A sorting device
By designing a sorting device connected to the machine tool, using the multi-station material tray main body and counting sensor, the problem of existing material trays not being able to identify and control the processing order of parts is solved, and unmanned fully automatic production is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420876856.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing material tray cannot identify and control the processing order of parts, resulting in inefficient production efficiency and increased labor costs.
A sorting device is designed, including a processing machine tool body, a conveyor belt, a counting sensor and a multi-station material tray body. By connecting with the machine tool, the unmanned fully automatic production mode is realized according to the workpiece process route and processing beat.
It realizes the rapid identification and control of the order of processing parts, reduces labor costs, improves production efficiency and economic costs, and reduces the scrap volume of parts.
Smart Images
Figure CN222724897U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing equipment, in particular to a sorting device. Background Art
[0002] During the machining process of machine tool parts, the material tray is a device used to receive materials, which collects and stores the processed parts to facilitate the next processing step.
[0003] Ordinary trays can only be used to receive materials. All processed parts are mixed into one large tray. The order of processing cannot be identified. The inspection order and inspection frequency of processed parts are uncontrollable. Labor costs need to be increased. It is impossible to quickly identify the order of processing of all parts, which reduces production efficiency. In view of the shortcomings of the prior art, the utility model provides a sorting device to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a sorting device, which forms a unified whole by being connected to a machine tool. It is compatible with different workpieces according to the workpiece processing route and processing rhythm, and can effectively perform repeated processing to realize an unmanned fully automatic production mode. Compared with the original production by separate automated equipment, which requires manual counting, regular sampling or full inspection, this saves time, and can identify the processing order of parts in batches, select good products in a timely and rapid manner, reduce the amount of scrap, improve work efficiency and economic costs, and save labor costs at the same time.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a sorting device, including a processing machine tool body and a material tray bracket arranged on the side of the processing machine tool body, the processing machine tool body is provided with a conveyor belt, the processing machine tool body is provided with a counting sensor, and the counting sensor is located at the end of the conveyor belt;
[0006] The tray support is movably connected with a tray body, and the tray support is provided with an induction switch for controlling the resetting of the tray body.
[0007] Preferably, a driving motor for driving the material tray body to rotate is fixedly connected to the material tray bracket, and an output end of the driving motor is connected to the bottom of the material tray body.
[0008] Preferably, an alarm light is provided on the tray bracket.
[0009] Preferably, a count reset button is provided on the tray support.
[0010] Preferably, a universal wheel is provided at the bottom of the tray bracket.
[0011] The utility model discloses a sorting device, which has the following beneficial effects:
[0012] The sorting device forms a unified whole by connecting with the machine tool. It is compatible with different workpieces according to the workpiece processing route and processing rhythm, and can effectively perform repeated processing to realize unmanned fully automatic production mode. Compared with the original single automated equipment production, which requires manual counting, regular sampling or full inspection, it saves time, and can identify the processing order of parts in batches, select good products in time and quickly, reduce scrap, improve work efficiency and economic costs, and save labor costs at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 This is the front view of the utility model;
[0015] Figure 2 It is a top view of the utility model;
[0016] Figure 3 It is a top view of the material tray main body of the utility model.
[0017] In the figure: 1. Processing machine tool body; 2. Conveyor belt; 3. Counting sensor; 4. Tray bracket; 401. Drive motor; 402. Universal wheel; 403. Alarm light; 404. Count reset button; 5. Tray body; 6. Induction switch. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] The embodiment of the present application provides a sorting device to solve the problem that ordinary material trays can only be used to receive materials, all processed parts are mixed into one large material tray, the order of processing cannot be identified, and the inspection order and inspection frequency of processed parts are uncontrollable. It requires increased labor costs. It is impossible to quickly identify the order of processing of all parts, which reduces production efficiency.
[0020] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] The utility model embodiment discloses a sorting device according to the attached Figure 1-3 As shown, it includes a processing machine tool body 1 and a material tray support 4 arranged on the side of the processing machine tool body 1, a conveyor belt 2 is arranged on the processing machine tool body 1, and a counting sensor 3 is arranged on the processing machine tool body 1, and the counting sensor 3 is located at the end of the conveyor belt 2;
[0022] A material tray body 5 is movably connected to the material tray bracket 4 , and an induction switch 6 for controlling the resetting of the material tray body 5 is provided on the material tray bracket 4 .
