Electrophoresis waste gas treatment device
By designing an electrophoretic waste gas treatment device including an exhaust gas collection tower, a decompression tower, an activated carbon adsorption device and a treatment tower, the problems of small processing volume and impurities blockage in the existing device are solved, and more efficient waste gas treatment and reduced maintenance frequency are achieved.
Patent Information
- Application Number
- CN202421485424.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-26
Smart Images

Figure CN222723961U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electrophoretic coating, in particular to an electrophoretic waste gas treatment device. Background Art
[0002] Electrophoretic coating is a coating method that puts the workpiece and the corresponding electrode into a water-soluble coating, connects to the power supply, and relies on the physical and chemical effects generated by the electric field to make the resin and pigment in the coating uniformly precipitate and deposit on the surface of the coated object as the electrode to form a water-insoluble paint film. A large amount of electrophoretic waste gas will be generated during the electrophoretic process. These waste gases will pollute the environment and cause certain harm to the human body. Therefore, these waste gases need to be collected and treated. However, the existing waste gas treatment device has a simple structure and a small processing capacity. Especially when there is too much waste gas, the waste gas treatment device will stop working due to exceeding the processing capacity range, causing the electrophoretic assembly line to stop working and wait; the existing waste gas treatment device does not pre-treat the impurities in the waste gas during the treatment process, so that the impurities fill the entire treatment device, often blocking the vents therein, which leads to serious blockage of the vents over time, and the waste gas processing capacity is rapidly reduced. The machine has to be shut down for cleaning and maintenance, which greatly reduces the waste gas treatment efficiency and affects production efficiency. Summary of the invention
[0003] In order to solve one or some technical problems existing in the prior art, the purpose of this application is to provide an electrophoresis exhaust gas treatment device that can increase the treatment volume of electrophoresis exhaust gas, improve the exhaust gas treatment efficiency, reduce the cleaning and maintenance rate of the treatment device, and ensure the normal progress of electrophoresis.
[0004] In order to solve the above-mentioned existing technical problems, the purpose of this application is achieved by adopting the following technical solutions: an electrophoresis waste gas treatment device, including an air inlet pipe, a waste gas collection tower connected to the air inlet pipe, a waste gas impurity removal tower connected to the waste gas collection tower, an activated carbon adsorption device connected to the waste gas impurity removal tower, a waste gas conveying device connected to the activated carbon adsorption device, an electrophoresis waste gas treatment tower connected to the waste gas conveying device, and an outlet pipe arranged at the top of the electrophoresis waste gas treatment tower, a first conveying pipe is arranged between the waste gas collection tower and the waste gas impurity removal tower, the waste gas collection tower and the waste gas impurity removal tower are connected through the first conveying pipe, a second conveying pipe is arranged between the waste gas impurity removal tower and the activated carbon adsorption device, and the waste gas impurity removal tower and the activated carbon adsorption device are connected through the second conveying pipe. Through the impurity removal treatment of the waste gas impurity removal tower and the adsorption treatment of the activated carbon adsorption device, impurities can be effectively removed, the air vents in the electrophoresis waste gas treatment tower can be avoided from being blocked, and the waste gas treatment efficiency can be improved.
[0005] Preferably, a third delivery pipe is provided between the activated carbon adsorption device and the waste gas delivery device, and the activated carbon adsorption device and the waste gas delivery device are connected through the third delivery pipe; a fourth delivery pipe is provided between the waste gas delivery device and the electrophoresis waste gas treatment tower, and the waste gas delivery device and the electrophoresis waste gas treatment tower are connected through the fourth delivery pipe. The gas storage capacity in the entire waste gas treatment line is increased, and the waste gas treatment efficiency is increased.
[0006] Preferably, at least one connecting pipe is provided on the air inlet pipe, and at least one air inlet branch pipe is provided on the connecting pipe. The air inlet branch pipes are connected to various electrophoresis production lines, thereby ensuring the collection of electrophoresis waste gas on various production lines and avoiding environmental pollution.
[0007] Preferably, there are two connecting pipes, two air inlet branches are arranged on the upper connecting pipe, and one air inlet branch is arranged on the lower connecting pipe. The air inlet branch on the lower connecting pipe is arranged on the side, and the two air inlet branches on the upper connecting pipe are arranged on the top and the side respectively. Compared with the lower connecting pipe, the upper connecting pipe has an additional air inlet branch, which improves the collection efficiency.
[0008] Preferably, the waste gas conveying device includes a base frame, a drive motor disposed on the base frame, and a centrifugal fan disposed on the base frame and driven by the drive motor, wherein the air inlet of the centrifugal fan is connected to the third conveying pipe, and the air outlet of the centrifugal fan is connected to the fourth conveying pipe. The conveying volume of the waste gas can be controlled by the centrifugal fan. When a certain electrophoresis production line is stopped, the corresponding air inlet branch pipe is closed, and the centrifugal fan is controlled to reduce the rotation speed, reduce the conveying volume, and save energy.
