Automatic flushing mechanism for filter press
By designing an automatic flushing mechanism including a frame, spray strip, atomization spray head, solenoid control valve, mounting frame and brush plate, the problem of difficulty in removing stubborn impurities in the belt body in the prior art is solved, and a more efficient flushing effect is achieved, reducing the risk of damage to the belt body and abnormal operation of the filter press.
Patent Information
- Application Number
- CN202421503028.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing automatic flushing mechanism for filter presses is difficult to effectively remove stubborn impurities from the belt body, resulting in damage to the belt body extrusion and abnormal operation of the filter press.
An automatic flushing mechanism including a frame, an inclined spray strip, a plurality of atomization spray heads, an electromagnetic control valve, a mounting frame, a guide column, a drive motor and a brush plate are designed. By driving the motor to rotate the turntable, under the contact transmission of the transmission column and the O-type slide buckle, the mounting frame swings reciprocatingly in the Y-axis direction, driving the brush plate to scrub the belt body back and forth.
It effectively removes stubborn impurities on the belt body, reduces the problems of damaged extrusion of the belt body and abnormal working of the filter press, and improves the flushing effect of the automatic flushing mechanism.
Smart Images

Figure CN222723796U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter presses, in particular to an automatic flushing mechanism for a filter press. Background Art
[0002] Sewage treatment filter press is a filtering and separation equipment used in sludge, chemical industry, environmental protection and other fields. Sewage treatment filter press is divided into chamber type sewage treatment filter press, plate and frame filter press, belt filter press, vertical filter press, diaphragm filter press, etc.
[0003] like Figure 4 As shown in the figure, it is an automatic flushing mechanism of the previous generation installed on the flushing station of the belt filter press. Its main function is to flush the conveyor belt after the slag is discharged from the filter press to remove the solid impurities adhering to the surface of the belt body. However, this automatic flushing mechanism has the following shortcomings in actual use: although the flushing mechanism can flush down most of the solid impurities attached to the belt body, some stubborn impurities are still easy to remain on the belt body. When the uncleanly flushed belt body circulates into the filter press, it is easy to cause problems such as the belt body being squeezed and damaged and the filter press working abnormally.
[0004] In view of this, it is particularly important to design and manufacture an automatic flushing mechanism that can effectively improve the belt flushing effect and reduce the adhesion of solid impurities in sewage treatment filter presses. Utility Model Content
[0005] The utility model aims to solve the problem that the automatic flushing mechanism for the previous generation of filter press is difficult to effectively flush the belt body, and stubborn impurities are still easy to adhere to the surface of the belt body, affecting the normal operation of the filter press, and proposes an automatic flushing mechanism for the filter press.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An automatic flushing mechanism for a filter press comprises a frame, a spray bar installed on the left side of the upper end of the frame and distributed in an inclined manner, a plurality of atomizing nozzles equidistantly connected to the lower end of the spray bar, and an electromagnetic control valve installed at the upper end of the spray bar, a mounting frame is arranged on the inner side of the right end of the frame, the front end and the rear end of the mounting frame are fixedly connected to guide columns penetrating the frame, the front end and the rear end of the frame are installed with guide sleeves corresponding to the guide columns, the lower end of the mounting frame is detachably mounted with a brush plate through a quick-mounting portion, and a driving portion for driving the mounting frame to swing back and forth laterally is arranged between the frame and the upper end of the mounting frame.
[0008] As a further description of the above technical solution:
[0009] The driving part includes a driving motor installed in the middle of the right side of the upper end of the frame, a turntable installed at the lower end of the driving motor, a transmission slide column rotatably installed on the turntable and away from the center of the circle, and an O-shaped slide buckle fixed in the middle of the upper end of the mounting frame and corresponding to the transmission slide column.
[0010] As a further description of the above technical solution:
[0011] The quick-install part includes a limiting buckle fixed integrally at the lower end of the mounting frame, a brush seat installed at the upper end of the brush plate and buckled with the limiting buckle, and a locking member arranged at the middle of the right end of the limiting buckle.
[0012] As a further description of the above technical solution:
[0013] The locking member comprises an inner thread sleeve fixed at the middle part of the right end of the limiting buckle and communicated with the limiting buckle, and an outer stud installed on the inner side of the inner thread sleeve through threaded engagement and with the inner end abutting against the brush seat.
[0014] As a further description of the above technical solution:
[0015] A knob is installed at the outer end of the outer stud.
