New simple debris removal device for coal conveying system

By designing a new simple debris removal device for coal transportation system including separation triangles, screening V-shaped plates, debris removal V-shaped plates, collection grooves and debris removal hooks, the problem of difficulty in removing small stones and light debris in belt conveyors in the prior art is solved, and efficient debris removal effect is achieved, ensuring the normal operation of the coal transportation system.

CN222724856UActive Publication Date: 2025-04-08SHANDONG ENERGY GROUP LINGTAI THERMAL POWER GENERATION CO LTD
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Patent Information

Application Number
CN202421428789.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-08
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

It is difficult to effectively remove small stones and light debris from belt conveyors in the existing coal transportation system, resulting in belt scratches, roller jams and blockage of coal pipes.

Method used

A new simple debris removal device for coal transportation system is designed, including separation triangles, screening V-shaped plates, debris removal V-shaped plates, collection grooves and debris removal hooks. Through the synergy of these components, efficient removal of small stones and light debris is achieved.

Benefits of technology

Without increasing the maintenance space of the coal transportation system, efficient removal of small and medium-sized stones of the belt conveyor is achieved to prevent belt scratches and ensure that light debris will not cause the roller to jam and the coal-falling pipe to be blocked, ensuring normal transmission.

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Abstract

The utility model relates to the field of coal conveying systems, and discloses a novel simple debris removal device for coal conveying systems, including a support column, a connecting side plate fixedly connected to the top of the support column, a support plate fixedly connected to the inner side of the connecting side plate, a separation triangle fixedly connected to the bottom of the support plate, a screening V-shaped plate fixedly connected to the bottom of the support plate, a debris removal V-shaped plate fixedly connected to the right side of the screening V-shaped plate, a through opening provided at the bottom of the screening V-shaped plate and the bottom of the debris removal V-shaped plate, a screening port provided at the bottom of the screening V-shaped plate, and a rotating circular groove provided on the inner wall of the side of the screening port. In the utility model, by setting a separation triangle and a screening V-shaped plate, small stones are screened out through a screening door, and the small stones are discharged along the inclined surface of the debris removal V-shaped plate, thereby achieving the maximum efficiency of removing small stones in the belt conveyor and preventing the belt from being scratched without increasing the inspection and maintenance space of the coal conveying system.
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Description

Technical Field

[0001] The utility model relates to the field of impurity removal of coal conveying systems, in particular to a novel simple impurity removal device for coal conveying systems. Background Art

[0002] The coal used in thermal power units is affected by market factors, and there is great uncertainty in the source and transportation. Regardless of whether the coal is transported into the factory by rail, water or road, there is adulteration. The debris includes woven bags, steel wire ropes, cotton ropes, stones, etc. These debris will not only affect the combustion efficiency, but also cause the belt conveyor to malfunction when it is transported by belt conveyor after entering the factory.

[0003] In order to remove impurities from the burning coal, a new type of simple impurity removal device for the coal conveying system is needed.

[0004] However, the current conventional impurity removal system can usually remove some large stones or other debris, but there are still some smaller stones and debris in the coal, which can easily cause belt scratches, roller jams, coal drop pipe blockages and other phenomena affecting normal operation during the belt conveyor transportation process. If you want to finely screen and select the coal, you need to use more sophisticated screening instruments, which increases the steps and procedures of the coal transportation system and is more expensive. Therefore, it is necessary to use a new type of simple impurity removal device for the coal transportation system as a supplement to the conventional impurity remover to remove the impurities in the belt conveyor. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a novel simple debris removal device for a coal conveying system, aiming to improve the problem that smaller stones and debris are difficult to remove on the belt conveyor in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of simple debris removal device for a coal conveying system, comprising a support column, a connecting side plate is fixedly connected to the top of the support column, a support plate is fixedly connected to the inner side of the connecting side plate, a separation triangle is fixedly connected to the bottom end of the support plate, a screening V-shaped plate is fixedly connected to the bottom end of the support plate, a debris removal V-shaped plate is fixedly connected to the right side of the screening V-shaped plate, through openings are provided at the bottom ends of the screening V-shaped plate and the bottom ends of the debris removal V-shaped plate, a screening port is provided at the bottom end of the screening V-shaped plate, a rotating circular groove is provided on the inner wall of the side of the screening port, a damping assembly is fixedly connected to the inside of the rotating circular groove, and a screening door is fixedly connected to the outer periphery of the damping assembly.

