An auxiliary device for a denitration catalyst module to enter and exit a calcining furnace
By designing an auxiliary device for the automatic denitrification catalyst module to enter and exit the calciner, the problem of decreased activity and inconvenience in operation caused by channel blockage during use of the catalyst module is solved, and efficient and low-strength catalyst treatment is achieved.
Patent Information
- Application Number
- CN202421505154.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During use, the denitrification catalyst is blocked due to large-particle fly ash or deposited fly ash, and the activity is reduced. There is a lack of auxiliary devices for the denitrification catalyst module to enter and exit the calcinerator, resulting in inconvenient operation.
An auxiliary device for the denitrification catalyst module to enter and exit the calcinerator is designed, including transverse tracks, longitudinal tracks, trolleys, push rods and drive motors. Through the cooperation of these components, the denitrification catalyst module is automatically fed into and out of the calcinerator.
It improves the working efficiency of the denitrification catalyst module, reduces labor intensity, and avoids operating inconvenience and physical inactivity caused by manual movement.
Smart Images

Figure CN222724031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of denitration catalyst activation, in particular to an auxiliary device for a denitration catalyst module to enter and exit a calcining furnace. Background Art
[0002] During the use of denitrification catalyst, the pores are blocked due to the adsorption and bridging of large particles of fly ash or deposited fly ash. Due to the blockage of the pores, the reactants in the flue gas cannot further enter the inner surface of the catalyst pores, resulting in a decrease in activity. At the same time, the local flue gas velocity is too fast, and the insufficient residence time causes the pressure drop to increase and the wear to increase, resulting in the physical deactivation of the catalyst. Since the flue gas fly ash contains more compounds of elements such as K, Na, P, and As, they react with the active sites of the catalyst accordingly, thereby reducing the number of active sites participating in the denitrification reaction, causing the catalyst to be chemically deactivated.
[0003] During the activation process of the denitration catalyst, drying the denitration catalyst is a necessary step in the activation process. The prior art lacks auxiliary devices for the denitration catalyst to enter and exit the calcination furnace, which makes it very inconvenient for the denitration catalyst module to enter and exit the calcination furnace. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an auxiliary device for a denitration catalyst module to enter and exit a calcining furnace, which has high working efficiency and reduces labor intensity.
[0005] The technical solution of the utility model is:
[0006] An auxiliary device for a denitration catalyst module to enter and exit a calcining furnace comprises a plurality of transverse rails arranged perpendicular to each other, a plurality of longitudinal rails, a trolley slidably connected to the transverse rails, a first push rod and a control switch arranged in the same direction as the longitudinal rails, the upper part of each trolley is provided with a receiving rail and a dragging assembly adapted to the longitudinal rails, the dragging assembly comprises a slide, a support and a first drive motor, the support is slidably connected to the slide, the first drive motor is fixedly connected to the support, a transmission assembly is arranged between the first drive motor and the slide, a baffle rod is slidably connected to the support, a second push rod is arranged between the baffle rod and the support, and
[0007] A second drive motor for driving the trolley to move on the transverse track;
[0008] The control switch is used to control each of the first push rods, each of the second push rods, each of the first drive motors, and each of the second drive motors to perform actions.
[0009] Preferably, a first sensor is provided at the longitudinal track in the calcining furnace, a second sensor is provided at each of the transverse tracks, and a third sensor is provided at each of the connecting tracks. The first sensor is used to feedback a signal to the first push rod at the front end of the calcining furnace, the second sensor is used to feedback a signal to the second drive motor, and the third sensor is used to feedback a signal to the first drive motor.
[0010] Preferably, the first sensor, the second sensor and the third sensor are any one of an infrared radiation sensor, a reed switch and a contact switch.
[0011] Preferably, the first push rod is a hydraulic push rod, and the second push rod is an electric push rod.
[0012] Preferably, the transmission assembly includes a driving wheel, a rack or a sprocket is provided at the slideway, and the driving wheel is meshed with the rack or the sprocket.
[0013] Preferably, a reducer is provided between the second drive motor and the driving wheel.
[0014] Preferably, a groove is provided at the slideway, and a roller is provided at the support, and the groove is used to constrain the roller.
[0015] Preferably, a tensioner is provided between the driving wheel and the support.
[0016] Preferably, the control switch is electrically connected to each of the first push rods, each of the second push rods, each of the first drive motors, and each of the second drive motors in a wireless manner.
[0017] Preferably, a cable tie is provided at the power line of each of the first drive motors and each of the second drive motors.
[0018] Compared with the prior art, the auxiliary device for the denitration catalyst module entering and exiting the calcining furnace of the utility model delivers the denitration catalyst module to be dried into the calcining furnace through the cooperation of the longitudinal track at the front end of the calcining furnace, the trolley at the transverse track, and the first push rod, and pushes the catalyst module into the calcining furnace; after the calcination is completed, the calcined denitration catalyst module is taken out through the cooperation of the trolley at the transverse track at the rear end of the calcining furnace, the longitudinal track, and the two first push rods. During the whole process, no manual moving or pushing is required. Therefore, it has the beneficial effects of high work efficiency and reduced labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of an exploded view of an embodiment of an auxiliary device for the denitration catalyst module to enter and exit the calcining furnace of the utility model.
