A dust removal device for producing porcelain aluminum plates

By designing a dust removal device including an electrostatic dust removal mechanism and a dust cleaning box, the problems of low dust removal efficiency, complex structure and high maintenance costs of traditional dust removal devices are solved, and efficient dust removal, low-cost operation and environmentally friendly production environment are achieved.

CN222724539UActive Publication Date: 2025-04-08JIUZHOU INTELLIGENT MFG (ANHUI) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421731364.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-08
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The traditional dust removal device for the production of porcelain aluminum plates has problems such as low dust removal efficiency, complex structure and high maintenance costs, which leads to the production environment not meeting environmental protection requirements, poses a threat to workers' health, and increases the operating costs of enterprises.

Method used

A dust removal device including a dust removal device cover, an electro-dust removal mechanism and a dust cleaning box is designed. The electro-dust removal mechanism absorbs dust through an electric field distributor and anode plate, and vibrates and removes dust through a vibrating rod. The dust cleaning box collects and transports dust through a powder box and a dust cleaning cover.

Benefits of technology

Improve dust removal efficiency, reduce maintenance costs, simplify structural design, reduce manual intervention, reduce operating costs, and improve workers' healthy environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of dust removal devices, and in particular to a dust removal device for producing porcelain aluminum plates. Technical problems: the dust removal efficiency of the dust removal device for producing porcelain aluminum plates is low during the dust removal process, the dust removal device has a complex structure, and the maintenance cost is high. Technical solution: a dust removal device for producing porcelain aluminum plates, including a dust removal device cover, an electrostatic precipitator mechanism and a dust cleaning box. The utility model adds an electrostatic precipitator mechanism. When air carrying dust passes through the electrostatic precipitator mechanism, the dust will be adsorbed on an anode plate. This not only ensures the health of the operator, but also has low energy consumption for the electrostatic precipitator, and relatively low operating costs, which is beneficial to the economic benefits of the enterprise. The anode plate has a simple structure, is easy to manufacture, and is easy to maintain, which improves the dust removal efficiency, and solves the problems of low dust removal efficiency, complex structure, and high maintenance cost during the dust removal process of the dust removal device for producing porcelain aluminum plates.
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Description

Technical Field

[0001] The utility model relates to the field of dust removal devices, in particular to a dust removal device for producing porcelain aluminum plates. Background Art

[0002] In today's production and processing of porcelain aluminum plates, dust removal devices are often used. Dust removal equipment has relatively mature technologies in terms of dust cleaning process, equipment structure, ease of operation and wide application. The application of these technologies enables dust removal equipment to effectively control dust pollution in the production process of porcelain aluminum plates, ensuring the cleanliness of the production environment and the health of employees.

[0003] However, in the production process of porcelain aluminum plates, traditional dust removal devices often have problems such as low dust removal efficiency, complex structure, high maintenance cost and inconvenient operation. These problems lead to the production environment not meeting environmental protection requirements, posing a threat to workers' health and increasing the operating costs of enterprises.

[0004] Therefore, in view of the problems that the above-mentioned traditional dust removal device has low dust removal efficiency, complex structure and high maintenance cost during the dust removal process, a dust removal device for porcelain aluminum plate production is developed to solve the problems of low dust removal efficiency, complex structure and high maintenance cost. Utility Model Content

[0005] In order to overcome the problems of low dust removal efficiency, complex structure and high maintenance cost of the dust removal device used in the production of porcelain aluminum plates during the dust removal process.

[0006] The technical solution of the utility model is: a dust removal device for porcelain aluminum plate production, including a box body, an assembly groove, and a glass plate, and is characterized in that: it also includes a dust removal device cover body, an electric dust removal mechanism and a dust cleaning box, the electric dust removal mechanism is arranged inside the dust removal device cover body, and the dust cleaning box is arranged below the electric dust removal mechanism. An assembly groove is arranged on the front end surface of the box body, and the glass plate is movably installed in the assembly groove. After the glass plate is installed in the assembly groove arranged on the box body, the operation of the internal device can be observed and the maintenance of the internal device is convenient.

[0007] Preferably, by adding an electrostatic precipitator mechanism, when the air carrying dust passes through the electrostatic precipitator mechanism, the dust will be adsorbed on the anode plate. This not only ensures the health of the operator, but also the energy consumption of the electrostatic precipitator is low and the operating cost is relatively low, which is beneficial to the economic benefits of the enterprise. The anode plate has a simple structure and is easy to manufacture and maintain, which improves the dust removal efficiency.