[0016] As a further description of the above technical solution:
[0017] The front end and the rear end of the frame are integrally and fixedly connected with mounting ribs bent outwards by 90 degrees, and the mounting ribs are symmetrically provided with mounting holes.
[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0019] 1. In the utility model, the original flushing mechanism is scientifically and rationally improved, and a mounting frame, an O-shaped slider, a guide column, a driving motor, a turntable and a transmission slider are added to the frame. When the driving motor is working, it can drive the turntable to rotate at a constant speed, and the transmission slider on the turntable will rotate at a constant speed accordingly. Under the contact transmission action between the transmission slider and the O-shaped slider, the mounting frame as a whole can reciprocate along the Y-axis direction on the frame, thereby driving the brush plate to reciprocately wash the belt body. This structure can perform auxiliary brushing treatment on the belt body during the flushing process, can effectively remove stubborn impurities adhering to the belt body, and effectively reduce the occurrence of problems such as extrusion damage of the belt body and abnormal operation of the filter press, thereby improving the flushing effect of the automatic flushing mechanism.
[0020] 2. In the utility model, a limit buckle, an inner screw sleeve, an outer stud and a knob are arranged on the mounting frame, and a brush seat is arranged on the brush plate. The brush plate can be fixed to the bottom of the mounting frame through the brush seat. When the knob is held and turned, the outer stud can be driven to move inward or outward in the inner screw sleeve, and the locking or unlocking operation between the brush seat and the limit buckle can be easily realized. This structure can realize tool-free and convenient installation and disassembly operation between the brush plate and the mounting frame, effectively reducing the workload of installing, disassembling or overhauling and maintaining the brush plate, thereby improving the convenience of actual use of the automatic flushing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic structural diagram of an automatic flushing mechanism for a filter press proposed by the utility model;
[0022] Figure 2 It is a three-dimensional front bottom view schematic diagram of the automatic flushing mechanism in the utility model;
[0023] Figure 3 It is a three-dimensional disassembly schematic diagram of the utility model;
[0024] Figure 4 It is a structural schematic diagram of an automatic flushing mechanism for a previous generation chamber filter press in the prior art.
[0025] Legend:
[0026] 1. Frame; 101. Guide sleeve; 102. Mounting rib; 103. Mounting hole; 2. Spray strip; 201. Atomizing nozzle; 202. Solenoid control valve; 3. Mounting frame; 301. O-type slide buckle; 302. Guide column; 303. Limiting buckle; 304. Internal threaded sleeve; 305. External stud; 306. Knob; 4. Driving motor; 401. Turntable; 402. Transmission slide column; 5. Brush plate; 501. Brush holder. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-4The utility model provides a technical solution: an automatic flushing mechanism for a filter press, comprising a frame 1, a spray bar 2 installed on the left side of the upper end of the frame 1 and distributed obliquely, a plurality of atomizing nozzles 201 equidistantly connected to the lower end of the spray bar 2, and an electromagnetic control valve 202 installed at the upper end of the spray bar 2, a mounting frame 3 is arranged on the inner side of the right end of the frame 1, the front and rear ends of the mounting frame 3 are fixedly connected with guide columns 302 penetrating the frame 1, the front and rear ends of the frame 1 are installed with guide sleeves 101 corresponding to the guide columns 302, the lower end of the mounting frame 3 is detachably installed with a brush plate 5 through a quick-installation portion, and a driving portion for driving the mounting frame 3 to swing back and forth laterally is arranged between the frame 1 and the upper ends of the mounting frame 3.
[0029] Specifically, Figure 1-3 As shown, the driving part includes a driving motor 4 installed in the middle of the right side of the upper end of the frame 1, a turntable 401 installed at the lower end of the driving motor 4, a transmission slide 402 rotatably installed on the turntable 401 and away from the center of the circle, and an O-shaped slider 301 fixed at the middle of the upper end of the mounting frame 3 and corresponding to the transmission slide 402. When the turntable 401 rotates, under the contact transmission action between the transmission slide 402 and the O-shaped slider 301, the rotational motion of the driving motor 4 can be converted into a reciprocating horizontal motion of the mounting frame 3 in the Y-axis direction on the frame 1, thereby driving the brush plate 5 to perform reciprocating washing treatment on the belt body.
