An automated material sorting training device

Abstract

An automated material sorting training device, characterized in that it includes a workbench, a first support frame, a first transmission component, a second support frame, a second transmission component, a PLC controller, a height detection unit, a material property detection unit, a telescopic cylinder, a mounting plate, a sorting push plate, and a slide plate. The first transmission component is mounted on the workbench via the first support frame, and the second transmission component is mounted on the workbench at a position beside the first transmission component via the second support frame. A height detection unit and a material property detection unit are mounted on the first support frame. A plurality of mounting plates are fixedly connected to one side of the first support frame, and a telescopic cylinder fixedly mounted on each mounting plate is connected to a sorting push plate. A slide plate is mounted on the other side of the first support frame at a position corresponding to each sorting push plate. The utility model can detect various properties of the material such as height, color, and photosensitivity for sorting, thereby improving the functionality of the training device.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic material sorting training equipment, in particular to an automatic material sorting training device. Background Art

[0002] With the rapid development of intelligent industrial robots, a large number of industrial robot systems are needed in the training platform, including transmission systems, programmable controller systems, visual inspection systems, sorting system feeding units, processing systems, etc.

[0003] The existing automated material sorting training device can only detect and sort materials according to one property of the material, which is not convenient for detecting and sorting according to different properties of the material, reducing the functionality of the training device. In addition, after the materials are sorted to different places, personnel are required to manually collect the scattered materials together and place them again, affecting the convenience of next use.

[0004] To this end, it is necessary to optimize and improve the existing automated material sorting training device to solve the above problems. Utility Model Content

[0005] In view of the above technical problems, the utility model provides an automated material sorting training device, which is characterized by comprising a workbench, a first support frame, a first transmission component, a second support frame, a second transmission component, a PLC controller, a height detection unit, a material property detection unit, a telescopic cylinder, a mounting plate, a sorting push plate, and a slide plate.

[0006] The first transmission component is installed on the workbench through the first support frame, and the second transmission component is installed on the workbench at a position beside the first transmission component through the second support frame. The first support frame is provided with a mounting height detection part and a material characteristic detection part. A plurality of mounting plates are fixedly connected to one side of the first support frame, and a telescopic cylinder is fixedly installed on each mounting plate. The telescopic end of the telescopic cylinder is connected to the sorting push plate. A slide plate is installed at a position corresponding to each sorting push plate on the other side of the first support frame. A PLC controller is installed at one end of the workbench.

[0007] The first transmission assembly and the second transmission assembly are both composed of a driving motor, an active roller, a driven roller and a transmission belt. The output end of the driving motor is connected to the active roller, and the active roller is connected to the driven roller through the transmission belt.

[0008] A left baffle is installed at one end of the top surface of the first support frame, and a right baffle is installed at the other end of the top surface of the first support frame.

[0009] The second baffles are respectively installed at both ends of the top surface of the second support frame.

[0010] The height detection unit includes a detection frame and an optical sensor. The two ends of the detection frame are respectively connected to the left baffle and the right baffle. The optical sensor is installed on the top of the detection frame.

[0011] The material characteristic detection unit is composed of a color sensor and a photoelectric sensor. The color sensor is mounted on the right baffle, and the photoelectric sensor is mounted on the left baffle.

[0012] The PLC controller is electrically connected to the driving motor, the telescopic cylinder, the optical sensor, the color sensor and the photoelectric sensor respectively.

[0013] Specifically, an opening is provided on the right baffle at a position corresponding to the slide plate.

[0014] Specifically, the bottom end of the slide plate is connected to the second baffle.

[0015] Specifically, the color sensor is installed at a position corresponding to that of the photoelectric sensor.

[0016] Specifically, a storage groove is provided on the workbench at the end position of the second transmission component for storing materials.

[0017] Specifically, the PLC controller is provided with a display panel and control buttons.

