A shell and kernel separation device for spinach kernel
By designing the shell and kernel separation device for jujube kernels, automatic feeding and multiple shell breaks are realized, and the unshelled jujube kernels are treated through screening cycles, the problems of low efficiency and waste in the existing technology are solved, and efficient shell and kernel separation and optimized resource utilization are achieved.
Patent Information
- Application Number
- CN202421250283.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the prior art, the shell and kernel separation efficiency of jujube kernels is low and requires manual cooperation. The unbreaked jujube kernels are treated as waste shells, causing waste.
A shell and kernel separation device for jujube kernel is designed, including at least three sets of shell breakers, vibrating screens and feeding trays arranged side by side. By automatic feeding and discharge, multiple shell breaks are achieved, and the unshelled jujube kernel is re-transported to the storage silo for recirculation of shell breaks.
It greatly improves the feeding efficiency, effectively avoids waste of raw materials, reduces costs and saves manpower.
Smart Images

Figure CN222724801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shell-kernel separation, in particular to a shell-kernel separation device for wild jujube kernels. Background Art
[0002] The seeds of the Chinese date are wrapped in the core of the Chinese date. The core is oval, with a reddish brown purple-brown surface and light concave-convex patterns. The seeds of the Chinese date contain alkaloids, betulinic acid, saponins of the Chinese date seeds, various amino acids and metal elements, which can calm the mind, nourish the liver and calm the heart, strengthen the tendons and bones, help the yang, and restrain sweat. It has a good therapeutic effect on symptoms such as insomnia, palpitations, and spontaneous sweating due to physical weakness.
[0003] Due to the small gap between the jujube pit and the jujube kernel, it is difficult and inefficient to manually remove the kernel. The existing technology uses a shell-kernel separator to break the shell and remove the kernel, but it still requires manual cooperation, including loading, transporting, and discharging. In addition, some small jujube pits remain intact and are treated as waste shells after sorting, causing great waste. Summary of the invention
[0004] In order to solve the above problems, the utility model provides a shell and kernel separation device for wild jujube kernels, which can perform shell breaking at least three times, automatically load and discharge materials, and re-transport unshelled wild jujube kernels to a storage bin through screening for re-circulating shell breaking, thereby avoiding waste, saving costs, and saving manpower.
[0005] The technical solution adopted by the utility model is to provide a shell and kernel separation device for Chinese jujube kernels, including a frame, a shell and kernel separator arranged on the frame, a feeding mechanism and a discharging mechanism, wherein the shell and kernel separators are at least three groups arranged side by side, the shell and kernel separators include a shell breaker, a vibrating screen arranged at the discharging end of the shell breaker, a receiving tray arranged below the vibrating screen, a first receiving hopper arranged below the discharging end below the vibrating screen, and a second receiving hopper arranged below the discharging end of the receiving tray, the vibrating screen and the receiving tray are open on opposite sides and the open ends are inclined downward; the feeding mechanism includes a storage bin, a first elevator arranged on the storage bin, a first dropping hopper arranged below the discharging end of the first elevator, a first feeding pipe arranged at the discharging end of the first dropping hopper, a dividing hopper arranged at the discharging end of the first feeding pipe, and a feeding hopper arranged below the first receiving hopper. The first storage hopper on the side, a second elevator arranged on the first storage hopper, a second drop hopper arranged at the discharge end of the second elevator, a second feeding pipe arranged at the discharge end of the second drop hopper, a second storage hopper arranged on one side of the frame, and a third elevator arranged on the second storage hopper, the lower end of the distribution hopper is provided with two drop openings and are respectively connected with the feed ends of the first two groups of shell breakers, the first receiving hopper discharge ends of the first two groups of shell breakers are connected with the feed ends of the first storage hopper, the second feeding pipe is connected with the feed end of the third group of shell breakers, the first receiving hopper discharge end of the third group of shell breakers is connected with the feed end of the second storage hopper, and the discharge end of the third elevator extends into the storage bin; the discharging mechanism includes a conveyor belt arranged on the other side of the frame, and a third storage hopper arranged at the discharge end of the conveyor belt, and the discharge ends of the second receiving hopper correspond to the conveyor belt.