[0009] Preferably, the air outlet of the centrifugal fan is provided with a connecting hose connected to the fourth delivery pipe, and the bottom of the base frame is provided with a collecting tank for collecting liquid leaking from the connecting hose. The pretreated exhaust gas is mixed with moisture, which will flow down along the inner wall after condensation, and liquid will leak from the connecting hose and the air outlet of the centrifugal fan. The collecting tank is used to collect the leaked liquid to avoid secondary pollution caused by the spread of the leaked liquid.
[0010] Preferably, a drainage strip is provided on the side wall of the centrifugal fan below the connecting hose, so that the leaked liquid can be drained into the collecting tank, which has a simple structure and is easy to manufacture.
[0011] Preferably, a baffle is provided on the bottom frame below the drain bar, and the outer end of the baffle is tilted upward. The baffle blocks the leaked liquid at the bottom of the drain bar, and then flows into the collection tank along the tilted baffle, avoiding collision and splashing of the leaked liquid at the bottom of the drain bar with the liquid in the collection tank, thereby reducing pollution.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] The electrophoresis waste gas treatment device adopting the above technical solution can effectively remove impurities through the impurity removal treatment of the waste gas removal tower and the adsorption treatment of the activated carbon adsorption device, avoid clogging the air holes in the electrophoresis waste gas treatment tower, improve the waste gas treatment efficiency, reduce the removal and maintenance rate of the treatment device, and ensure the normal progress of electrophoresis. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the waste gas collection tower in the utility model;
[0016] Figure 3 It is a schematic diagram of the structure of the waste gas conveying device in the utility model;
[0017] In the figure: 1. air inlet pipe; 2. waste gas collection tower; 3. first conveying pipe; 4. waste gas impurity removal tower; 5. second conveying pipe; 6. activated carbon adsorption device; 7. third conveying pipe; 8. waste gas conveying device; 81. base frame; 82. drive motor; 83. centrifugal fan; 84. connecting hose; 85. drainage strip; 86. collecting trough; 87. baffle; 9. fourth conveying pipe; 10. electrophoresis waste gas treatment tower; 11. outlet pipe; 12. connecting pipe; 13. air inlet branch pipe. DETAILED DESCRIPTION
[0018] Below, the present application is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0019] In the description of the present application, it should be understood that the terms "up", "down", "left", "right", etc., indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present application.
[0020] like Figure 1As shown, the electrophoresis waste gas treatment device includes an air inlet pipe 1, a waste gas collecting tower 2 connected to the air inlet pipe 1, a waste gas impurity removal tower 4 connected to the waste gas collecting tower 2, an activated carbon adsorption device 6 connected to the waste gas impurity removal tower 4, a waste gas conveying device 8 connected to the activated carbon adsorption device 6, an electrophoresis waste gas treatment tower 10 connected to the waste gas conveying device 8, and an outlet pipe 11 arranged at the top of the electrophoresis waste gas treatment tower 10, a first conveying pipe 3 is arranged between the waste gas collecting tower 2 and the waste gas impurity removal tower 4, the waste gas collecting tower 2 and the waste gas impurity removal tower 4 are communicated with the first conveying pipe 3, a second conveying pipe 5 is arranged between the waste gas impurity removal tower 4 and the activated carbon adsorption device 6, and the waste gas impurity removal tower 4 and the activated carbon adsorption device 6 are communicated with the second conveying pipe 5. A third delivery pipe 7 is provided between the activated carbon adsorption device 6 and the waste gas delivery device 8, and the activated carbon adsorption device 6 and the waste gas delivery device 8 are communicated through the third delivery pipe 7; a fourth delivery pipe 9 is provided between the waste gas delivery device 8 and the electrophoresis waste gas treatment tower 10, and the waste gas delivery device 8 and the electrophoresis waste gas treatment tower 10 are communicated through the fourth delivery pipe 9. Through the impurity removal treatment of the waste gas impurity removal tower 4 and the adsorption treatment of the activated carbon adsorption device 6, impurities can be effectively removed, the vent holes in the electrophoresis waste gas treatment tower 10 are avoided from being blocked, and the waste gas treatment efficiency is improved.
[0021] like Figure 2 As shown, at least one connecting pipe 12 is provided on the air intake pipe 1, and at least one air intake branch pipe 13 is provided on the connecting pipe 12. Two connecting pipes 12 are used, and two air intake branch pipes 13 are provided on the upper connecting pipe 12, and one air intake branch pipe 13 is provided on the lower connecting pipe 12. The air intake branch pipes 13 are connected to each electrophoresis assembly line, ensuring the collection of electrophoresis exhaust gas on each assembly line to avoid environmental pollution.
