A high-efficiency pulse bag dust removal system for raw materials entering the furnace in yellow phosphorus production

By designing an efficient pulse bag dust removal system in yellow phosphorus production, the cleaning and secondary cleaning of filter components is achieved by using the combination of motor, threaded rod and air outlet nozzle, and automatic dust discharge is achieved through the combination of the diversion frame and the discharge pipe, the problems of dust residue and lack of automatic ash discharge in the existing system are solved, and the service life and maintenance efficiency of the equipment are improved.

CN222723857UActive Publication Date: 2025-04-08YUN NAN MI LE XIAN LIN DIAN HUA GONG YOU XIAN ZE REN GONG SI
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Patent Information

Application Number
CN202420445929.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-04-08
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The pulse bag dust removal system used in the existing yellow phosphorus production still has dust residues after cleaning, and lacks automatic ash removal function, resulting in a shortening of the service life of the equipment and an increase in maintenance costs.

Method used

A high-efficiency pulse bag dust removal system for raw materials produced in the furnace was designed, and the first motor, threaded rod, long-striped hollow bracket plate, threaded block and long-striped hollow air discharge nozzle are used to effectively clean and secondary cleaning of the filter components; at the same time, through the coordination of the flow guide frame, discharge pipe, second motor, bidirectional screw and threaded scraper, automatic dust discharge is achieved.

Benefits of technology

It effectively improves the cleaning effect of the dust removal system, reduces dust residue, realizes automatic ash discharge, and reduces the labor volume of staff and equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222723857U_ABST
    Figure CN222723857U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of yellow phosphorus production, and in particular to an efficient pulse bag dust removal system for raw materials entering the furnace for yellow phosphorus production, comprising a dust removal box, the top of the right side of the dust removal box is connected to an exhaust pipe, the left side of the dust removal box is connected to an air intake pipe, and a dust bag is fixedly installed transversely in the inner cavity of the dust removal box. The utility model can effectively clean the filter component. After the pulse dust collector completes the filter cleaning, the first motor will drive the long hollow air outlet spray plate through the threaded rod to perform secondary cleaning on the filter component to prevent dust from remaining on the surface of the component, thereby increasing the cleaning effect of the equipment on the component, and automatically discharging the dust in the equipment. When in use, the second motor and the bidirectional screw will cooperate with the threaded scraper to regularly clean the dust in the equipment, which can not only reduce the workload of the staff, but also improve the efficiency of equipment cleaning.
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Description

Technical Field

[0001] The utility model relates to the technical field of yellow phosphorus production, in particular to a high-efficiency pulse bag dust removal system for raw materials entering a furnace in yellow phosphorus production. Background Art

[0002] The production method of yellow phosphorus uses ore as raw material, silica as flux and coke as reducing agent. After the three are mixed, dried and granulated, they are continuously put into a closed electric furnace for heating and melting. When producing yellow phosphorus, a pulse bag dust removal system is used for dust removal.

[0003] After searching, the patent number is CN215742398U, and the name is a utility model of a pulse bag dust removal system, which includes a pulse bag dust removal body and a cooling box. Through research and analysis, it is found that when this equipment is in use, it can effectively reduce the temperature of the flue gas, avoid high temperature damage to the dust bag, extend the service life, and reduce maintenance costs. However, there are still the following shortcomings to a certain extent.

[0004] For example, when the equipment is in use, it is usually only cleaned through the pulse component. When in use, compressed air is used to blow the residual dust on the filter bag to achieve the purpose of cleaning. After cleaning, there will still be some residual dust attached to the filter bag, which will affect the filtering effect of the filter bag, and when in use, it generally does not have the function of automatic dust discharge. When used for a long time, a large amount of dust is likely to accumulate in the equipment. If manual cleaning is used, it will consume a lot of time and energy of the staff. At the same time, in order to solve the above technical problems, we have designed a high-efficiency pulse bag dust removal system for raw materials entering the furnace for yellow phosphorus production. Utility Model Content

[0005] The utility model aims to provide a high-efficiency pulse bag dust removal system for raw materials entering the furnace for yellow phosphorus production, which has the advantages of good cleaning effect and automatic dust discharge and cleaning, and solves the problem that dust is usually only cleaned by pulse components, dust remains on the filter bags after cleaning, and there is no automatic dust discharge function. Manual cleaning is used, which consumes a lot of time and energy of the staff.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency pulse bag dust removal system for raw materials entering the furnace in yellow phosphorus production, comprising a dust removal box, the top of the right side of the dust removal box is connected to an exhaust pipe, the left side of the dust removal box is connected to an air intake pipe, a dust removal bag is fixedly installed laterally in the inner cavity of the dust removal box, a pulse dust collector is fixedly installed on the rear side of the inner cavity of the dust removal box, a discharge assembly is arranged at the bottom of the inner cavity of the dust removal box, and a cleaning assembly is arranged on the right side of the dust removal box.