[0020] Figure 2It is an exploded schematic diagram of an embodiment of a towing assembly of an auxiliary device for the denitration catalyst module to enter and exit a calcining furnace of the utility model.
[0021] Description of the numbers in the figure:
[0022] 101-longitudinal track; 102-first push rod; 103-bracket; 104-denitrification catalyst module; 105-slideway; 106-receiving track; 107-trolley; 108-transverse track; 109-first driving motor; 110-reducer; 111-second push rod; 112-driving wheel; 113-pulley; 114-bar; 115-rack. DETAILED DESCRIPTION
[0023] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1:
[0025] like Figure 1 , 2 In the illustrated embodiment, during the calcination and transportation of the denitration catalyst module 104 , the denitration catalyst module 104 is supported by the bracket 103 . To reduce friction, rollers adapted to the longitudinal rail 101 and the receiving rail 106 are provided at the bottom of the bracket 103 .
[0026] Each transverse track 108 is respectively arranged at the front end and the rear end of the calcining furnace, each longitudinal track 101 is respectively arranged at the front end, the rear end and the inside of the calcining furnace, and each transverse track 108 and each longitudinal track 101 are arranged perpendicular to each other. The first push rod 102 is respectively arranged at the front entrance of the calcining furnace and the rear end of the calcining furnace, and the telescopic rod movement direction of the first push rod 102 is respectively the same as the longitudinal track 101 in the calcining furnace and the longitudinal track 101 at the rear end of the calcining furnace.
[0027] The longitudinal track 101 disposed at the front end of the calcining furnace is used to deliver the denitration catalyst module 104 to be dried to the trolley 107 at the front transverse track 108, and the trolley 107 is dragged to the trolley 107 by the dragging assembly at the trolley 107, and the trolley 107 is moved to the entrance of the calcining furnace by the first push rod 102 disposed at the front end of the calcining furnace, until the longitudinal track 101 in the calcining furnace is filled with the denitration catalyst modules 104 to be dried.
[0028] The trolley 107 provided at the transverse track 108 at the rear end of the calcining furnace is used to drag the calcined denitration catalyst module 104 to the trolley 107, and move the trolley 107 thereto to the longitudinal track 101 at the rear end of the calcining furnace. The first push rod 102 at the rear end of the calcining furnace pushes it to the longitudinal track 101. In the process of taking out the denitration catalyst module 104 after calcination, the calcined catalyst module is ejected by adding a new uncalcined denitration catalyst module 104.
[0029] Each trolley 107 is rollingly connected to the transverse track 108, and the second driving motor provided at each trolley 107 is used to drive the trolley 107 to slide on the transverse track 108. The receiving track 106 at each trolley 107 is provided in the same type as the longitudinal track 101, and each receiving track 106 is provided at the upper part of the trolley 107, and is used to receive the bracket 103 moved from the longitudinal track 101. The dragging assembly is used to move the bracket 103 supporting the denitration catalyst module 104 from the longitudinal track 101 to the receiving track 106. Specifically, the dragging assembly includes a slide 105, a support and a first drive motor 109. The slide 105 is fixedly connected to the upper part of the trolley 107, the support is slidably connected to the slide 105, the first drive motor 109 is fixedly connected to the support, and the first drive motor 109 provides power for the sliding of the support on the slide 105 through the transmission assembly. The baffle 114 is slidably connected to the support, and the second push rod 111 is used to adjust the height of the baffle 114 to achieve the hanging and release of the bracket 103.
[0030] An optional form of a transmission assembly, the transmission assembly includes a driving wheel 112, the driving wheel 112 is rotatably connected to a support, a rack 115 or a sprocket is provided at the slideway 105, and the driving wheel 112 and the rack 115 or the sprocket are meshed.
[0031] In order to reduce the load of the first drive motor 109 when the towing assembly drags the bracket 103 , a reducer 110 is provided between the first drive motor 109 and the transmission assembly.
[0032] In order to ensure that the first push rod 102 has a large thrust, the first push rod 102 is preferably a hydraulic push rod. In order to ensure the rapidity of the action execution of the second push rod 111, the second push rod 111 can be an electric push rod.
[0033] The control switches are used to control the first push rod 102 , the second push rod 111 , the first drive motor 109 , and the second drive motor to perform actions respectively.
[0034] Embodiment 2:
[0035] On the basis of Example 1, in order to prevent the bracket 103 from derailing when moving at each longitudinal rail 101 and each connecting rail 106, each trolley 107 is moved at each longitudinal rail 101, a first sensor is provided at the longitudinal rail 101 in the calcining furnace, a second sensor is provided at each transverse rail 108, and a third sensor is provided at each connecting rail 106.