[0006] It also includes a fourth elevator arranged in the third storage hopper, a material receiving bin, a fifth elevator arranged in the material receiving bin, and a shell kernel sorting machine arranged below the discharge end of the fifth elevator, wherein the discharge end of the fourth elevator extends into the material receiving bin, and the discharge end of the fifth elevator is connected to the feed end of the shell kernel sorting machine.
[0007] The first elevator includes an upright and inclined support frame, rollers rotatably arranged at both ends of the support frame, a conveying belt arranged on the two rollers, a digging bucket arranged on the conveying belt, a mounting frame arranged on the support frame, and a motor arranged on the mounting frame, wherein the motor is transmission-connected to the rollers.
[0008] The digging bucket comprises a rear fixing plate, a front arc plate fixed to one end of the rear fixing plate, and side fixing plates respectively arranged between the rear fixing plate and both sides of the front arc plate. The outer end surface of the rear fixing plate is fixed on the conveying belt.
[0009] The vibrating screen includes a screen, a rear baffle arranged at the rear end of the screen, side baffles arranged on both sides of the screen and a front baffle arranged at the front end of the screen, one end of the side baffle is respectively fixed to the two sides of the rear baffle, one end of the front baffle is respectively fixed to the other end of the side baffle, and the other end is inclined outward and spaced.
[0010] The receiving tray includes a bottom plate, a rear plate arranged at the rear end of the bottom plate, side plates arranged on both sides of the bottom plate and a front plate arranged at the front end of the bottom plate, one end of the side plate is fixed to both sides of the rear plate, one end of the front plate is respectively fixed to the other end of the side plate, and the other end is inclined outward and spaced apart.
[0011] The beneficial effect of the utility model is that it provides a device for separating the shell and kernel of Chinese jujube kernels, which automatically loads the materials through a loading mechanism and automatically screens the materials through a vibrating screen and a receiving tray. The Chinese jujube kernels that have been shelled can be shelled multiple times, and the Chinese jujube kernels that have not been shelled are transported back to the storage bin for cyclic shelling, which greatly improves the loading efficiency and performs screening at the same time, effectively avoids the waste of raw materials, reduces costs, and saves manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the top view structure of the utility model;
[0013] Figure 2 It is a structural schematic diagram of the first hoist of the utility model;
[0014] Figure 3 It is a structural schematic diagram of the vibrating screen and the receiving tray of the utility model;
[0015] In the attached drawings, 1, frame, 2, shell breaker, 3, vibrating screen, 4, receiving tray, 5, first receiving hopper, 6, second receiving hopper, 7, storage bin, 8, first elevator, 9, first drop hopper, 10, first feeding pipe, 11, distribution hopper, 12, first storage hopper, 13, second elevator, 14, second drop hopper, 15, second feeding pipe, 16, second storage hopper, 17, third elevator, 18, Conveyor belt, 19, third storage hopper, 20, fourth elevator, 21, receiving bin, 22, fifth elevator, 23, shell kernel sorting machine, 24, support frame, 25, roller, 26, conveyor belt, 27, digging hopper, 28, mounting frame, 29, motor, 33, screen, 34, rear baffle, 35, side baffle, 36, front baffle, 37, bottom plate, 38, rear plate, 39, side plate, 40, front plate. DETAILED DESCRIPTION
[0016] like Figure 1-3As shown, the utility model provides a shell kernel separation device for Chinese jujube kernels, comprising a frame 1, a shell kernel separator arranged on the frame 1, a feeding mechanism and a discharging mechanism, wherein at least three groups of the shell kernel separators are arranged side by side, and the shell kernel separators include a shell breaker 2, a vibrating screen 3 arranged at the discharging end of the shell breaker 2, a receiving tray 4 arranged below the vibrating screen 3, a first receiving hopper 5 arranged below the discharging end below the vibrating screen 3, and a second receiving hopper 6 arranged below the discharging end of the receiving tray 4, and the vibrating screen 3 and the receiving tray 4 are open on opposite sides and the opening ends are inclined downward;
[0017] The sour jujube kernels enter from the upper end of the shell breaker 2, and are discharged from the lower end of the shell breaker 2 after being shelled, and fall on the vibrating screen 3. The broken shell kernels are small in size and fall directly from the vibrating screen 3 onto the receiving tray 4. Due to the inclined setting of the vibrating screen 3 and the dropping tray 4, the unbroken sour jujube kernels slide from the outlet end of the vibrating screen 3 and fall into the first receiving hopper 5, and the broken shell kernels slide from the outlet of the receiving tray 4 and fall into the second receiving hopper 6.
