A dust removal device for masterbatch
By designing a dust removal device for color masterbatches, using structures such as electric push rods, limiting components and stirring components, the problems of cumbersome operation and low reliability of handwheel locking screws in the prior art are solved, and rapid fixing and separation are achieved, and operating experience and cleaning efficiency are improved.
Patent Information
- Application Number
- CN202420931658.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the existing masterbatch dust removal device, the handwheel locking screws need a certain time to lock. Frequent operation reduces the user's operating experience, and there is a possibility of loosening or failure, resulting in low reliability.
A dust removal device including a cleaning box, an electric push rod, a limiting assembly, a cleaner, agitator, and agitating assembly are designed. Through the coordination of the slot, sliding seat, sliding block and pushing spring, rapid fixing and separation are achieved, reducing operating time and improving reliability.
With a fast fixing and separation design, the operating time is shortened, the user experience is improved, and the possibility of loosening and failure is reduced, significantly improving the reliability of the device. At the same time, the use of the stirring assembly allows the masterbatch to contact the bubbles evenly, making the cleaning effect more thorough and the efficiency higher.
Smart Images

Figure CN222724971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch production, in particular to a dust removal device for masterbatch. Background Art
[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of colorant specially used for polymer materials, also known as pigment preparation. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate made by uniformly loading an extraordinary amount of pigment into the resin.
[0003] After searching, the existing Chinese patent announcement number is: CN220611546U, a masterbatch dust removal device, including a cleaning box for containing cleaning liquid, a cleaning basket that can be lifted and arranged on the cleaning box for placing masterbatch, two lifting components arranged on the cleaning box and respectively located on both sides of the cleaning basket for synchronously driving the cleaning basket to lift and lower on the cleaning box, a connecting component arranged between the lifting component and the cleaning basket for detachably connecting the cleaning basket and the lifting component, a cleaning component arranged at the bottom of the cleaning box for blowing gas into the cleaning liquid to blow out bubbles to clean the masterbatch in the cleaning basket after the lifting component drives the cleaning basket to descend and sink into the cleaning liquid, and at least one flushing component arranged on the cleaning box for flushing the masterbatch in the cleaning basket when the lifting component drives the cleaning basket to reset after the cleaning component cleans the masterbatch.
[0004] In the specific implementation of the above patent, gas is filled into the cleaning liquid in the cleaning box body through a fan, so that the cleaning liquid forms bubbles, and a large number of bubbles burst to form impact force in a small environment to form kinetic energy. The bubbles can clean the dust and impurities attached to the masterbatch, greatly improving the cleaning effect of the masterbatch; and a one-way valve air nozzle is set to prevent the cleaning liquid from flowing into the hollow plate, ensuring the normal operation of the device. In this patent, the dust and impurities attached to the masterbatch can be cleaned by combining bubbles with water, greatly improving the cleaning effect of the masterbatch. However, in this patent, the cleaning basket is limited to the lifting component by the handwheel locking screw to prevent the cleaning basket from shaking due to buoyancy when entering the cleaning liquid. When the handwheel locking screw is locked, it is manually twisted, which takes a certain amount of time. Frequent operation will reduce the user's operating experience, and after long-term use, there is a certain possibility of loosening or failure, and the reliability is low. Therefore, a dust removal device for masterbatch is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a dust removal device for masterbatch, aiming to improve the problems in the prior art that it takes a certain amount of time to lock the handwheel locking screw, frequent operation reduces the user's operating experience, there is a certain possibility of loosening or failure, and the reliability is low.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The cleaning rack is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods.