[0023] Specifically, a driving motor 401 for driving the material tray body 5 to rotate is fixedly connected to the material tray bracket 4, and the output end of the driving motor 401 is connected to the bottom of the material tray body 5. The driving motor 401 arranged on the material tray bracket 4 facilitates the control of the rotation of the material tray body 5, making the rotation adjustment of the material tray body 5 convenient.
[0024] Furthermore, an alarm light 403 is provided on the tray bracket 4. The alarm light 403 is convenient for providing a flashing light reminder after the tray body 5 is full of material, thereby facilitating on-site personnel to take out the material.
[0025] Furthermore, a count reset button 404 is provided on the tray support 4, and the count reset button 404 is provided to facilitate the count reset of the count sensor 3, so that the device can be re-circulated.
[0026] Furthermore, a universal wheel 402 is provided at the bottom of the material tray bracket 4, and the universal wheel 402 is provided to facilitate the movement and replacement of the material tray bracket 4.
[0027] After the sorting device is turned on, the material tray body 5 is reset to the initial position through the induction switch 6. At this time, the No. 1 receiving port of the material tray body 5 is aligned with the receiving tool on the processing machine tool body 1.
[0028] After the parts are processed on the processing machine body 1, they are fed into the conveyor belt 2 by the discharging machine on the processing machine body 1. The processed parts fall into the No. 1 processed station of the tray body 5 through the conveyor belt 2. All parts are counted by the annular counting sensor 3, and the counting sensor 3 identifies the number of parts. The parts to be inspected are extracted according to the sampling frequency. The tray body 5 rotates, and the parts to be inspected fall into the special inspection station of the No. 1 station of the tray body 5. After the parts at the No. 1 station are full, the tray body 5 automatically rotates to the No. 2 station, and the cycle is repeated until all the stations of the tray body 5 are full. During this period, the inspectors can inspect the parts of the stations to be inspected in order to determine whether the parts at the stations are qualified and released. If all the stations of the tray body 5 are full of materials, the alarm light 403 will sound an alarm. After manually opening the cover to take out the materials on the tray body 5, the count reset button 404 is pressed at the same time. At this time, the count sensor 3 counts and the cycle is restarted.
[0029] In summary, the sorting device adopts a multi-station sorting of the tray body 5, each tray body 5 station has a waiting area, and a counting sensor 3 is set at the terminal of the conveyor belt 2. The frequency of random inspection is adjusted according to demand, so it is convenient to quickly identify the processing status of all parts and improve production efficiency.
[0030] The sorting device forms a unified whole by connecting with the machine tool. According to the workpiece processing route and processing rhythm, it is compatible with different workpieces, effectively performs repeated processing, and realizes unmanned fully automatic production mode. Compared with the original single automated equipment production, which requires manual counting, regular sampling or full inspection, it saves time, and can identify the processing order of parts in batches, select good products in time and quickly, reduce scrap, improve work efficiency and economic costs, and save labor costs.
[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A sorting device, comprising a processing machine tool body (1) and a material tray support (4) arranged on the side of the processing machine tool body (1), wherein a conveyor belt (2) is arranged on the processing machine tool body (1), characterized in that: The processing machine tool body (1) is provided with a counting sensor (3), and the counting sensor (3) is located at the end of the conveyor belt (2); The tray support (4) is movably connected to a tray body (5), and the tray support (4) is provided with an induction switch (6) for controlling the resetting of the tray body (5).
2. A sorting device according to claim 1, characterized in that: A driving motor (401) for driving the material tray body (5) to rotate is fixedly connected to the material tray bracket (4), and an output end of the driving motor (401) is connected to the bottom of the material tray body (5).
3. A sorting device according to claim 2, characterized in that: The material tray support (4) is provided with an alarm light (403).
4. A sorting device according to claim 3, characterized in that: The material tray support (4) is provided with a count reset button (404).
5. A sorting device according to claim 3, characterized in that: The bottom of the material tray support (4) is provided with a universal wheel (402).