[0008] Preferably, the dust removal device cover includes a support column and an ash hopper. The ash hopper is fixedly connected to the bottom of the box, and the left and right sides of the ash hopper are fixedly connected to the support column. The fixed ash hopper allows dust to be better collected, and the boss arranged inside the support column supports the ash hopper to make the structure more stable.

[0009] Preferably, the dust removal device cover includes an installation groove, an air outlet cylinder and a square dust inlet pipe. The installation grooves are opened on the left and right sides of the box body, the square dust inlet pipe is installed on the left side of the box body, and the air outlet cylinder is installed on the right side of the box body. The square dust inlet pipe provides a larger dust intake amount, and the air outlet cylinder is set to be circular, which is conducive to air flow and the smaller air outlet diameter allows the dust entering the interior to be better adsorbed.

[0010] Preferably, the electrostatic precipitator mechanism includes an electric field distributor and an anode plate. The electric field distributor is arranged at the top of the box, and the anode plate is arranged below the electric field distributor. The improved electric field distributor can stably adjust the internal voltage. When the amount of dust is large, the voltage is increased to enable the anode plate to fully absorb the dust, thereby improving the dust removal efficiency of the dust removal device. Compared with traditional dust removal devices, the anode plate does not require frequent replacement of filter elements or regeneration of adsorption layers, thereby reducing maintenance costs.

[0011] Preferably, the electrostatic precipitator mechanism includes a roller, a rapping block, a toothed rapping rod, a convex cylindrical rapping rod and a connecting rod. The top of the anode plate is movably connected to the rapping block, the top of the toothed rapping rod is movably connected to the rapping block, the rapping block is fixedly connected below the connecting rod, a roller is arranged inside the upper connecting rod, and a convex cylindrical rapping rod is arranged on the outer sleeve of the lower roller. The added toothed rapping rod and convex cylindrical rapping rod are driven by a motor. When the dust adsorbed by the anode plate reaches a certain amount, the anode plate is knocked to make the dust fall off, so that the anode plate can absorb the dust again, thereby reducing manual intervention. At the same time, the anode plate is movably installed on the rapping block to make the internal structure simpler, easy to maintain and manage, and has a wide range of applicability.

[0012] Preferably, the dust cleaning box includes a powder box, a dust cleaning cover and a powder inlet trough. The dust cleaning cover is arranged below the ash hopper, and the powder inlet trough is provided on the upper surface of the dust cleaning cover. The powder box is movably connected to the inside of the dust cleaning cover. The powder box facilitates dust transportation and turnover. The powder box transfers the dust to reduce secondary pollution of the dust during the emission process.

[0013] Preferably, the rear end of the upper surface of the dust cleaning cover is fixedly connected to a flameless pressure relief device, and the flameless pressure relief device is arranged in an arc shape. The arc structure of the flameless pressure relief device can effectively disperse the energy of the shock wave. When the shock wave encounters the arc surface, reflection and refraction will occur, and the energy will be dispersed to a larger area, thereby reducing the intensity of the shock wave.

[0014] Beneficial effects of the utility model:

[0015] 1. The improved electric field distributor can stably adjust the internal voltage. When the amount of dust is large, the voltage is increased to make the anode plate fully absorb the dust, thereby improving the dust removal efficiency of the dust removal device. Compared with traditional dust removal devices, the anode plate does not need to frequently replace the filter element or regenerate the adsorption layer, thus reducing maintenance costs;

[0016] 2. The added toothed rapping rod and convex cylindrical rapping rod can knock the anode plate when the dust adsorbed by the anode plate reaches a certain amount, so that the dust falls off and the anode plate can absorb the dust again, reducing manual intervention. At the same time, the anode plate is movably installed on the rapping block, making the internal structure simpler, easy to maintain and manage, and has a wide range of applicability;

[0017] 3. The square dust inlet pipe provides a larger dust intake, and the air outlet is set to a circular shape, which is conducive to the flow of air. At the same time, the smaller air outlet diameter allows the dust entering the interior to be better adsorbed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a first three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 The present invention is a schematic diagram of the three-dimensional structure of the dust removal device cover of the present invention;

[0020] Figure 3 What is shown is a three-dimensional structural schematic diagram of the electric dust removal mechanism of the utility model;

[0021] Figure 4 What is shown is a schematic diagram of the three-dimensional structure of the dust cleaning box of the utility model;

[0022] Figure 5 What is shown is a partially enlarged three-dimensional structural schematic diagram of the electric dust removal mechanism of the utility model;