[0008] As a further description of the above technical solution:
[0009] The limiting assembly includes a limiting seat and a limiting column, one end of the limiting seat is fixedly connected to the inside of the cleaning box, the top and bottom sides of the limiting column are fixedly connected to the inside of the limiting seat, and the inside of the placement rack is slidably connected to the outside of the limiting column;
[0010] As a further description of the above technical solution:
[0011] The stirring assembly includes a placement groove, a motor, three stirring rods and three driving gears, wherein the placement groove is arranged inside the cleaning frame, the motor is installed inside the placement groove, the outer sides of the three stirring rods are rotatably connected to the inside of the cleaning frame, and the left sides of the three driving gears are respectively fixedly connected to the right ends of the three stirring rods;
[0012] As a further description of the above technical solution:
[0013] The left side of one of the stirring rods is fixedly connected to the driving end of the motor, and the outer sides of the three driving gears are rotatably connected to the right inner side of the cleaning frame;
[0014] As a further description of the above technical solution:
[0015] The left and right sides of the top of the cleaning frame are fixedly connected with handles, and the four corners of the bottom of the cleaning box are fixedly connected with supporting legs;
[0016] As a further description of the above technical solution:
[0017] A drainage pipe is fixedly connected to the front side of the bottom end of the cleaning box, and a control panel is fixedly connected to the front side of the cleaning box;
[0018] As a further description of the above technical solution:
[0019] The outer side of the placement rack is slidably connected to the inside of the cleaning box, and the outer sides of the two clamping columns are slidably connected to the inside of the two clamping slots respectively;
[0020] As a further description of the above technical solution:
[0021] The adjacent ends of the two push springs are respectively fixedly connected to the distant ends of the two sliding blocks, and the outer sides of the two pull rods are respectively rotatably connected to the insides of the two fixing seats.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the card slot, the sliding seat, the sliding block card column and other structures are coordinated to achieve the rapid separation and engagement of the card column and the card slot, thereby shortening the fixing and separation time, avoiding frequent operations that reduce the user experience, and also reducing the possibility of looseness and failure, thereby improving reliability.
[0024] 2. In the utility model, by cooperating with structures such as the placement tank, the motor, the stirring rod and the driving gear, the masterbatch in the cleaning frame can be stirred by the stirring device while the masterbatch is being cleaned by the cleaner, so that the masterbatch can be evenly contacted with the bubbles, making the cleaning of the masterbatch more thorough and improving the cleaning effect and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a dust removal device for masterbatch proposed by the utility model;
[0026] Figure 2 This is a schematic structural diagram of a support leg of a dust removal device for masterbatch proposed by the utility model;
[0027] Figure 3 This is a schematic structural diagram of a cleaner for a dust removal device for masterbatch proposed by the utility model;
[0028] Figure 4 for Figure 1 The enlarged view of point A in the middle;
[0029] Figure 5 This is a schematic diagram of the structure of a sliding block of a dust removal device for masterbatch proposed by the utility model;
[0030] Figure 6 The utility model is a schematic structural diagram of a stirring rod of a dust removal device for masterbatch.