[0018] Beneficial effects of the utility model:

[0019] The utility model installs a height detection part and a material property detection part on the first support frame on which the first transmission component is installed, detects the height of the material through an optical sensor, detects the color of the material through a color sensor, and detects the photosensitivity of the material through a photoelectric sensor, so as to detect and sort the various properties of the material and improve the functionality of the training device; when the above detection conditions do not meet the preset values, the corresponding telescopic cylinder is controlled by the PLC controller to start pushing the sorting push plate to sort the material out of the transmission belt, and the material is sorted by sight, the overall structure is simple, and the operation is convenient and fast;

[0020] In the utility model, materials are sorted onto corresponding slides and slide down from the slides to the conveyor belt of the second transmission component. The last material sorted will be pushed onto the second transmission component by the last telescopic cylinder. The transport direction of the second transmission component is opposite to that of the first transmission component. Under the transport of the second transmission component, all materials are transported to the storage groove arranged at the starting end of the workbench, which is convenient for the next sorting training operation and does not require manual storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1This is a schematic diagram of the overall structure of an automated material sorting training device of the utility model;

[0022] Figure 2 It is a side view schematic diagram of the overall structure of an automatic material sorting training device of the utility model;

[0023] Figure 3 This is a schematic diagram of the rear side of the overall structure of an automated material sorting training device of the utility model; as shown in the figure: 1. workbench, 11. storage slot, 2. first support frame, 21. left baffle, 22. right baffle, 3. second support frame, 31. second baffle, 41. drive motor, 42. active roller, 43. driven roller, 44. transmission belt, 50. detection frame, 51. optical sensor, 52. photoelectric sensor, 53. color sensor, 60. mounting plate, 61. telescopic cylinder, 7. slide plate, 8. PLC controller, 81. display panel, 82. control button. DETAILED DESCRIPTION

[0024] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0027] Example 1

[0028] As shown in the figure, the first transmission component is installed on the workbench 1 through the first support frame 2, and the second transmission component is installed on the workbench 1 at the side of the first transmission component through the second support frame 3. The first transmission component and the second transmission component are both composed of a driving motor 41, an active roller 42, a driven roller 43 and a transmission belt 44. The output end of the driving motor 41 is connected to the active roller 42, and the active roller 42 is connected to the driven roller 43 through the transmission belt 44. The left baffle 21 is installed at one end of the top surface of the first support frame 2, and the right baffle is installed at the other end. Plate 22, a plurality of mounting plates 60 are fixedly connected on one side of the first support frame 2, a telescopic cylinder 61 is fixedly installed on each mounting plate 60, and the telescopic end of the telescopic cylinder 61 is connected to the sorting push plate 62, an opening is provided at a position corresponding to each sorting push plate 62 on the right baffle plate 22 installed on the other side of the first support frame 2, and a slide plate 7 is installed at a position where the opening is provided on the right baffle plate 22 on the second support frame 2, and second baffle plates 31 are respectively installed at both ends of the top surface of the second support frame 3, and the bottom end of the slide plate 7 is connected to the second baffle plate 31,

[0029] The two ends of the detection frame 50 in the height detection part are connected to the left baffle 21 and the right baffle 22 respectively. The optical sensor 51 is installed on the top of the detection frame 50. The color sensor 53 is installed on the right baffle 22. The photoelectric sensor 52 is installed on the left baffle 21. The installation positions of the color sensor 53 and the photoelectric sensor 52 correspond to each other, and the installation positions of the two sensors are located between the two telescopic cylinders 61.

[0030] A PLC controller 8 is installed at one end of the workbench 1. The PLC controller 8 is provided with a display panel 81 and a control button 82. The PLC controller 8 is electrically connected to the drive motor 41, the telescopic cylinder 61, the optical sensor 51, the color sensor 53 and the photoelectric sensor 52 respectively, and a storage groove 11 is provided at the end position of the second transmission component on the workbench 1 for storing materials.

