protective cover; 7. pressure plate; 8. limit block; 9. hydraulic rod; 10. slider; 11. guide rail; 12. clamping block; 13. motor; 14. nut; 15. wire trough; 16. top plate; 17. screw; 18. pressure regulating valve; 19. delivery pipe; 20. mounting seat; 21. spring; 22. plug rod; 23. piston; 24. mounting cylinder; 25. pressure gauge. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1-Figure 5 As shown, a swing test device for testing the curvature of a plug proposed in the utility model comprises a mounting frame 1, a rotating arm 2, a pressure tank 4, a spring 21 and a mounting tube 24. A motor 13 is arranged at the rear side of the upper end of the mounting frame 1. The output end of the motor 13 is rotatably mounted with the mounting frame 1 through a bearing. A rotating arm 2 connected to the output end of the motor 13 is arranged at the front side of the mounting frame 1. Hydraulic rods 9 are arranged inside both ends of the rotating arm 2. A clamping block 12 is arranged at one end of the hydraulic rod 9. A symmetrically distributed fixed shaft 3 is arranged at the front end of the mounting frame 1. The outer wall of the fixed shaft 3 is sleeved with symmetrically distributed limit blocks 8. Slide blocks 10 are arranged at both ends of the clamping block 12. The inner walls of both sides of the rotating arm 2 are arranged There are symmetrically distributed guide rails 11, and the slider 10 is slidably sleeved on the outer wall of the guide rail 11. A pressure tank 4 is arranged on the upper end of the mounting frame 1, and a mounting seat 20 is arranged on one side of the pressure tank 4. A spring 21 is arranged on the upper end of the mounting seat 20, and a top plate 16 is arranged above the spring 21. The lower end of the mounting seat 20 is rotatably sleeved with a fixing seat 5 whose lower end is connected to the upper end of the mounting frame 1, and a pressing plate 7 is arranged on the upper end of the top plate 16. Screws 17 are arranged on both sides of the upper end of the top plate 16. The screw 17 and the top plate 16 are plugged into the mounting hole, and a nut 14 is rotatably sleeved on the outer wall of the screw 17. A protective sleeve 6 sleeved on the outside of the spring 21 is arranged at the lower end of the top plate 16, and a plurality of wire grooves 15 are opened at the lower end of the pressing plate 7.
[0022] The implementation steps based on Example 1: the plug is clamped by the clamping block 12, the connecting wire of the plug corresponds to the wire groove 15, and is pressed by the pressure plate 7. The motor 13 drives the rotating arm 2 box to swing left and right repeatedly, thereby bending the plug and the connecting wire in the direction of action. When bending, the spring 21 is pulled by the pressure plate 7, and the mounting seat 20 can be rotated through the rotating seat to prevent the connecting wire from being pulled hard. The spring 21 swings left and right with it when pulling. The elastic force of the spring 21 acts on the pressure plate 7, and then acts on the connecting wire. The holding force acts on the bending part of the plug. Under the action of the holding force, the plug is tested for bending wear. During the test, the connecting wire is clamped by the pressure plate 7, and the spring 21 replaces the weight hung on the connection, making the use process more convenient.
[0023] like Figure 1-Figure 5 As shown, the swing test device for testing the curvature of the plug proposed by the utility model is compared with the first embodiment, and this embodiment also includes: a mounting cylinder 24 located inside the spring 21 is provided at the lower end of the top plate 16, a piston 23 is slidably installed inside the mounting cylinder 24, a plug rod 22 slidably installed inside the mounting cylinder 24 is provided at the lower end of the piston 23, the lower end of the plug rod 22 is connected to the mounting seat 20, a delivery pipe 19 passing through the lower end of the mounting cylinder 24 is provided at one end of the pressure tank 4, a pressure gauge 25 is provided inside the delivery pipe 19, a pressure regulating valve 18 is provided inside the delivery pipe 19, and a control valve is provided at the output end of the pressure tank 4.
[0024] In this embodiment, the pressure tank 4 delivers pressure into the interior of the mounting tube 24 at the same time, and the pressure pushes the piston 23 to rise, so that as described, two one-way valves are arranged inside the piston 23 with opposite flow directions to ensure the circulation of the pressure medium, and a pulling force is exerted on the top plate 16, and the spring 21 contracts under the force, and the tension of the spring 21 is adjusted. During the test, the pulling force during the test is conveniently adjusted according to the specifications of the plug and the required curvature, thereby avoiding the replacement and adjustment of the weights, and there is no need to manually bind and remove the weights, thereby improving the flexibility and adaptability during the test.
[0025] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A swing test device for testing the bending degree of a plug, comprising a mounting frame (1), a rotating arm (2), a pressure tank (4), a spring (21) and a mounting cylinder (24), characterized in that: A motor (13) is arranged at the rear side of the upper end of the mounting frame (1), a rotating arm (2) connected to the output end of the motor (13) is arranged at the front side of the mounting frame (1), hydraulic rods (9) are arranged inside both ends of the rotating arm (2), a clamping block (12) is arranged at one end of the hydraulic rod (9), a pressure tank (4) is arranged at the upper end of the mounting frame (1), a mounting seat (20) is arranged at one side of the pressure tank (4), a spring (21) is arranged at the upper end of the mounting seat (20), and a spring (21) is arranged above the spring (21). A top plate (16), wherein a mounting cylinder (24) located inside a spring (21) is disposed at the lower end of the top plate (16), a piston (23) is slidably mounted inside the mounting cylinder (24), a plug rod (22) slidably mounted inside the mounting cylinder (24) is disposed at the lower end of the piston (23), a delivery pipe (19) penetrating the lower end of the mounting cylinder (24) is disposed at one end of the pressure tank (4), a pressure plate (7) is disposed at the upper end of the top plate (16), and screws (17) are disposed on both sides of the upper end of the top plate (16).
2. A swing test device for testing the bending degree of a plug according to claim 1, characterized in that: The output end of the motor (13) is rotatably mounted on the mounting frame (1) via a bearing.
3. A swing test device for testing the bending degree of a plug according to claim 1, characterized in that: The front end of the mounting frame (1) is provided with symmetrically distributed fixed shafts (3), and the outer walls of the fixed shafts (3) are sleeved with symmetrically distributed limit blocks (8).
4. A swing test device for testing the bending degree of a plug according to claim 1, characterized in that: Slide blocks (10) are provided at both the front and rear ends of the clamping block (12), and symmetrically distributed guide rails (11) are provided on the inner walls of both sides of the rotating arm (2), and the slide blocks (10) are slidably sleeved on the outer walls of the guide rails (11).
5. A swing test device for testing the bending degree of a plug according to claim 1, characterized in that: The lower end of the plug rod (22) is connected to the mounting seat (20), and the lower end of the mounting seat (20) is rotatably sleeved with a fixing seat (5) whose lower end is connected to the upper end of the mounting frame (1).
6. A swing test device for testing the bending degree of a plug according to claim 1, characterized in that: A pressure gauge (25) is arranged inside the delivery pipe (19), a pressure regulating valve (18) is arranged inside the delivery pipe (19), and a control valve is arranged at the output end of the pressure tank (4).
7. A swing test device for testing the bending degree of a plug according to claim 1, characterized in that: The screw rod (17) and the top plate (16) are plugged into each other through a mounting hole; a nut (14) is rotatably sleeved on the outer wall of the screw rod (17); a protective sleeve (6) sleeved on the outer side of a spring (21) is provided at the lower end of the top plate (16); and a plurality of wire grooves (15) are provided at the lower end of the pressure plate (7).