[0007] Preferably, the cleaning component includes a first motor, which is fixedly installed on the left side of the dust removal box, and the output end of the first motor passes through the inner cavity of the dust removal box and is fixedly connected to a threaded rod, the surface threaded sleeve of the threaded rod is provided with a threaded block, the bottom of the dust bag is fixedly connected to a fixed slide rail, the surface movable sleeve of the fixed slide rail is provided with a connecting slide frame, the bottom of the connecting slide frame is fixedly connected to a long hollow bracket plate, the top of the long hollow bracket plate is connected and installed with a long hollow air outlet spray plate, the right side of the dust removal box is fixedly connected to an air inlet box, and the top of the air inlet box is fixedly connected to an air pump.

[0008] Preferably, the air outlet end of the vacuum pump is connected to the long hollow bracket plate, the inner cavity of the air inlet box is laterally fixedly connected with a filter plate, the front and rear sides of the air inlet box are inlaid with filter screens, and the two sides of the top of the threaded block are fixedly connected with limit blocks.

[0009] Preferably, the discharge assembly includes a guide frame, which is fixedly installed at the bottom of the dust removal box. Both sides of the guide frame are connected to discharge pipes, and a closed baffle is installed on the top of the discharge pipe. A second motor is fixedly connected to the left side of the dust removal box, and the output end of the second motor passes through the inner cavity of the dust removal box and is fixedly connected to a bidirectional screw. The surface threaded sleeve of the bidirectional screw is provided with a threaded scraper.

[0010] Preferably, the inner cavity of the guide frame is laterally fixedly connected to a limiting guide rod, the threaded scraper is movably sleeved on the surface of the limiting guide rod, and the top of the closed baffle is fixedly connected to a handle.

[0011] Preferably, the four corners of the bottom of the dust removal box are fixedly connected with support legs, the front and rear sides of the bottom of the inner cavity of the dust removal box are fixedly connected with guide blocks, and the inner cavity of the dust removal box is laterally fixedly connected with a baffle.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model can effectively clean the filter component through the cooperation of the first motor, the threaded rod, the elongated hollow bracket plate, the threaded block and the elongated hollow air outlet spray plate. After the pulse dust collector completes the filtering and cleaning, the first motor will drive the elongated hollow air outlet spray plate to perform secondary cleaning on the filter component through the threaded rod to prevent dust from remaining on the surface of the filter component after cleaning, thereby increasing the cleaning effect of the equipment on the component to prevent affecting the filtering effect of the filter component.

[0014] 2. The utility model can automatically discharge the dust in the equipment through the cooperation of the guide frame, the discharge pipe, the second motor, the bidirectional screw and the threaded scraper. When the equipment is in use, the second motor and the bidirectional screw will cooperate with the threaded scraper to regularly clean the dust in the equipment, and then discharge the dust from the equipment through the discharge pipe to prevent it from affecting the use of the equipment. This not only reduces the workload of the staff, but also improves the efficiency of cleaning the equipment, thereby increasing the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a three-dimensional cutaway view of the structure Figure 1 ;

[0016] Figure 2 The utility model is a three-dimensional cutaway view of the structure Figure 2 ;

[0017] Figure 3 This is a rear perspective view of the structure of the utility model;

[0018] Figure 4 The utility model is a three-dimensional decomposition of the local structure cleaning component Figure 1 ;

[0019] Figure 5 The utility model is a three-dimensional decomposition of the local structure cleaning component Figure 2 ;

[0020] Figure 6 It is an exploded stereoscopic diagram of the local structural discharge assembly of the utility model.

[0021] In the figure: 1. dust removal box; 2. exhaust pipe; 3. air inlet pipe; 4. dust bag; 5. pulse dust collector; 6. cleaning assembly; 7. discharge assembly; 8. first motor; 9. threaded rod; 10. fixed slide rail; 11. connecting slide frame; 12. long hollow bracket plate; 13. threaded block; 14. long hollow air outlet spray plate; 15. air inlet box; 16. filter screen; 17. filter plate; 18. vacuum pump; 19. guide frame; 20. discharge pipe; 21. closed baffle; 22. second motor; 23. bidirectional screw; 24. threaded scraper. DETAILED DESCRIPTION

[0022] See also Figure 1-Figure 6 A high-efficiency pulse bag dust removal system for raw materials entering the furnace in yellow phosphorus production includes a dust removal box 1, the top of the right side of the dust removal box 1 is connected to an exhaust pipe 2, the left side of the dust removal box 1 is connected to an air intake pipe 3, a dust removal bag 4 is fixedly installed laterally in the inner cavity of the dust removal box 1, a pulse dust collector 5 is fixedly installed on the rear side of the inner cavity of the dust removal box 1, a discharge assembly 7 is arranged at the bottom of the inner cavity of the dust removal box 1, and a cleaning assembly 6 is arranged on the right side of the dust removal box 1.