[0031] Legend:
[0032] 1. Cleaning box; 2. Electric push rod; 3. Placement rack; 4. Limit seat; 5. Limit column; 6. Cleaner; 7. Cleaning frame; 8. Slot; 9. Sliding seat; 10. Sliding block; 11. Column; 12. Push spring; 13. Fixed seat 1; 14. Pull rod 1; 15. Pull rod 2; 16. Fixed seat 2; 17. Placement slot; 18. Motor; 19. Stirring rod; 20. Driving gear; 21. Handle; 22. Support leg; 23. Drain pipe; 24. Control panel. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] In the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0036] Reference Figure 1-Figure 3 , the utility model provides an embodiment: a dust removal device for masterbatch, including a cleaning box 1, the cleaning box 1 is designed to cooperate with a cleaner 6 to clean the masterbatch in the cleaning frame 7, and the bottom end of the cleaning box 1 has clean water for cleaning the masterbatch. Electric push rods 2 are installed on both the front and rear sides of the cleaning box 1. The electric push rods 2 are designed to facilitate the lifting of the placement rack 3. The bottom ends of the two electric push rods 2 are fixedly connected with the placement rack 3. The placement rack 3 is designed to facilitate the placement of the cleaning frame 7. Two limit assemblies are installed on the left and right sides of the cleaning box 1. The cleaning box 1 is fixedly connected with a cleaner 6. The cleaner 6 is designed to spray air through a nozzle to cooperate with the water at the bottom end of the cleaning box 1 to clean the masterbatch in the cleaning frame 7. The placement rack 3 is slidably connected with the cleaning frame 7. The cleaning frame 7 is designed to facilitate the placement of the masterbatch that needs to be cleaned. The tops of the left and right sides of the cleaning frame 7 are provided with card slots 8. The card slots 8 are designed to fix the cleaning frame 7 and the placement rack 3 by engaging with the card column 11. The top left of the placement rack 3 The right two sides are fixedly connected with sliding seats 9, and the design of the sliding seats 9 is to facilitate the accommodation of sliding blocks 10 and pushing springs 12. The sliding seats 9 are slidably connected with the sliding blocks 10 inside, and the design of the sliding blocks 10 is to facilitate the push of the pushing springs 12 to push the clamping column 11 to engage with the card slot 8. The adjacent ends of the two sliding blocks 10 are fixedly connected with the clamping column 11, and the sliding seats 9 are provided with pushing springs 12. The design of the pushing springs 12 is to facilitate the pushing of the sliding blocks 10. The top of the sliding block 10 is fixedly connected with a fixed seat 13 The design of the fixed seat 13 is to facilitate the connection of the pull rod 14. The internal rotation connection of the fixed seat 13 is connected with the pull rod 14. The design of the pull rod 14 is to facilitate the connection of the pull rod 2 15. The outer side of the pull rod 14 is connected with the pull rod 2 15. The design of the pull rod 2 15 is to facilitate pulling the pull rod 14, thereby pulling the sliding block 10. The top of the sliding seat 9 is fixedly connected with the fixed seat 2 16. The design of the fixed seat 2 16 is to facilitate the connection of the pull rod 2 15. A stirring component is provided inside the cleaning frame 7.
[0037] The limiting assembly includes a limiting seat 4 and a limiting column 5. One end of the limiting seat 4 is fixedly connected to the inside of the cleaning box 1, the top and bottom sides of the limiting column 5 are fixedly connected to the inside of the limiting seat 4, and the inside of the placement rack 3 is slidably connected to the outside of the limiting column 5. The limiting seat 4 and the limiting column 5 are designed to limit the placement rack 3 by cooperating with each other.
[0038] The stirring assembly includes a placement groove 17, a motor 18, three stirring rods 19 and three driving gears 20. The placement groove 17 is opened inside the cleaning frame 7. The placement groove 17 is designed to conveniently accommodate the motor 18. The motor 18 is installed inside the placement groove 17. The motor 18 is designed to conveniently drive the stirring rod 19 and the driving gear 20 to rotate. The outer sides of the three stirring rods 19 are rotatably connected to the inside of the cleaning frame 7. The stirring rods 19 are designed to stir the masterbatch in the cleaning frame 7 to improve the cleaning efficiency and effect. The left sides of the three driving gears 20 are respectively fixedly connected to the right ends of the three stirring rods 19. The driving gears 20 are designed to facilitate driving the three stirring rods 19 to rotate at the same time.
[0039] The left side of one of the stirring rods 19 is fixedly connected to the driving end of the motor 18. The stirring rod 19 is designed to stir the masterbatch in the cleaning frame 7 to improve the cleaning efficiency and effect. The outer sides of the three driving gears 20 are all rotatably connected to the right side of the cleaning frame 7. The driving gears 20 are designed to facilitate the simultaneous rotation of the three stirring rods 19.
[0040] The left and right sides of the top of the cleaning frame 7 are fixedly connected with handles 21, which are designed to facilitate lifting the cleaning frame 7. The four corners of the bottom of the cleaning box 1 are fixedly connected with support legs 22, which are designed to support the cleaning box 1.
