An automatic rubber coating testing machine for office power transformers

By designing an automatic glue-covering test machine, using a clamping structure and flip mechanism, the problem that the existing test machine cannot adapt to transformers of different specifications and can only test one side, achieving fast and accurate two-sided testing of transformers of different specifications, improving testing efficiency and accuracy.

CN222719694UActive Publication Date: 2025-04-04CHONGQING TIANSHENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421131484.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-04-04
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing test machines cannot be adapted to power transformers of different specifications. The test can only be carried out on one side and cannot be tested on both sides, resulting in slow test speed and errors that cannot meet the needs of staff.

Method used

An automatic glue-cover testing machine for office power transformers is designed, which adopts a clamping structure and flip mechanism, which can adapt to transformers of different specifications and allows the transformer to flip, making it convenient for testing on both sides.

Benefits of technology

It realizes rapid testing of transformers of different specifications, and can test both sides of the transformer at the same time, improving the test speed and accuracy, reducing the cumbersome operation of staff, and meeting the needs of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic rubber encapsulation testing machine for office power transformers, including a base, wherein two clamping structures symmetrically arranged are arranged on the upper end surface of the base, wherein the clamping structure includes a structural body fixedly connected to the upper end surface of the base, wherein a rotating rod is passed through the structural body, wherein the rotating rod is rotatably connected to the structural body, wherein a limit assembly is arranged in the structural body, wherein one end of the rotating rod is fixedly connected to a flip rod, wherein a notch is arranged in the flip rod, wherein two sliders symmetrically arranged are slidably connected in the notch, wherein both sliders are threadedly passed through a threaded rod, wherein the ends of the two threaded rods close to each other are fixedly connected. In the utility model, the staff can perform multi-faceted tests on transformers of different specifications, and multiple test items can be completed in one test.
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Description

Technical Field

[0001] The utility model relates to the technical field of power transformer testing, in particular to an automatic rubber encapsulation testing machine for office power transformers. Background Art

[0002] The power transformer is a soft magnetic electromagnetic component whose functions are power transmission, voltage conversion and insulation isolation. It is widely used in power supply technology and power electronics technology. According to the size of the transmitted power, the power transformer can be divided into several grades: above 10kVA is high power, 10kVA~0.5kVA is medium power, 0.5kVA~25VA is low power, and below 25VA is micro power.

[0003] Existing testing machines cannot adapt to transformers of different specifications. One testing machine can only perform one test on the transformer. Therefore, after completing a test, the staff is often required to remove the transformer and place it in other project testing machines, which greatly slows down the testing rate of the transformer. At the same time, the test can only test one side of the transformer and cannot take into account both sides of the transformer. Errors will occur during the test and cannot meet the staff's usage needs.

[0004] To this end, we propose an automatic rubber encapsulation testing machine for office power transformers to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the problems existing in the prior art and proposes an automatic rubber encapsulation testing machine for office power transformers.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An automatic rubber encapsulation testing machine for office power transformers comprises a base, wherein the upper end surface of the base is provided with two clamping structures which are symmetrically arranged, wherein the clamping structure comprises a structural body fixedly connected to the upper end surface of the base, a rotating rod is passed through the structural body, the rotating rod is rotatably connected to the structural body, a limiting assembly is provided in the structural body, one end of the rotating rod is fixedly connected to a flip rod, a notch is provided in the flip rod, two sliders which are symmetrically arranged are slidably connected in the notch, both of the two sliders are threadedly passed through a threaded rod, the ends of the two threaded rods which are close to each other are fixedly connected, the directions of the two threaded rods are opposite, the ends of the two threaded rods which are away from each other are both passed through the flip rod, the ends of the two sliders which are away from the notch are both provided with clamping claws, and a testing assembly is provided on the upper end surface of the base.

[0008] Preferably, the test assembly includes a support block fixedly connected to the upper end surface of the base, a bracket is provided at one end of the support block, a rotating motor is provided on the end of the bracket away from the support block, the motor shaft of the rotating motor is fixedly connected to an operating disk, a detection device one is provided on the lower end surface of the operating disk, a detection device two is provided on the lower end surface of the operating disk, and a detection device three is provided on the lower end surface of the operating disk.

[0009] Preferably, the limiting assembly comprises a sliding opening arranged on the structural body, a limiting rod is slidably connected in the sliding opening, and a plurality of positioning openings are arranged on the rotating rod, and the plurality of positioning openings are matched with the limiting rod.