[0018] The feeding mechanism includes a storage bin 7, a first elevator 8 arranged on the storage bin 7, a first drop hopper 9 arranged below the discharge end of the first elevator 8, a first feeding pipe 10 arranged at the discharge end of the first drop hopper 9, a distribution hopper 11 arranged at the discharge end of the first feeding pipe 10, a first storage hopper 12 arranged below the first receiving hopper 5, a second elevator 13 arranged on the first storage hopper 12, a second drop hopper 14 arranged at the discharge end of the second elevator 13, a second feeding pipe 15 arranged at the discharge end of the second drop hopper 14, and a A second storage hopper 16 is disposed on one side of the frame 1, and a third elevator 17 is disposed on the second storage hopper 16. The lower end of the sub-hopper 11 is provided with two drop openings and are respectively connected to the feed ends of the first two groups of shell breakers 2. The discharge ends of the first receiving hoppers 5 of the first two groups of shell breakers 2 are connected to the feed ends of the first storage hopper 12. The second feeding pipe 15 is connected to the feed end of the third group of shell breakers 2. The discharge end of the first receiving hopper 5 of the third group of shell breakers 2 is connected to the feed end of the second storage hopper 16. The discharge end of the third elevator 17 extends into the storage bin 7.
[0019] During loading, the storage bin 7 is a bin for storing sour jujube kernels. The first hoist 8 lifts the sour jujube kernels in the storage bin 7 and transports them to the first drop hopper 9. The sub-hopper 11 is located lower than the first drop hopper 9. The sour jujube kernels slide from the first drop hopper 9 along the first feeding pipe 10 and fall into the sub-hopper 11. The sub-hopper 11 is located above the shelling machine 2. The sour jujube kernels in the sub-hopper 11 automatically fall into the feeding ports of the first two groups of shelling machines 2 for shelling. After shelling, the material is discharged from the lower end of the shelling machine 2 and falls on the vibrating screen 3. After screening by the vibrating screen 3, the unbroken sour jujube kernels slide from the outlet end of the vibrating screen 3 and fall into the first receiving hopper 5. The broken shell kernels fall on the receiving tray 4 and slide from the outlet of the receiving tray 4 to fall into the second receiving hopper 6. The unbroken sour jujube kernels of the first two groups of shelling machines 2 all fall into the first storage hopper 1 from the first receiving hopper 5. 2, the second elevator 13 lifts the sour jujube kernels in the first storage hopper 12 and transports them to the second drop hopper 14, the sour jujube kernels fall from the second drop hopper 14 along the second feeding pipe 15 into the feeding port of the third group of shelling machines 2, and are crushed again by the third group of shelling machines 2. After being screened by the vibrating screen 3 and the receiving tray 4, the unbroken sour jujube kernels fall from the outlet end of the vibrating screen 3 into the second storage hopper 16, and are then lifted and transported to the storage bin 7 by the third elevator 17 for cyclic crushing. The design of the feeding mechanism can automatically feed and screen, and transport the unbroken sour jujube kernels back to the storage bin 7 for cyclic crushing, which greatly improves the feeding efficiency while screening. The design can automatically break the shells multiple times and cyclically break the shells, effectively avoiding the waste of raw materials, reducing costs and saving manpower.
[0020] The discharging mechanism includes a conveyor belt 18 arranged on the other side of the frame 1 , a third storage hopper 19 arranged at the discharging end of the conveyor belt 18 , and the discharging end of the second receiving hopper 6 corresponds to the conveyor belt 18 .
[0021] The broken shell kernels fall from the second receiving hopper 6 onto the conveyor belt 18 and are transported to the third storage hopper 19 for temporary storage.