[0030] Specifically, Figure 2 and Figure 3 As shown, the quick-loading part includes a limiting buckle 303 integrally fixed at the lower end of the mounting frame 3, a brush holder 501 installed at the upper end of the brush plate 5 and buckled with the limiting buckle 303, and a locking member arranged at the middle of the right end of the limiting buckle 303. The locking member includes an inner screw sleeve 304 fixed at the middle of the right end of the limiting buckle 303 and connected with the limiting buckle 303, and an outer stud 305 installed on the inner side of the inner screw sleeve 304 through threaded engagement and the inner end of which abuts against the brush holder 501. When the outer stud 305 moves inward in the inner screw sleeve 304, it can abut against the outer wall of the brush holder 501, so that the brush holder 501 can be locked and fixed in the limiting buckle 303.
[0031] A knob 306 is installed at the outer end of the outer stud 305 to facilitate the operator to hold and rotate the outer stud 305 for adjustment.
[0032] Specifically, Figure 1-3 As shown, the front and rear ends of the frame 1 are integrally fixedly connected with mounting ribs 102 bent outward by 90 degrees, and mounting holes 103 are symmetrically provided on the mounting ribs 102. The arrangement of the mounting ribs 102 and the mounting holes 103 facilitates the frame 1 to be installed and fixed to the washing station of the belt filter press by fasteners.
[0033] Working principle: When in use, first fix the frame 1 to the flushing station of the belt filter press through fasteners and mounting ribs 102, then connect the external flushing pipeline to the electromagnetic control valve 202, and finally connect the circuit of the electromagnetic control valve 202 and the drive motor 4 to the control terminal of the belt filter press, thus completing the assembly operation between the automatic flushing mechanism and the belt filter press. During actual use, the belt will move at a uniform speed under the spray bar 2 and the brush plate 5. When the electromagnetic control valve 202 is opened, the flushing liquid It will enter the spray bar 2 and be evenly sprayed onto the belt body in the form of a water curtain through multiple atomizing nozzles 201 to rinse the belt body. At the same time, the driving motor 4 can drive the turntable 401 to rotate, and the transmission slide post 402 on the turntable 401 will rotate at a uniform speed. Under the contact transmission action between the transmission slide post 402 and the O-shaped slider 301, the mounting frame 3 as a whole can be reciprocated along the Y-axis direction on the frame 1 through the guide column 302, thereby driving the brush plate 5 to reciprocate and wash the belt body.
[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic flushing mechanism for a filter press, comprising a frame (1), a spray bar (2) installed on the left side of the upper end of the frame (1) and arranged in an inclined manner, a plurality of atomizing nozzles (201) equidistantly connected to the lower end of the spray bar (2), and an electromagnetic control valve (202) installed at the upper end of the spray bar (2), characterized in that: A mounting frame (3) is arranged on the inner side of the right end of the frame (1); the front end and the rear end of the mounting frame (3) are fixedly connected to guide posts (302) penetrating the frame (1); the front end and the rear end of the frame (1) are mounted with guide sleeves (101) corresponding to the guide posts (302); a brush plate (5) is detachably mounted on the lower end of the mounting frame (3) via a quick-mounting portion; and a driving portion for driving the mounting frame (3) to lateral reciprocating swing is arranged between the frame (1) and the upper end of the mounting frame (3).
2. The automatic flushing mechanism for a filter press according to claim 1, characterized in that: The driving unit comprises a driving motor (4) mounted at the middle of the right side of the upper end of the frame (1), a turntable (401) mounted at the lower end of the driving motor (4), a transmission slide column (402) rotatably mounted on the turntable (401) and away from the center of a circle, and an O-shaped slide buckle (301) fixed at the middle of the upper end of the mounting frame (3) and corresponding to the transmission slide column (402).
3. The automatic flushing mechanism for a filter press according to claim 1, characterized in that: The quick-install part comprises a limit buckle (303) integrally fixed to the lower end of the mounting frame (3), a brush seat (501) mounted on the upper end of the brush plate (5) and engaged with the limit buckle (303), and a locking member arranged in the middle of the right end of the limit buckle (303).
4. The automatic flushing mechanism for a filter press according to claim 3, characterized in that: The locking member comprises an inner threaded sleeve (304) fixed to the middle of the right end of the limiting buckle (303) and connected to the limiting buckle (303), and an outer stud (305) installed on the inner side of the inner threaded sleeve (304) through threaded engagement and with the inner end abutting against the brush seat (501).
5. The automatic flushing mechanism for a filter press according to claim 4, characterized in that: A knob (306) is mounted on the outer end of the outer stud (305).
6. The automatic flushing mechanism for a filter press according to claim 1, characterized in that: The front and rear ends of the frame (1) are integrally and fixedly connected with mounting ribs (102) bent outwards by 90 degrees, and mounting holes (103) are symmetrically provided on the mounting ribs (102).