[0041] A drain pipe 23 is fixedly connected to the front side of the bottom end of the cleaning box 1. The drain pipe 23 is designed to discharge water after multiple cleanings in time. A control panel 24 is fixedly connected to the front side of the cleaning box 1. The control panel 24 is designed to facilitate the control of the cleaner 6 and manipulate the operation of the cleaner 6.
[0042] The outer side of the placement rack 3 is slidably connected to the inside of the cleaning box 1. The placement rack 3 is designed to facilitate the placement of the cleaning frame 7. The outer sides of the two clamping columns 11 are respectively slidably connected to the inside of the two clamping grooves 8. The clamping columns 11 are designed to fix the cleaning frame 7 and the placement rack 3 by engaging with the clamping grooves 8.
[0043] The proximal ends of the two push springs 12 are respectively fixedly connected to the distal ends of the two sliding blocks 10. The push springs 12 are designed to facilitate pushing the sliding blocks 10. The outer sides of the two pull rods 15 are respectively rotatably connected to the insides of the two fixed seats 16. The pull rods 15 are designed to facilitate pulling the pull rods 14, thereby pulling the sliding blocks 10.
[0044] Working principle: Pour the masterbatch that needs to be dusted into the inside of the cleaning frame 7, start the electric push rod 2, let the electric push rod 2 lower the placement rack 3, the placement rack 3 will drive the cleaning frame 7, so that the masterbatch in the cleaning frame 7 is immersed in the clean water at the bottom of the cleaning box 1 for cleaning the masterbatch. At this time, start the cleaner 6, and let the nozzle of the cleaner 6 spray air. After the air comes into contact with the clean water, there will be a large number of bubbles. The bubbles will cooperate with the water to clean the surface of the masterbatch in the cleaning frame 7 and remove the dust and dirt on the surface of the masterbatch. In order to prevent the bubbles from shaking the cleaning frame 7, the clamping column 11 will be engaged with the clamping slot 8. The placement rack 3 is fixed to the cleaning frame 7. During cleaning, the motor 18 drives a stirring rod 19 to rotate. While stirring the masterbatch in the cleaning frame 7, the stirring rod 19 also drives the gear 20 to drive the other two stirring rods 19 to stir the masterbatch in the cleaning frame 7. By using the stirring device to stir the masterbatch in the cleaning frame 7 while the cleaner 6 is cleaning the masterbatch, the masterbatch can be evenly contacted with the bubbles, so that the cleaning of the masterbatch is more thorough, and the cleaning effect and efficiency are improved. After cleaning, the electric push rod 2 will drive The placement rack 3 and the cleaning frame 7 are raised. After the masterbatch in the cleaning frame 7 is completely controlled, reach into the interior of the cleaning box 1 with both hands and stretch out the two pull rods 2 15 at the same time. The pull rod 2 15 will drive the fixing seat 13 through the pull rod 1 14, thereby driving the sliding block 10 to separate the card column 11 from the card slot 8 while squeezing the push spring 12. At this time, the cleaning frame 7 will be separated from the placement rack 3. At this time, the cleaning frame 7 can be lifted out of the placement rack 3 by the handle 21. Similarly, when the cleaning frame 7 and the placement rack 3 need to be fixed, the two pull rods 2 15 are opened by hand to allow the pull rods 2 15 to be pulled out by the pull rods 2 The rod 14 drives the fixed seat 13, thereby driving the sliding block 10 to squeeze the push spring 12 while driving the clamping column 11 to completely immerse in the interior of the sliding seat 9. At this time, the cleaning frame 7 can be placed inside the placement rack 3. After releasing the hand, the clamping column 11 will be pushed by the push spring 12 and the sliding block 10 to engage with the clamping groove 8 again to complete the fixation of the cleaning frame 7 and the placement rack 3. By quickly separating and engaging the clamping column 11 with the clamping groove 8, the time for fixing and separating is shortened, avoiding frequent operations that reduce the user experience, and also reducing the possibility of loosening and failure, thereby improving reliability.