[0007] As a further description of the above technical solution:

[0008] A collecting groove is provided at the top of the support plate, a passing groove is provided on the left side of the collecting groove, a motor bracket is fixedly connected to the left side of the connecting side plate, a rotating motor is fixedly connected inside the motor bracket, rotating brackets are fixedly connected to the front and rear sides of the support plate, a rotating shaft is rotatably connected inside the rotating bracket, and a debris removal hook is fixedly connected to the outer periphery of the rotating shaft.

[0009] As a further description of the above technical solution:

[0010] The separation triangle is located on the left side of the screening V-shaped plate. The separation triangle is an isosceles triangle. The top angle of the separation triangle faces left and is parallel to the moving direction of the transmission belt.

[0011] As a further description of the above technical solution:

[0012] The screening V-shaped plate is in a V-shape that is wider on the left and narrower on the right, and the impurity removal V-shaped plate is in a V-shape that is wider on the right and narrower on the left. The top of the impurity removal V-shaped plate is fixedly connected to the bottom of the support plate.

[0013] As a further description of the above technical solution:

[0014] The area of ​​the right side surface of the separation triangle is larger than the area of ​​the through opening.

[0015] As a further description of the above technical solution:

[0016] The damping assembly includes a scroll spring, the outer end of which is fixedly connected to the inner wall of the side of the rotating circular groove, the inner end of which is fixedly connected to the outer periphery of the rotating column, the outer periphery of the rotating column is rotatably connected to the inside of the rotating circular groove, and the outer periphery of the rotating column is fixedly connected to a screening door.

[0017] As a further description of the above technical solution:

[0018] One end of the front side of the rotating shaft is fixedly connected to the output shaft at the back side of the rotating motor.

[0019] As a further description of the above technical solution:

[0020] The position of the debris removal hook is opposite to the position of the passing slot.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by setting a separation triangle and a screening V-shaped plate, small stones are screened out through a screening door, and the small stones are discharged along the inclined surface of the impurity removal V-shaped plate, thereby achieving the maximum efficiency of removing small stones in the belt conveyor without increasing the inspection and maintenance space of the coal conveying system, and preventing the belt from being scratched.

[0023] 2. In the utility model, by setting a collecting trough and a debris removal hook, the rotating motor is turned on to make the debris removal hook hook up and remove the light debris inside the burning coal, thereby ensuring that the light debris will not cause the drum to get stuck or the coal drop pipe to get blocked, thereby ensuring normal transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is an overall front view of a new simple debris removal device for a coal conveying system proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the top surface of the collecting tank of the new simple debris removal device of the coal conveying system proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the left side of the separation triangle of the new simple debris removal device for the coal conveying system proposed by the utility model;

[0027] Figure 4 It is a partial schematic diagram of the front section of the screening V-shaped plate of the new simple debris removal device of the coal conveying system proposed by the utility model.

[0028] Legend:

[0029] 1. Support column; 2. Connecting side plate; 3. Support plate; 4. Separation triangle; 5. Screening V-shaped plate; 6. De-impurity V-shaped plate; 7. Passing port; 8. Screening port; 9. Rotating circular groove; 10. Volute spring; 11. Rotating column; 12. Screening door; 13. Collecting trough; 14. Passing slot; 15. Motor bracket; 16. Rotating motor; 17. Rotating bracket; 18. Rotating shaft; 19. De-impurity hook. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 and Figure 3The utility model provides an embodiment: a novel simple debris removal device for a coal conveying system, comprising a support column 1 for fixed support, four groups of support columns 1 are symmetrically arranged, a belt conveyor is arranged between the support columns 1, the top of the support column 1 is fixedly connected with a connecting side plate 2 for connecting and fixing, two groups of connecting side plates 2 are arranged, and two groups of left and right symmetrical groups of support columns 1 are fixedly connected, and the inner side of the connecting side plate 2 is fixedly connected with a support plate 3 for fixed support, the bottom end of the support plate 3 is fixedly connected with a separation triangle 4, the bottom end of the support plate 3 is fixedly connected with a screening V-shaped plate 5, the separation triangle 4 is located on the left side of the screening V-shaped plate 5, the separation triangle 4 is an isosceles triangle, the top angle of the separation triangle 4 faces left and is parallel to the moving direction of the transmission belt, and the bottom end of the separation triangle 4 is parallel to the belt conveyor The belts at the top are in contact with each other, and the separation triangle 4 separates the coal transported on the belt conveyor to both sides along the inclined surface. A cleaning V-shaped plate 6 is fixedly connected to the right side of the screening V-shaped plate 5. The screening V-shaped plate 5 has a V-shape that is wider on the left and narrower on the right. When the coal contacts the left inclined surface of the screening V-shaped plate 5, it will move along the inclined surface toward the center of the screening V-shaped plate 5. When the impurities contact the inclined surface on the left side of the impurity removing V-shaped plate 6, it will move along the inclined surface toward both sides of the impurity removing V-shaped plate 6. The top of the impurity removing V-shaped plate 6 is fixedly connected to the bottom of the support plate 3. The bottom ends of the screening V-shaped plate 5 and the cleaning V-shaped plate 6 are provided with through openings 7 for convenient passage of coal. The area of ​​the right side of the separation triangle 4 is larger than the area of ​​the through opening 7, so that the coal and impurities passing through the separation triangle 4 will not directly enter the through opening 7.