[0023] See also Figure 1 , Figure 4 and Figure 5 The cleaning component 6 includes a first motor 8, which is fixedly installed on the left side of the dust removal box 1. The output end of the first motor 8 passes through the inner cavity of the dust removal box 1 and is fixedly connected to a threaded rod 9. The surface thread sleeve of the threaded rod 9 is provided with a threaded block 13. The bottom of the dust bag 4 is fixedly connected to a fixed slide rail 10. The surface movable sleeve of the fixed slide rail 10 is provided with a connecting slide frame 11. The bottom of the connecting slide frame 11 is fixedly connected to a long hollow bracket plate 12. The top of the long hollow bracket plate 12 is connected and installed with a long hollow air outlet spray plate 14. The right side of the dust removal box 1 is fixedly connected to an air inlet box 15, and the top of the air inlet box 15 is fixedly connected to an air pump 18.

[0024] See also Figure 1 , Figure 4 and Figure 5 The air outlet end of the vacuum pump 18 is connected to the long hollow bracket plate 12, the inner cavity of the air inlet box 15 is laterally fixedly connected with a filter plate 17, the front and rear sides of the air inlet box 15 are inlaid with filter screens 16, and both sides of the top of the threaded block 13 are fixedly connected with limit blocks.

[0025] See also Figure 1 and Figure 6 The discharge assembly 7 includes a guide frame 19, which is fixedly installed at the bottom of the dust removal box 1. Both sides of the guide frame 19 are connected with a discharge pipe 20, and a closed baffle 21 is installed on the top of the discharge pipe 20. A second motor 22 is fixedly connected to the left side of the dust removal box 1, and the output end of the second motor 22 penetrates into the inner cavity of the dust removal box 1 and is fixedly connected to a bidirectional screw 23. The surface thread sleeve of the bidirectional screw 23 is provided with a threaded scraper 24, and the number of the threaded scrapers 24 is two.

[0026] See also Figure 1 and Figure 6 The inner cavity of the guide frame 19 is laterally fixedly connected with a limiting guide rod, the threaded scraper 24 is movably sleeved on the surface of the limiting guide rod, and the top of the closed baffle 21 is fixedly connected with a handle.

[0027] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The four corners of the bottom of the dust removal box body 1 are fixedly connected with support legs, the front and rear sides of the bottom of the inner cavity of the dust removal box body 1 are fixedly connected with guide blocks, and the inner cavity of the dust removal box body 1 is laterally fixedly connected with a baffle.

[0028] By setting a guide block, the fallen dust can be guided so as to introduce the dust into the guide frame 19. By setting a limiting guide rod, the threaded scraper 24 can be guided and limited to prevent the threaded scraper 24 from rotating during movement. By setting a closed baffle 21, the discharge pipe 20 can be closed to prevent dust from floating out of the dust removal box 1 during use. By setting supporting legs, the equipment can be supported so that the equipment can be placed. By fixing the slide rail 10 and connecting the slide frame 11, the long hollow bracket plate 12 can be installed and the long hollow bracket plate 12 can be moved back and forth. By matching the filter plate 17 and the filter net 16, the dust in the air can be filtered so that external dust can enter the dust removal box 1.

[0029] During use, when producing yellow phosphorus, the flue gas in the furnace will transport the smoke to the dust removal box 1 through the air inlet pipe 3. After the smoke enters the dust removal box 1, the smoke will enter the dust removal bag 4, so that the dust removal bag 4 can filter the dust in the smoke. When the dust removal bag 4 filters the smoke, the user starts the pulse dust collector 5 through an external controller, and then the pulse dust collector 5 can blow air into the dust removal bag 4 in the form of air waves, so that the dust removal bag 4 vibrates, thereby shaking off the dust on the surface. After the dust removal bag 4 filters the smoke, the user controls the first motor 8, and then the output end of the first motor 8 drives the threaded block 13 to move through the threaded rod 9, and the threaded block 13 drives the long strip hollow bracket plate 12 when moving. The hollow air outlet spray plate 14 moves. When the long hollow air outlet spray plate 14 moves, the user starts the vacuum pump 18 so that the long hollow air outlet spray plate 14 can blow air to the surface of the dust bag 4 to blow off the residual dust on the surface of the dust bag 4. When the equipment is working, the staff will regularly clean the dust in the equipment, and then the user will move the recovery device to the bottom of the discharge pipe 20 or sleeve it on the discharge pipe 20, and then pull the closed baffle 21 out of the discharge pipe 20. After completion, the user will start the second motor 22, and then the second motor 22 will drive the two threaded scrapers 24 to move in the opposite direction through the bidirectional screw 23, so as to push the accumulated dust into the discharge pipe 20, so that the dust can fall into the recovery device, so that the staff can handle the dust.