[0045] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0046] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
[0047] The principles and implementation methods of the utility model are described in this article using specific examples. The description of the above examples is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model. Therefore, the scope of protection of the utility model patent shall be based on the attached claims.
Claims
1. A dust removal device for masterbatch, comprising a cleaning box (1), characterized in that: Electric push rods (2) are installed on both the front and rear sides of the cleaning box (1), and the bottom ends of the two electric push rods (2) are fixedly connected to a placement rack (3). Two limit assemblies are installed on both the left and right sides of the cleaning box (1). A cleaner (6) is fixedly connected to the inside of the cleaning box (1), and a cleaning frame (7) is slidably connected to the inside of the placement rack (3). The top ends of the left and right sides of the cleaning frame (7) are provided with card slots (8). The top ends of the left and right sides of the placement rack (3) are fixedly connected to a sliding seat (9), and the inside of the sliding seat (9) is A sliding block (10) is slidably connected, and the adjacent ends of the two sliding blocks (10) are fixedly connected with a clamping column (11), a pushing spring (12) is arranged inside the sliding seat (9), the top end of the sliding block (10) is fixedly connected with a fixed seat one (13), the inside of the fixed seat one (13) is rotatably connected with a pulling rod one (14), the outside of the pulling rod one (14) is rotatably connected with a pulling rod two (15), the top end of the sliding seat (9) is fixedly connected with a fixed seat two (16), and a stirring component is provided inside the cleaning frame (7).
2. A dust removal device for masterbatch according to claim 1, characterized in that: The limiting assembly comprises a limiting seat (4) and a limiting column (5); one end of the limiting seat (4) is fixedly connected to the inside of the cleaning box (1); the top and bottom sides of the limiting column (5) are fixedly connected to the inside of the limiting seat (4); and the inside of the placement rack (3) is slidably connected to the outside of the limiting column (5).
3. A dust removal device for masterbatch according to claim 1, characterized in that: The stirring assembly comprises a placement groove (17), a motor (18), three stirring rods (19) and three driving gears (20); the placement groove (17) is arranged inside the cleaning frame (7); the motor (18) is installed inside the placement groove (17); the outer sides of the three stirring rods (19) are rotatably connected to the inside of the cleaning frame (7); and the left sides of the three driving gears (20) are respectively fixedly connected to the right ends of the three stirring rods (19).
4. A dust removal device for masterbatch according to claim 3, characterized in that: The left side of one of the stirring rods (19) is fixedly connected to the driving end of the motor (18), and the outer sides of the three driving gears (20) are all rotatably connected to the inside of the right side of the cleaning frame (7).
5. The dust removal device for masterbatch according to claim 1, characterized in that: The left and right sides of the top of the cleaning frame (7) are fixedly connected with handles (21), and the four corners of the bottom of the cleaning box (1) are fixedly connected with supporting legs (22).
6. A dust removal device for masterbatch according to claim 1, characterized in that: A drainage pipe (23) is fixedly connected to the front side of the bottom end of the cleaning box (1), and a control panel (24) is fixedly connected to the front side of the cleaning box (1).
7. A dust removal device for masterbatch according to claim 1, characterized in that: The outer side of the placement rack (3) is slidably connected to the inside of the cleaning box (1), and the outer sides of the two clamping columns (11) are slidably connected to the inside of the two clamping grooves (8) respectively.
8. The dust removal device for masterbatch according to claim 1, characterized in that: The proximal ends of the two push springs (12) are respectively fixedly connected to the distal ends of the two sliding blocks (10), and the outer sides of the two pull rods (15) are respectively rotatably connected to the insides of the two fixed seats (16).