[0010] Preferably, a handle is provided on the end of the rotating rod away from the turning rod.

[0011] Preferably, a plurality of feet are provided on the lower end surface of the base.

[0012] Preferably, a protective layer is provided on one side wall where the four clamping jaws are close to each other.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] In the utility model, the staff can clamp power transformers of different specifications to facilitate the staff's testing work on transformers of different specifications. At the same time, the transformer can be turned over, so that the test can take into account the test on both end surfaces of the transformer, the test result is more accurate, and a transformer test can complete multiple items that need to be tested, which greatly speeds up the test speed, reduces the cumbersome steps of the work, and greatly meets the use needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front three-dimensional structural schematic diagram of an automatic rubber encapsulation testing machine for office power transformers proposed by the utility model;

[0016] Figure 2 This is a front three-dimensional structural cross-sectional view of a test component of an automatic rubber encapsulation test machine for office power transformers proposed by the utility model;

[0017] Figure 3 The utility model provides a cross-sectional view of the three-dimensional structure of a limit assembly of an automatic rubber encapsulation testing machine for an office power transformer.

[0018] In the figure: 1 base, 2 structural body, 3 rotating rod, 4 flip rod, 5 notch, 6 slider, 7 threaded rod, 8 clamping claw, 9 support block, 10 bracket, 11 rotating motor, 12 operating panel, 13 detection device 1, 14 detection device 2, 15 detection device 3, 16 sliding mouth, 17 limit rod, 18 positioning mouth, 19 handle, 20 foot. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-Figure 3 An automatic rubber encapsulation tester for office power transformers includes a base 1, a plurality of feet 20 are arranged on the lower end surface of the base 1, and a worker can stably place the base 1 at a designated position through the plurality of feet 20, which facilitates the subsequent detection work. Two mutually symmetrical clamping structures are arranged on the upper end surface of the base 1, and the clamping structure includes a structural body 2 fixedly connected to the upper end surface of the base 1, and a rotating rod 3 runs through the structural body 2, and the rotating rod 3 is rotatably connected to the structural body 2;

[0021] A limit assembly is provided in the structural body 2, and the limit assembly includes a sliding opening 16 arranged on the structural body 2, and a limit rod 17 is slidably connected in the sliding opening 16. A plurality of positioning openings 18 are provided on the rotating rod 3, and the plurality of positioning openings 18 are matched with the limit rod 17. Through the above structure, the staff can pull the limit rod 17 to rise and leave the positioning opening 18, so that the rotating rod 3 can be rotated to perform the transformer flipping work, which is convenient for the staff to flip the transformer to a specified position. One end of the rotating rod 3 is fixedly connected to the flip rod 4, and a handle 19 is provided on the end of the rotating rod 3 away from the flip rod 4. The staff can conveniently rotate the flip rod 4 through the handle 19, so as to easily complete the flipping work;

[0022] A slot 5 is provided in the flip rod 4, and two sliders 6 are slidably connected in the slot 5 and are symmetrically arranged. The two sliders 6 are both threaded with a threaded rod 7. The ends of the two threaded rods 7 that are close to each other are fixedly connected, and the two threaded rods 7 are in opposite directions. The ends of the two threaded rods 7 that are away from each other both penetrate the flip rod 4. Through the above structure, when the staff rotates one end of the threaded rod 7, the two fixedly connected threaded rods 7 can rotate in opposite directions, so that the two sliders 6 can move relative to each other, so that the transformer can be clamped. The ends of the two sliders 6 that are away from the slot 5 are each provided with a clamping claw 8, and the side walls of the four clamping claws 8 that are close to each other are each provided with a protective layer. Through the protective effect of the protective layer, when the clamping claw 8 clamps the transformer, the situation of damage caused by extrusion is reduced. A test assembly is provided on the upper end surface of the base 1, and the test assembly includes a support block 9 fixedly connected to the upper end surface of the base 1, and one end of the support block 9 is provided with a bracket 10, and the end of the bracket 10 away from the support block 9 is provided with a rotating motor 11;

[0023] The rotating motor 11 is a prior art. By opening the rotating motor 11, the motor shaft of the rotating motor 11 can be rotated, and the object fixed on the motor shaft can be rotated at the same time. The motor shaft of the rotating motor 11 is fixedly connected to an operating panel 12. A detection device 13 is provided on the lower end surface of the operating panel 12, a detection device 2 14 is provided on the lower end surface of the operating panel 12, and a detection device 3 15 is provided on the lower end surface of the operating panel 12. The detection device 1 13, the detection device 2 14 and the detection device 3 15 are prior art, and can include three items of testing: appearance inspection of the transformer, insulation resistance inspection between the winding and the core, and power loss. The detection device 13 can be used to inspect the appearance ...