[0022] like Figure 1 As shown, it also includes a fourth elevator 20 arranged in the third storage hopper 19, a receiving bin 21, a fifth elevator 22 arranged in the receiving bin 21, and a shell kernel sorter 23 arranged below the discharge end of the fifth elevator 22, the discharge end of the fourth elevator 20 extends into the receiving bin 21, and the discharge end of the fifth elevator 22 is connected to the feed end of the shell kernel sorter 23.
[0023] The shell kernels in the third storage hopper 19 are lifted by the fourth elevator 20 and transported to the receiving bin 21. The receiving bin 21 is used to store the crushed shell kernels. They are then lifted by the fifth elevator 22 from the receiving bin 21 and transported to the shell kernel sorting machine 23 for sorting. The shell kernel sorting machine 23 is existing technology and its specific structure will not be elaborated on again.
[0024] like Figure 2 As shown, the first hoist 8 includes a support frame 24 that is upright and inclined, rollers 25 that are rotatably arranged at both ends of the support frame 24, a conveying belt 26 arranged on the two rollers 25, a digging bucket 27 arranged on the conveying belt 26, a mounting frame 28 arranged on the support frame 24, and a motor 29 arranged on the mounting frame 28, and the motor 29 is transmission-connected to the rollers 25.
[0025] The motor 29 drives the roller 25 to rotate, driving the conveying belt 26 to move in a circumferential direction. The digging bucket 27 moves synchronously with the conveying belt 26, digging up the sour jujube pits in the bin or bucket for lifting and conveying. The conveying is stable and not easy to fall, and the conveying amount is easy to control.
[0026] like Figure 2 As shown, the digging bucket 27 includes a rear fixed plate, a front arc plate fixed to one end of the rear fixed plate, and side fixed plates respectively arranged between the rear fixed plate and the two sides of the front arc plate, and the outer end surface of the rear fixed plate is fixed on the conveyor belt.
[0027] The curved front arc plate can reduce resistance when digging.
[0028] like Figure 3 As shown, the vibrating screen includes a screen 33, a rear baffle 34 arranged at the rear end of the screen 33, side baffles 35 arranged on both sides of the screen 33, and a front baffle 36 arranged at the front end of the screen 33, one end of the side baffle 35 is respectively fixed to the two sides of the rear baffle 34, one end of the front baffle 36 is respectively fixed to the other end of the side baffle 35, and the other end is inclined outward and spaced.
[0029] The rear baffle 34 , the side baffles 35 and the front baffle 36 are used for limiting and guiding, so that the sour jujube pits can slide out along the openings between the front baffles 36 after being screened.
[0030] like Figure 3 As shown, the receiving tray includes a bottom plate 37, a rear plate 38 arranged at the rear end of the bottom plate 37, side plates 39 arranged on both sides of the bottom plate 37, and a front plate 40 arranged at the front end of the bottom plate 37, one end of the side plate 39 is fixed to both sides of the rear plate 38, one end of the front plate 40 is respectively fixed to the other end of the side plate 39, and the other end is inclined outward and spaced apart.
[0031] The shell kernels are limited and guided by the rear plate 38 , the side plates 39 and the front plate 40 , so that the crushed shell kernels can slide out along the openings between the front plates 40 .