[0032] Reference Figure 3-Figure 4 The bottom of the screening V-shaped plate 5 is provided with a screening port 8 for separating small stones and coal. The screening port 8 is set small, and larger coal blocks cannot pass through the screening port 8. The inner wall of the side of the screening port 8 is provided with a rotating circular groove 9. The rotating circular groove 9 is provided with two groups, which are symmetrically arranged on the front and rear sides of the screening port 8. A damping component for preventing lighter objects from passing through is fixedly connected inside the rotating circular groove 9. The damping component includes a volute spring 10. The outer end of the volute spring 10 is fixedly connected to the inner wall of the side of the rotating circular groove 9, and the inner end of the volute spring 10 is fixedly connected At the periphery of the rotating column 11, when the rotating column 11 is not subjected to force, the spiral spring 10 will drive the rotating column 11 to rotate clockwise, and the outer periphery of the rotating column 11 is rotatably connected to the inside of the rotating circular groove 9, and a screening door 12 is fixedly connected to the outer periphery of the damping assembly. The screening door 12 is fixedly connected to the outer periphery of the rotating column 11, and the left side of the screening door 12 is set as an inclined surface, which is flush with the inclined surface on the left side of the screening V-shaped plate 5. Under the support of the damping assembly, the screening door 12 will not be pushed open by the lighter coal blocks, but will be pushed open by the heavier small stones, allowing them to pass.

[0033] Reference Figure 1-Figure 2A collecting groove 13 is provided at the top of the support plate 3. The collecting groove 13 can collect light debris, such as small woven bag fragments or cotton ropes, etc. A through groove 14 is provided on the left side of the collecting groove 13. Four groups of through grooves 14 are arranged, which are linearly and evenly distributed on the left side of the collecting groove 13. A motor bracket 15 is fixedly connected to the left side of the connecting side plate 2 to play a fixed supporting role. A rotating motor 16 for providing rotating power is fixedly connected inside the motor bracket 15. A rotating bracket 17 for fixed supporting role is fixedly connected to the front and rear sides of the support plate 3. The rotating bracket 17 rotates inside. A rotating shaft 18 is connected, and one end of the front side of the rotating shaft 18 is fixedly connected to the output shaft at the back side of the rotating motor 16. When the rotating motor 16 is turned on, the rotating motor 16 drives the rotating shaft 18 to rotate. A de-mudifier hook 19 is fixedly connected to the outer periphery of the rotating shaft 18. Four groups of de-mudifier hooks 19 are arranged, which are linearly and evenly distributed on the outer periphery of the rotating shaft 18. The position of each group of de-mudifier hooks 19 is opposite to the position of a group of passing grooves 14, so as to facilitate the de-mudifier hooks 19 to pass through the collecting groove 13. Four de-mudifier hooks 19 are arranged in each group, and the four de-mudifier hooks 19 are evenly distributed in a ring shape on the outer periphery of the rotating shaft 18.