[0036] The first sensor is arranged at the end of the longitudinal track 101 in the calcining furnace, the second sensor is arranged at both ends of the transverse track 108, and the third sensor is arranged at one end of the receiving track 106 away from the front longitudinal track 101. When in use, when the bracket 103 triggers the first sensor, the first sensor sends a signal to the first push rod 102 at the front end of the calcining furnace, so that the first push rod 102 there stops performing the action. When the trolley 107 triggers the second sensor, the second sensor sends a signal to the second drive motor, so that the second drive motor stops performing the action. When the bracket 103 triggers the third sensor, the third sensor sends a signal to the first drive motor 109, so that the first drive motor 109 stops performing the action.
[0037] The first sensor, the second sensor and the third sensor may be any one of an infrared sensor, a reed switch and a contact switch.
[0038] Embodiment 3:
[0039] On the basis of Example 1 or 2, Figure 2 In the illustrated embodiment, in order to reduce the friction between the support and the slideway 105 when the support slides on the slideway 105, a groove is provided at the slideway 105, and a pulley 113 is provided at the support, and the groove is used to constrain the pulley 113. This design converts sliding friction into rotational friction, thereby reducing the friction between the support and the slideway 105.
[0040] In order to prevent the distance between the driving wheel 112 and the rack 115 or the sprocket from increasing when the pulley 113 is worn, a tensioner is provided between the driving wheel 112 and the support.
[0041] Embodiment 4:
[0042] On the basis of any one of the embodiments 1-3, in order to improve the convenience of operation, the control switch is electrically connected to each first push rod 102, each second push rod 111, each first drive motor 109, and each second drive motor in a wireless manner. A wireless transmitter is provided at the control switch, and each first push rod 102, each second push rod 111, each first drive motor 109, and each second drive motor are respectively provided with a wireless receiver. The wireless transmitter sends wireless signals of different frequencies to trigger each wireless receiver, thereby controlling the remote wireless control of the switch. Among them, the communication principle of the control switch can adopt any one of radio frequency, Bluetooth, WiFi, ZigBee, IrDA, and TransferJet.
[0043] Embodiment 5:
[0044] On the basis of any one of Examples 1-4, in order to prevent the power supply lines at the second drive motor and the first drive motor 109 from being worn or entangled when the trolleys 107 and the supports at the trolleys 107 move, a cable tie is provided at the power supply lines of each first drive motor 109 and each second drive motor, wherein the cable tie can be in the form of a tank chain trough.
[0045] The embodiments described above are only preferred specific implementation methods of the present utility model, but the protection scope of the present utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present utility model according to the technical solution and utility model concept of the present utility model, which should be covered by the protection scope of the present utility model.
Claims
1. An auxiliary device for a denitration catalyst module to enter and exit a calcining furnace, comprising a plurality of transverse rails (108) arranged perpendicular to each other, a plurality of longitudinal rails (101), a trolley (107) slidably connected to the transverse rails (108), a first push rod (102) arranged in the same direction as the longitudinal rails (101), and a control switch, characterized in that: The upper part of each trolley (107) is provided with a receiving rail (106) adapted to the longitudinal rail (101) and a drag assembly, the drag assembly comprising a slideway (105), a support and a first drive motor (109), the support is slidably connected to the slideway (105), the first drive motor (109) and the support are fixedly connected, a transmission assembly is provided between the first drive motor (109) and the slideway (105), a stop rod (114) is slidably connected to the support, a second push rod (111) is provided between the stop rod (114) and the support, and a second drive motor for driving the trolley (107) to move on the transverse track (108); The control switch is used to control each first push rod (102), each second push rod (111), each first drive motor (109), and each second drive motor to perform an action.
2. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace according to claim 1, characterized in that: A first sensor is arranged at a longitudinal track (101) in the calcining furnace, a second sensor is arranged at each transverse track (108), and a third sensor is arranged at each receiving track (106). The first sensor is used to feed back a signal to a first push rod (102) at the front end of the calcining furnace, the second sensor is used to feed back a signal to the second drive motor, and the third sensor is used to feed back a signal to the first drive motor (109).
3. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace as claimed in claim 2, characterized in that: The first sensor, the second sensor and the third sensor are any one of an infrared sensor, a reed switch and a contact switch.
4. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace according to claim 1, characterized in that: The first push rod (102) is a hydraulic push rod, and the second push rod (111) is an electric push rod.
5. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace according to claim 1, characterized in that: The transmission assembly comprises a driving wheel (112), a rack (115) or a sprocket is arranged at the slideway (105), and the driving wheel (112) and the rack (115) or the sprocket are meshed.
6. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace as claimed in claim 5, characterized in that: A speed reducer (110) is provided between the second driving motor and the driving wheel (112).
7. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace according to claim 1, characterized in that: A groove is provided at the slideway (105), a roller is provided at the support, and the groove is used to constrain the roller.
8. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace as claimed in claim 7, characterized in that: A tensioner is arranged between the driving wheel (112) and the support.
9. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace according to claim 1, characterized in that: The control switch is electrically connected to each first push rod (102), each second push rod (111), each first drive motor (109), and each second drive motor in a wireless manner.
10. The auxiliary device for the denitration catalyst module to enter and exit the calcining furnace according to claim 1, characterized in that: A cable tie is provided at the power line of each first drive motor (109) and each second drive motor.