[0030] In summary: the high-efficiency pulse bag dust removal system for raw materials entering the furnace in yellow phosphorus production, through the cooperation of the dust removal box 1, the exhaust pipe 2, the air inlet pipe 3, the dust removal bag 4, the pulse dust collector 5, the cleaning component 6, the discharge component 7, the first motor 8, the threaded rod 9 and the fixed slide rail 10, solves the problem that dust is usually only cleaned by pulse components, there will still be dust residue on the filter bag after cleaning, and there is no automatic dust discharge function. Manual cleaning will consume a lot of time and energy of the staff.

Claims

1. A high-efficiency pulse bag dust removal system for raw materials entering a furnace for yellow phosphorus production, comprising a dust removal box (1), characterized in that: The top of the right side of the dust removal box (1) is connected to an exhaust pipe (2), the left side of the dust removal box (1) is connected to an air intake pipe (3), the inner cavity of the dust removal box (1) is laterally fixedly installed with a dust bag (4), the rear side of the inner cavity of the dust removal box (1) is fixedly installed with a pulse dust collector (5), the bottom of the inner cavity of the dust removal box (1) is provided with a discharge assembly (7), the right side of the dust removal box (1) is provided with a cleaning assembly (6), the cleaning assembly (6) comprises a first motor (8), the first motor (8) is fixedly installed on the left side of the dust removal box (1), and the output end of the first motor (8) passes through the dust removal box The inner cavity of the body (1) is fixedly connected to a threaded rod (9), the surface thread sleeve of the threaded rod (9) is provided with a threaded block (13), the bottom of the dust removal bag (4) is fixedly connected to a fixed slide rail (10), the surface movable sleeve of the fixed slide rail (10) is provided with a connecting slide frame (11), the bottom of the connecting slide frame (11) is fixedly connected to a long hollow bracket plate (12), the top of the long hollow bracket plate (12) is connected and installed with a long hollow air outlet spray plate (14), the right side of the dust removal box (1) is fixedly connected to an air intake box (15), and the top of the air intake box (15) is fixedly connected to an air pump (18).

2. The high-efficiency pulse bag dust removal system for raw materials entering the furnace for yellow phosphorus production according to claim 1 is characterized by: The air outlet end of the vacuum pump (18) is connected to the long hollow support plate (12); the inner cavity of the air inlet box (15) is laterally fixedly connected with a filter plate (17); the front and rear sides of the air inlet box (15) are inlaid with filter screens (16); and both sides of the top of the threaded block (13) are fixedly connected to limit blocks.

3. The high-efficiency pulse bag dust removal system for raw materials entering the furnace for yellow phosphorus production according to claim 1 is characterized in that: The discharge assembly (7) comprises a guide frame (19), the guide frame (19) being fixedly mounted on the bottom of the dust removal box (1), both sides of the guide frame (19) being connected to a discharge pipe (20), the top of the discharge pipe (20) being penetrated by a closed baffle (21), the left side of the dust removal box (1) being fixedly connected to a second motor (22), the output end of the second motor (22) being penetrated to the inner cavity of the dust removal box (1) and being fixedly connected to a bidirectional screw (23), the surface thread sleeve of the bidirectional screw (23) being provided with a threaded scraper (24).

4. The high-efficiency pulse bag dust removal system for raw materials entering the furnace for yellow phosphorus production according to claim 3 is characterized by: The inner cavity of the guide frame (19) is laterally fixedly connected to a limiting guide rod, the threaded scraper (24) is movably sleeved on the surface of the limiting guide rod, and the top of the closed baffle (21) is fixedly connected to a handle.

5. The high-efficiency pulse bag dust removal system for raw materials entering the furnace for yellow phosphorus production according to claim 1 is characterized in that: The four corners of the bottom of the dust removal box (1) are fixedly connected to support legs, the front and rear sides of the bottom of the inner cavity of the dust removal box (1) are fixedly connected to guide blocks, and the inner cavity of the dust removal box (1) is laterally fixedly connected to a baffle.

Citation Information

Patent Citations

  • Pulse cloth bag dust removal system

    CN215742398U