[0023] Explanation of the reference numerals: 1. dust removal device cover; 2. electric dust removal mechanism; 3. dust cleaning box; 101. box body; 102. assembly slot; 103. glass plate; 104. support column; 105. ash hopper; 106. installation slot; 107. air outlet tube; 108. square dust inlet pipe; 201. electric field distributor; 202. roller; 203. rapping block; 204. toothed rapping rod; 205. anode plate; 206. convex cylindrical rapping rod; 207. connecting rod; 301. powder box; 302. dust cleaning cover; 303. flameless pressure relief device; 304. powder inlet trough. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1The utility model provides an embodiment: a dust removal device for porcelain aluminum plate production, comprising a box body 101, an assembly groove 102, and a glass plate 103; characterized in that: it also comprises a dust removal device cover body 1, an electrostatic dust removal mechanism 2 and a dust cleaning box 3, the dust removal device cover body 1 is provided with an electrostatic dust removal mechanism 2, and a dust cleaning box 3 is provided below the electrostatic dust removal mechanism 2, a mounting groove 102 is provided on the front end surface of the box body 101, and the glass plate 103 is movably installed in the mounting groove 102, and after the glass plate 103 is installed in the mounting groove 102 provided in the box body 101, the operation of the internal device can be observed and the maintenance of the internal device is convenient, by adding the electrostatic dust removal mechanism 2, when the air carrying dust passes through the electrostatic dust removal mechanism 2, the dust will be adsorbed on the anode plate 205, which not only ensures the health of the operator, but also has low energy consumption of the electrostatic dust removal, and relatively low operating cost, which is beneficial to the economic benefits of the enterprise, and the anode plate 205 has a simple structure, is easy to manufacture, and is easy to maintain, thereby improving the dust removal efficiency.

[0026] See also Figure 2 In this embodiment, the dust removal device cover 1 includes a support column 104 and an ash hopper 105. The ash hopper 105 is fixedly connected to the bottom of the box body 101, and the left and right sides of the ash hopper 104 are fixedly connected to the support column 105. The fixed ash hopper 105 allows dust to be better collected. The boss arranged inside the support column 104 holds up the ash hopper 105 to make the structure more stable. The dust removal device cover 1 includes a mounting groove 106, an air outlet cylinder 107 and a square dust inlet pipe 108. The mounting grooves 106 are arranged on the left and right sides of the box body 101, the square dust inlet pipe 108 is installed on the left side of the box body 101, and the air outlet cylinder 107 is installed on the right side of the box body 101. The square dust inlet pipe 108 provides a larger dust intake. The air outlet cylinder 107 is arranged in a circular shape, which is conducive to the flow of air and the smaller air outlet diameter allows the dust entering the interior to be better adsorbed.

[0027] See also Figure 3 and Figure 5In this embodiment, the electrostatic precipitator mechanism 2 includes an electric field distributor 201 and an anode plate 205. The electric field distributor 201 is arranged at the top of the box body 101, and the anode plate 205 is arranged below the electric field distributor 201. The improved electric field distributor 201 can stably adjust the internal voltage. When the amount of dust is large, the voltage is increased to make the anode plate 205 fully absorb the dust, thereby improving the dust removal efficiency of the dust removal device. Compared with the traditional dust removal device, the anode plate 205 does not need to frequently replace the filter element or regenerate the adsorption layer, thereby reducing the maintenance cost. The electrostatic precipitator mechanism 2 includes a roller 202, a rapping block 203, a toothed rapping rod 204, a convex cylindrical rapping rod 206 and a connecting rod 207. The anode plate 205 The top is movably connected to the rapping block 203, the top of the toothed rapping rod 204 is movably connected to the rapping block 203, the rapping block 203 is fixedly connected to the bottom of the connecting rod 207, a roller 202 is arranged inside the upper connecting rod 207, and a convex cylindrical rapping rod 206 is coated on the lower roller 202. The added toothed rapping rod 204 and the convex cylindrical rapping rod 206, through motor induction, when the dust adsorbed by the anode plate 205 reaches a certain amount, the anode plate 205 is knocked to make the dust fall, so that the anode plate 205 can absorb the dust again, reducing manual intervention. At the same time, the anode plate 205 is movably installed on the rapping block 203, which makes the internal structure simpler, easy to maintain and manage, and has a wide range of applicability.

[0028] See also Figure 4 In this embodiment, the dust cleaning box 3 includes a powder box 301, a dust cleaning cover 302 and a powder inlet groove 304. The dust cleaning cover 302 is arranged below the ash hopper 105. The powder inlet groove 304 is arranged on the upper surface of the dust cleaning cover 302. The dust cleaning cover 302 is movably connected to the powder box 301 inside. The powder box 301 is convenient for dust transportation and turnover. The powder box 301 transfers dust to reduce secondary pollution of dust during the discharge process. The rear end of the upper surface of the dust cleaning cover 302 is fixedly connected to the flameless pressure relief device 303. The flameless pressure relief device 303 is arranged in an arc shape. The flameless pressure relief device 303 is arranged in an arc shape. The arc structure of the flameless pressure relief device 303 can effectively disperse the energy of the shock wave. When the shock wave encounters the arc surface, reflection and refraction will occur, and the energy will be dispersed to a larger area, thereby reducing the intensity of the shock wave.