[0034] Working principle: When you want to easily remove smaller stones on the belt conveyor, turn on the belt conveyor, and the top belt of the belt conveyor will transport the coal to the right. When the coal passes through the separation triangle 4, it is separated to both sides by the separation triangle 4 and then continues to be transported. When it is transported to the screening V-shaped plate 5, the larger pieces of coal will move to the center along the inclined surface of the screening V-shaped plate 5 and be transmitted through the through port 7. The smaller coal and small stones will slide along the inclined surface of the screening V-shaped plate 5. When they hit the screening door 12, the small stones with larger density and heavier mass will push the screening door 12 open and enter the screening port 8. The coal blocks with smaller density and lighter mass will not be able to push the screening door 12 open under the action of the force of the damping component, so that they can only move along the inclined surface to the center of the screening V-shaped plate 5, pass through the through port 7, and the small stones entering the screening port 8 will continue to move to the right and touch the impurity removal V-shaped plate 6. Under the squeezing of the left inclined surface of the impurity removal V-shaped plate 6, they will move to both sides and leave the belt conveyor, thereby removing the small stones. When light debris on the belt conveyor is to be removed, the rotating motor 16 is turned on, and the output shaft of the rotating motor 16 drives the rotating shaft 18 to rotate, and the rotating shaft 18 drives the debris removal hook 19 to rotate. When the debris removal hook 19 rotates to the bottom, it will hook up debris such as woven bag fragments or cotton ropes in the coal. When the debris removal hook 19 rotates to the top, the debris falls under the action of gravity and enters the inside of the collecting tank 13, thereby removing the light debris.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel simple debris removal device for a coal conveying system, comprising a support column (1), characterized in that: The top of the support column (1) is fixedly connected to a connecting side plate (2), the inner side of the connecting side plate (2) is fixedly connected to a supporting plate (3), the bottom end of the supporting plate (3) is fixedly connected to a separating triangle (4), the bottom end of the supporting plate (3) is fixedly connected to a screening V-shaped plate (5), the right side of the screening V-shaped plate (5) is fixedly connected to a cleaning V-shaped plate (6), the bottom ends of the screening V-shaped plate (5) and the cleaning V-shaped plate (6) are provided with a through opening (7), the bottom end of the screening V-shaped plate (5) is provided with a screening opening (8), the inner wall of the side of the screening opening (8) is provided with a rotating circular groove (9), the inside of the rotating circular groove (9) is fixedly connected to a damping component, and the outer periphery of the damping component is fixedly connected to a screening door (12).

2. The novel simple impurity removal device for coal transportation system according to claim 1 is characterized by: The top of the support plate (3) is provided with a collecting groove (13), the left side of the collecting groove (13) is provided with a passing groove (14), the left side of the connecting side plate (2) is fixedly connected with a motor bracket (15), the motor bracket (15) is fixedly connected with a rotating motor (16) inside, the front and rear sides of the support plate (3) are fixedly connected with a rotating bracket (17), the rotating bracket (17) is rotatably connected with a rotating shaft (18) inside, and the outer periphery of the rotating shaft (18) is fixedly connected with a debris removal hook (19).

3. The novel simple impurity removal device for coal conveying system according to claim 1 is characterized by: The separation triangle (4) is located on the left side of the screening V-shaped plate (5). The separation triangle (4) is an isosceles triangle. The top angle of the separation triangle (4) faces left and is parallel to the moving direction of the transmission belt.

4. The novel simple impurity removal device for coal conveying system according to claim 1 is characterized in that: The screening V-shaped plate (5) is in a V-shape that is wider on the left and narrower on the right, and the impurity removal V-shaped plate (6) is in a V-shape that is wider on the right and narrower on the left. The top of the impurity removal V-shaped plate (6) is fixedly connected to the bottom of the support plate (3).

5. The novel simple impurity removal device for coal conveying system according to claim 1 is characterized by: The area of ​​the right side surface of the separation triangle (4) is larger than the area of ​​the through opening (7).

6. The novel simple impurity removal device for coal conveying system according to claim 1 is characterized by: The damping assembly comprises a scroll spring (10), the outer end of the scroll spring (10) is fixedly connected to the inner wall of the side of the rotating circular groove (9), the inner end of the scroll spring (10) is fixedly connected to the outer periphery of the rotating column (11), the outer periphery of the rotating column (11) is rotatably connected to the inside of the rotating circular groove (9), and the outer periphery of the rotating column (11) is fixedly connected to a screening door (12).

7. The novel simple impurity removal device for coal transportation system according to claim 2 is characterized by: One end of the front side of the rotating shaft (18) is fixedly connected to the output shaft at the back side of the rotating motor (16).

8. The novel simple impurity removal device for coal transportation system according to claim 2 is characterized by: The position of the impurity removal hook (19) is opposite to the position of the passing slot (14).

Citation Information

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