[0022] like Figure 3As shown, the exhaust gas conveying device 8 includes a base frame 81, a driving motor 82 arranged on the base frame 81, and a centrifugal fan 83 arranged on the base frame 81 and driven by the driving motor 82. The air inlet of the centrifugal fan 83 is connected to the third conveying pipe 7, and the air outlet of the centrifugal fan 83 is connected to the fourth conveying pipe 9. The air outlet of the centrifugal fan 83 is provided with a connecting hose 84 connected to the fourth conveying pipe 9, and the bottom of the base frame 81 is provided with a collecting tank 86 for collecting liquid leaked from the connecting hose 84. The side wall of the centrifugal fan 83 is located below the connecting hose 84 and is provided with a drainage strip 85. A baffle 87 is provided on the base frame 81 below the drainage strip 85, and the outer end of the baffle 87 is arranged to be tilted upward. The delivery volume of the waste gas can be controlled by the centrifugal fan 83. The pre-treated waste gas is mixed with water, which will flow down along the inner wall after condensation. Liquid will leak at the air outlet connecting the hose 84 and the centrifugal fan 83. The collection tank 86 is used to collect the leaked liquid to avoid secondary pollution caused by the spread of the leaked liquid. The baffle 87 blocks the leaked liquid at the bottom of the drainage bar 85, and then flows into the collection tank 86 along the inclined baffle 87, avoiding the collision and splashing of the leaked liquid at the bottom of the drainage bar 85 with the liquid in the collection tank 86, thereby reducing pollution.
[0023] The above-mentioned implementation modes are only preferred implementation modes of the present application and cannot be used to limit the scope of protection of the present application. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present application shall fall within the scope of protection required by the present application.
Claims
1. Electrophoresis waste gas treatment device, characterized by: The invention comprises an air inlet pipe (1), a waste gas collection tower (2) connected to the air inlet pipe (1), a waste gas impurity removal tower (4) connected to the waste gas collection tower (2), an activated carbon adsorption device (6) connected to the waste gas impurity removal tower (4), a waste gas conveying device (8) connected to the activated carbon adsorption device (6), an electrophoresis waste gas treatment tower (10) connected to the waste gas conveying device (8), and an outlet pipe (11) arranged at the top of the electrophoresis waste gas treatment tower (10), wherein a first conveying pipe (3) is arranged between the waste gas collection tower (2) and the waste gas impurity removal tower (4), the waste gas collection tower (2) and the waste gas impurity removal tower (4) are connected via the first conveying pipe (3), a second conveying pipe (5) is arranged between the waste gas impurity removal tower (4) and the activated carbon adsorption device (6), and the waste gas impurity removal tower (4) and the activated carbon adsorption device (6) are connected via the second conveying pipe (5).
2. The electrophoresis waste gas treatment device according to claim 1, characterized in that: A third delivery pipe (7) is provided between the activated carbon adsorption device (6) and the waste gas delivery device (8), and the activated carbon adsorption device (6) and the waste gas delivery device (8) are connected via the third delivery pipe (7); a fourth delivery pipe (9) is provided between the waste gas delivery device (8) and the electrophoresis waste gas treatment tower (10), and the waste gas delivery device (8) and the electrophoresis waste gas treatment tower (10) are connected via the fourth delivery pipe (9).
3. The electrophoresis waste gas treatment device according to claim 1, characterized in that: At least one connecting pipe (12) is provided on the air intake pipe (1), and at least one air intake branch pipe (13) is provided on the connecting pipe (12).
4. The electrophoresis waste gas treatment device according to claim 3, characterized in that: Two connecting pipes (12) are used, the upper connecting pipe (12) is provided with two air intake branch pipes (13), and the lower connecting pipe (12) is provided with one air intake branch pipe (13).
5. The electrophoresis waste gas treatment device according to claim 2, characterized in that: The waste gas conveying device (8) comprises a base frame (81), a driving motor (82) arranged on the base frame (81), and a centrifugal fan (83) arranged on the base frame (81) and driven by the driving motor (82), wherein an air inlet of the centrifugal fan (83) is connected to a third conveying pipe (7), and an air outlet of the centrifugal fan (83) is connected to a fourth conveying pipe (9).
6. The electrophoresis waste gas treatment device according to claim 5, characterized in that: The air outlet of the centrifugal fan (83) is provided with a connecting hose (84) connected to the fourth delivery pipe (9), and the bottom of the base frame (81) is provided with a collecting tank (86) for collecting liquid leaking from the connecting hose (84).
7. The electrophoresis waste gas treatment device according to claim 6, characterized in that: A drainage strip (85) is provided on the side wall of the centrifugal fan (83) below the connecting hose (84).
8. The electrophoresis waste gas treatment device according to claim 7, characterized in that: A baffle (87) is provided on the bottom frame (81) below the drainage strip (85), and the outer end of the baffle (87) is arranged to be inclined upward.
Citation Information
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