[0029] When working, the operator can watch through the glass plate 103 installed in the assembly groove 102 provided on the outer surface of the box body 101. When the airflow carrying dust passes through the square dust inlet pipe 108 and enters the box body 101, the electric field distributor 201 adjusts the voltage to make the anode plate 205 begin to absorb dust. After the dust on the surface of the anode plate 205 is absorbed for a while, the roller 202 drives the rapping block 203, the toothed rapping rod 204 and the convex cylindrical rapping rod 206 to rap the dust adsorbed on the surface of the anode plate 205 and drop it down. The dust enters the dust cleaning cover 302 provided with a powder inlet groove 304 through the ash hopper 105 and is collected in the powder box 301. If the dust in the powder box 301 suddenly explodes, the shock wave of the explosion can be discharged through the flameless pressure relief device 303 on the dust cleaning cover 302. When the dust in the airflow carrying dust is adsorbed, the clean gas is discharged through the air outlet pipe 107.

[0030] Through the above steps, the dust gas passes through the anode plate 205, the anode plate 205 absorbs the dust in the gas, and then cooperates with the rapping block 203, the toothed rapping rod 204 and the convex cylindrical rapping rod 206 to vibrate the dust adsorbed on the surface of the anode plate 205 and drop it. The dust will not accumulate on the anode plate 205, which solves the problems of low dust removal efficiency, complex structure and high maintenance cost of the dust removal device used in the production of porcelain aluminum plates during the dust removal process.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A dust removal device for producing a porcelain aluminum plate, comprising a box body (101), an assembly groove (102), and a glass plate (103); characterized in that: It also comprises a dust removal device cover (1), an electric dust removal mechanism (2) and a dust cleaning box (3); the electric dust removal mechanism (2) is arranged inside the dust removal device cover (1); the dust cleaning box (3) is arranged below the electric dust removal mechanism (2); a mounting groove (102) is provided on the front end surface of the box body (101); and a glass plate (103) is movably mounted in the mounting groove (102).

2. The dust removal device for producing porcelain aluminum plates according to claim 1 is characterized in that: The dust removal device cover (1) comprises a support column (104) and an ash hopper (105); the bottom of the box body (101) is fixedly connected to the ash hopper (105); and the left and right sides of the ash hopper (105) are fixedly connected to the support column (104).

3. The dust removal device for producing porcelain aluminum plates according to claim 2 is characterized in that: The dust removal device cover (1) comprises a mounting groove (106), an air outlet tube (107) and a square dust inlet pipe (108); the mounting grooves (106) are provided on the left and right sides of the box body (101); the square dust inlet pipe (108) is installed on the left side of the box body (101); and the air outlet tube (107) is installed on the right side of the box body (101).

4. The dust removal device for producing porcelain aluminum plates according to claim 1 is characterized in that: The electric dust removal mechanism (2) comprises an electric field distributor (201) and an anode plate (205); the electric field distributor (201) is arranged at the top of the interior of the box body (101), and the anode plate (205) is arranged below the electric field distributor (201).

5. The dust removal device for producing porcelain aluminum plates according to claim 4 is characterized in that: The electrostatic precipitator mechanism (2) comprises a roller (202), a rapping block (203), a toothed rapping rod (204), a convex cylindrical rapping rod (206) and a connecting rod (207); the top of the anode plate (205) is movably connected to the rapping block (203); the top of the toothed rapping rod (204) is movably connected to the rapping block (203); the rapping block (203) is fixedly connected below the connecting rod (207); the roller (202) is arranged inside the upper connecting rod (207); and the convex cylindrical rapping rod (206) is sheathed around the lower roller (202).

6. The dust removal device for producing porcelain aluminum plates according to claim 5 is characterized in that: The dust cleaning box (3) comprises a powder box (301), a dust cleaning cover (302) and a powder inlet groove (304). The dust cleaning cover (302) is arranged below the ash hopper (105). The powder inlet groove (304) is arranged on the upper surface of the dust cleaning cover (302). The dust cleaning cover (302) is movably connected to the powder box (301).

7. The dust removal device for producing porcelain aluminum plates according to claim 6, characterized in that; The rear end of the upper surface of the dust cleaning cover (302) is fixedly connected to a flameless pressure relief device (303), and the flameless pressure relief device (303) is arranged in an arc shape.