[0031] Example 2

[0032] The optical sensor 51, color sensor 53 and photoelectric sensor 52 used in the present invention are existing devices. The optical sensor 51 scans the object through the light beam emitted by a light source such as a laser or LED and receives the reflected light to measure the distance between the object and the sensor, thereby measuring the height of the material passing through the detection frame 50. The color sensor 53 is used to detect the color of the material, and the photoelectric sensor 52 is used to detect the photosensitivity of the material.

[0033] The materials for training are stored in the storage slot 11 on the workbench 1. When performing training operations, the materials are placed on the transmission belt 44 of the first transmission component in turn. The entire training equipment is started by the control button 82 on the PLC controller 8. The two drive motors 41 are started. The transportation direction of the first transmission component is opposite to that of the second transmission component. The material is transported by the first transmission component through the height detection part. The optical sensor 51 detects the height of the material. The detection information is transmitted to the PLC controller 8 and compared with the preset value. When the height of the material does not meet the requirements, the PLC controller 8 controls the first telescopic cylinder 61 to start, push the sorting push plate 61 forward, push the material to the corresponding slide plate 7, and slide from the slide plate 7 to the second transmission component.

[0034] Similarly, when the material passes through the height detection unit, the material continues to move forward after passing the detection, and passes through the color sensor 53 and the photoelectric sensor 51 to detect the color and photosensitivity of the material. When one of the color or photosensitivity does not meet the requirements, the PLC controller 8 controls the second telescopic cylinder 61 to start, and the material is sorted out from the first transmission component, so as to realize the sorting of materials with different properties, and the structure is simple and the operation is convenient;

[0035] When the material passes all the tests and moves to the rear end of the first transmission component, it is pushed to the transmission belt 44 of the second transmission component by the last telescopic cylinder 61. The second transmission component transports all the materials to the storage slot 11 on the workbench 1 for use in the next sorting training operation without manual storage.

[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The various components mentioned in the utility model are common technologies in the existing field. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automated material sorting training device, characterized in that It includes a workbench, a first support frame, a first transmission component, a second support frame, a second transmission component, a PLC controller, a height detection unit, a material property detection unit, a telescopic cylinder, a mounting plate, a sorting push plate, and a slide plate. The first transmission component is installed on the workbench through the first support frame, and the second transmission component is installed on the workbench at a side position of the first transmission component through the second support frame. The first support frame is provided with an installation height detection part and a material property detection part. A plurality of mounting plates are fixedly connected to one side of the first support frame, and a telescopic cylinder is fixedly installed on each of the mounting plates. The telescopic end of the telescopic cylinder is connected to a sorting push plate, and a slide plate is installed at a position corresponding to each sorting push plate on the other side of the first support frame. A PLC controller is installed at one end of the workbench.

2. The automatic material sorting training device according to claim 1 is characterized in that The first transmission assembly and the second transmission assembly are both composed of a driving motor, an active roller, a driven roller and a transmission belt. The output end of the driving motor is connected to the active roller, and the active roller is connected to the driven roller through a transmission belt.

3. The automatic material sorting training device according to claim 1 is characterized in that A left baffle is installed at one end of the top surface of the first support frame, and a right baffle is installed at the other end of the top surface of the first support frame.

4. The automatic material sorting training device according to claim 3 is characterized in that The height detection unit comprises a detection frame and an optical sensor. The two ends of the detection frame are respectively connected to the left baffle and the right baffle. The optical sensor is installed on the top of the detection frame.

5. The automatic material sorting training device according to claim 3 is characterized in that The material characteristic detection unit is composed of a color sensor and a photoelectric sensor. The color sensor is installed on the right baffle, and the photoelectric sensor is installed on the left baffle.

6. The automatic material sorting training device according to claim 3 is characterized in that An opening is arranged on the right baffle at a position corresponding to the slide plate.

7. The automatic material sorting training device according to claim 1 is characterized in that Second baffles are respectively arranged at two ends of the top surface of the second support frame, and the bottom end of the slide plate is connected to the second baffle.

8. The automatic material sorting training device according to claim 1 is characterized in that The workbench is provided with a receiving groove at the end position of the second transmission component.

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