[0024] During the use of the utility model, the staff first places the base 1 at the designated position, and stably places the base 1 at the designated position through the foot 20 to complete the initial placement work, and then the staff takes out the rubber-coated power transformer, and then rotates the threaded rod 7 to make the four clamping claws 8 move relatively close until the power transformer is clamped stably, thereby completing the clamping task, and then the staff can open the detection device 13, and the detection device 13 automatically descends until it reaches the designated position to start the test work, and after completing the test work, the detection device 13 is closed and reset, and then the rotating motor 11 is turned on to rotate the detection device 2 14 to the designated position, and then the detection device 2 14 is turned on to make the detection device 2 14 automatically descend to the designated position and complete the test work, and the above operation is repeated to make the detection device 3 15 also complete the test work. The operator then turns off the rotating motor 11 and resets the operating panel 12 to its original position to complete the test on one end face of the transformer. At this time, the operator pulls the limit rod 17 to move the limit rod 17 away from the positioning port 18 and rotates the handle 19. Through the connection between the handle 19 and the flip rod 4, the flip rod 4 is rotated to drive the clamped transformer to flip over until it rotates to the specified position. The operator releases the limit rod 17 and, through the gravity factor of the limit rod 17 itself, the limit rod 17 slides down and enters another positioning port 18, thereby completing the restriction work and allowing the flip rod 4 to maintain a stable balance and not rotate. At this time, the operator can repeat the above operation so that the tester can test the other end face of the transformer, thereby completing the test of multiple items on both end faces of the power transformer, greatly reducing the work flow of the operator and improving the test efficiency.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic rubber encapsulation testing machine for office power transformers, comprising a base (1), characterized in that: The upper end surface of the base (1) is provided with two clamping structures which are symmetrically arranged with respect to each other. The clamping structure comprises a structural body (2) which is fixedly connected with the upper end surface of the base (1). A rotating rod (3) is passed through the structural body (2). The rotating rod (3) is rotatably connected with the structural body (2). A limiting assembly is provided in the structural body (2). One end of the rotating rod (3) is fixedly connected with a turning rod (4). A notch (5) is provided in the turning rod (4). Two sliding blocks (6) which are symmetrically arranged with respect to each other are slidably connected in the notch (5). The two sliding blocks (6) are both threadedly passed through a threaded rod (7). The ends of the two threaded rods (7) which are close to each other are fixedly connected with each other. The directions of the two threaded rods (7) are opposite. The ends of the two threaded rods (7) which are away from each other are both passed through the turning rod (4). The ends of the two sliding blocks (6) which are away from the notch (5) are both provided with a clamping claw (8). The upper end surface of the base (1) is provided with a testing assembly.

2. The automatic rubber encapsulation testing machine for office power transformer according to claim 1 is characterized in that: The test assembly comprises a support block (9) fixedly connected to the upper end surface of the base (1); a bracket (10) is provided at one end of the support block (9); a rotating motor (11) is provided at the end of the bracket (10) away from the support block (9); a motor shaft of the rotating motor (11) is fixedly connected to an operating panel (12); a detection device 1 (13) is provided on the lower end surface of the operating panel (12); a detection device 2 (14) is provided on the lower end surface of the operating panel (12); and a detection device 3 (15) is provided on the lower end surface of the operating panel (12).

3. The automatic rubber encapsulation testing machine for office power transformer according to claim 1 is characterized in that: The limiting assembly comprises a sliding opening (16) arranged on the structural body (2), a limiting rod (17) being slidably connected in the sliding opening (16), and a plurality of positioning openings (18) are provided on the rotating rod (3), and the plurality of positioning openings (18) are matched with the limiting rod (17).

4. The automatic rubber encapsulation testing machine for office power transformer according to claim 1 is characterized in that: A handle (19) is provided on one end of the rotating rod (3) away from the turning rod (4).

5. The automatic rubber encapsulation testing machine for office power transformer according to claim 1 is characterized in that: A plurality of feet (20) are provided on the lower end surface of the base (1).

6. The automatic rubber encapsulation testing machine for office power transformer according to claim 1 is characterized in that: A protective layer is provided on one side wall of the four clamping jaws (8) that are close to each other.