Claims
1. A device for separating the shell and kernel of wild jujube kernels, comprising a frame (1), a shell and kernel separator arranged on the frame (1), a feeding mechanism and a discharging mechanism, characterized in that: The shell-kernel separator is provided with at least three groups in parallel, and comprises a shell breaker (2), a vibrating screen (3) arranged at the discharge end of the shell breaker (2), a receiving tray (4) arranged below the vibrating screen (3), a first receiving hopper (5) arranged below the discharge end below the vibrating screen (3), and a second receiving hopper (6) arranged below the discharge end of the receiving tray (4), wherein the vibrating screen (3) and the receiving tray (4) are open on opposite sides and the open ends are inclined downward; the feeding mechanism comprises a storage bin (7), a first elevator (8) arranged on the storage bin (7), a first drop hopper (9) arranged below the discharge end of the first elevator (8), a first feeding pipe (10) arranged at the discharge end of the first drop hopper (9), a dividing hopper (11) arranged at the discharge end of the first feeding pipe (10), a first storage hopper (12) arranged below the first receiving hopper (5), a second elevator (13) arranged on the first storage hopper (12), and a second elevator (13) arranged at the discharge end of the second elevator (13). A second material dropping hopper (14) at the material end, a second material feeding pipe (15) arranged at the material discharge end of the second material dropping hopper (14), a second material storage hopper (16) arranged at one side of the frame (1), and a third elevator (17) arranged on the second material storage hopper (16), the lower end of the material distribution hopper (11) is provided with two material dropping openings and are respectively connected to the material feed ends of the first two groups of shell breakers (2), the material discharge ends of the first material receiving hoppers (5) of the first two groups of shell breakers (2) are both connected to the material feed end of the first storage hopper (12), the first material distribution hopper (11) is provided with two material dropping openings and are respectively connected to the material feed ends of the first two groups of shell breakers (2), the first material receiving hoppers (5) of the first two groups of shell breakers (2) are connected to the material feed end of the first storage hopper (12), and the first material distribution hopper (11) is provided with two material dropping openings and is respectively connected to the material feed ends of the first storage hopper (12). The second feeding pipe (15) is connected to the feeding end of the third shell breaker (2); the discharging end of the first receiving hopper (5) of the third shell breaker (2) is connected to the feeding end of the second storage hopper (16); the discharging end of the third elevator (17) extends into the storage bin (7); the discharging mechanism comprises a conveyor belt (18) arranged on the other side of the frame (1), a third storage hopper (19) arranged at the discharging end of the conveyor belt (18), and the discharging end of the second receiving hopper (6) corresponds to the conveyor belt (18).
2. The device for separating the shell and kernel of wild jujube seeds according to claim 1, characterized in that: The invention also comprises a fourth elevator (20) arranged in the third storage hopper (19), a material receiving bin (21), a fifth elevator (22) arranged in the material receiving bin (21), and a shell kernel sorting machine (23) arranged below the discharge end of the fifth elevator (22), wherein the discharge end of the fourth elevator (20) extends into the material receiving bin (21), and the discharge end of the fifth elevator (22) is connected to the feed end of the shell kernel sorting machine (23).
3. The device for separating the shell and kernel of wild jujube seeds according to claim 1, characterized in that: The first elevator (8) comprises a support frame (24) arranged upright and inclined, rollers (25) rotatably arranged at both ends of the support frame (24), a conveying belt (26) arranged on the two rollers (25), a digging bucket (27) arranged on the conveying belt (26), a mounting frame (28) arranged on the support frame (24), and a motor (29) arranged on the mounting frame (28), wherein the motor (29) is drivingly connected to the rollers (25).
4. The device for separating the shell and kernel of wild jujube seeds according to claim 3, characterized in that: The digging bucket comprises a rear fixing plate, a front arc plate fixed to one end of the rear fixing plate, and side fixing plates respectively arranged between the rear fixing plate and both sides of the front arc plate. The outer end surface of the rear fixing plate is fixed on the conveying belt.
5. The device for separating the shell and kernel of wild jujube seeds according to claim 1, characterized in that: The vibrating screen comprises a screen (33), a rear baffle (34) arranged at the rear end of the screen (33), side baffles (35) arranged at both sides of the screen (33), and a front baffle (36) arranged at the front end of the screen (33), one end of the side baffle (35) is respectively fixed to both sides of the rear baffle (34), one end of the front baffle (36) is respectively fixed to the other end of the side baffle (35), and the other end is inclined outward and spaced.
6. The device for separating the shell and kernel of wild jujube seeds according to claim 1, characterized in that: The receiving tray comprises a bottom plate (37), a rear plate (38) arranged at the rear end of the bottom plate (37), side plates (39) arranged at both sides of the bottom plate (37), and a front plate (40) arranged at the front end of the bottom plate (37), one end of the side plate (39) is fixed to both sides of the rear plate (38), one end of the front plate (40) is respectively fixed to the other end of the side plate (39), and the other end is inclined outward and spaced apart.