Washing pulping machine
By designing a water-washing pulping machine including a pulping mechanism and a conveying mechanism, the problems of complex structure and large footprint in the prior art are solved, and the effects of simple structure, small footprint and low footprint are achieved.
Patent Information
- Application Number
- CN202421277403.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing water washing pulping machine has a complex structure and a large area, resulting in high usage costs.
A water-washing pulping machine including a pulping mechanism and a conveying mechanism is designed. The pulping mechanism consists of a filter assembly and a crushing assembly for crushing and filtering kitchen waste. The conveying mechanism conveys the slurry to the outside through the conveying assembly and the transmission assembly.
It achieves the effect of simple structure, small footprint and low use cost, reducing the footprint of the equipment, thereby saving the cost of use.
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Figure CN222725091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kitchen waste pulping machines, in particular to a water-washing pulping machine. Background Art
[0002] The water-washing pulping machine is usually used to process food waste and convert it into a pulp-like substance. The water-washing pulping machine uses mechanical force and water to process the food waste into a pulp-like substance. By crushing, grinding, and stirring the food waste, the solid components in the food waste are fully mixed with water to form a pulp, which is convenient for subsequent treatment and disposal. By pulping the food waste, it can help reduce the demand for landfill and incineration, thereby reducing pollution to the land and air;
[0003] According to the Chinese patent application No.: 202221347049.0, a pulping and slag extracting machine for kitchen waste is disclosed, including a pulping device, which also includes: a conveying device, the conveying device is connected with the pulping device, and the pulp and impurities enter the conveying device from the pulping device; a filter tank, used to filter the pulp in the conveying device, the filter tank is arranged at the lower end of the conveying device; a slag outlet, used to discharge impurities in the conveying device, the slag outlet is arranged at the upper end of the conveying device; when the conveying device is working, the impurities move from the lower end of the conveying device to the upper end of the conveying device and are discharged from the slag outlet;
[0004] The comparative case effectively solves the problem that the filtering effect of the food waste pulping machine in the prior art is poor, resulting in low fineness of the pulp. It has the advantage of being able to improve the fineness of the pulp, but the structure of this type of pulping machine is relatively complex and occupies a large area, resulting in high cost of use. Utility Model Content
[0005] The utility model aims to provide a water-washing pulping machine, which has the advantages of simple structure, small footprint and low use cost, and solves the problem that the pulping machine in the prior art has a relatively complex structure and occupies a large area, resulting in high use cost.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a water-washing pulping machine, comprising a pulping mechanism, the pulping mechanism comprising a filtering assembly and a crushing assembly, the crushing assembly being used to stir and crush food waste, the filtering assembly being used to filter the slurry, a conveying mechanism being provided at the bottom of the pulping mechanism, the conveying mechanism comprising a conveying assembly and a transmission assembly, the conveying assembly being used to convey the slurry, and the transmission assembly being used to provide power to the conveying assembly.
[0007] Preferably, the filter assembly comprises a shell, a hopper and a connecting pipe, the hopper is fixed to the bottom of the shell and connected to the inner cavity of the shell, and one end of the connecting pipe is connected to the hopper.
[0008] Preferably, the filter assembly further includes a net barrel, a feed pipe and a slag discharge port, the net barrel is installed in the inner cavity of the shell, one end of the feed pipe is connected to the net barrel, and the other end of the feed pipe passes through to the outside of the shell.
[0009] Preferably, one end of the slag discharge port is connected to the net barrel, and the other end of the net barrel passes through to the outside of the shell.
[0010] Preferably, the crushing assembly includes a first motor, a main shaft and blades, the first motor is fixed to the top of the outer shell, the main shaft and blades are installed in the inner cavity of the net barrel, one end of the main shaft passes through the outside of the outer shell and is drivingly connected to the output shaft of the first motor, and the blades are fixed to the surface of the main shaft.
[0011] Preferably, the conveying assembly includes a conveying pipe, a slurry inlet pipe, a slurry discharge pipe and an auger. The slurry inlet pipe is installed at the top of the conveying pipe and is connected to the inner cavity of the conveying pipe. One end of the slurry inlet pipe away from the conveying pipe is connected to the connecting pipe. The slurry discharge pipe is installed at the bottom of the conveying pipe and is connected to the inner cavity of the conveying pipe. The auger is installed in the inner cavity of the conveying pipe, and one end of the auger is movably connected to the inner wall of the conveying pipe through a bearing.
[0012] Preferably, the transmission assembly includes an installation box, a second motor, a first pulley, a second pulley and a transmission rod, the installation box is fixedly connected to the conveying pipe, and the first pulley, the second pulley and the transmission rod are all installed in the inner cavity of the installation box.
[0013] Preferably, the second motor is fixedly connected to the mounting box, the first pulley and the second pulley are connected via a belt transmission, the output shaft of the second motor passes through the inner cavity of the mounting box and is transmission-connected to the first pulley, one end of the transmission rod is fixedly connected to the second pulley, and the other end of the transmission rod passes through the inner cavity of the conveying pipe and is fixedly connected to the auger.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model has the effect of pulping the restaurant kitchen waste by arranging the pulping mechanism, the crushing component is used for sorting, crushing and stirring the restaurant kitchen waste to form organic pulp, the filtering component is used for filtering and screening the pulp, so as to ensure the fineness of the pulp, and the conveying mechanism is provided to achieve the effect of conveying the organic pulp, the conveying component and the transmission component can convey the pulp together, so as to facilitate subsequent processing, and the pulping operation of the restaurant kitchen waste can be effectively carried out through the cooperation of the pulping mechanism and the conveying mechanism, which effectively reduces the floor space of the equipment and saves the use cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the housing of the utility model;
[0018] Figure 3 This is a schematic diagram of the connection state of the crushing component and the net barrel of the utility model;
[0019] Figure 4 This is a schematic diagram of the connection state structure of the pulverizing assembly of the utility model;
[0020] Figure 5 This is a schematic diagram of the connection state of the conveying component and the transmission component of the utility model;
[0021] Figure 6 It is a schematic diagram of the connection state structure of the transmission component of the utility model.
[0022] In the figure: 1. pulping mechanism; 11. filtering assembly; 111. housing; 112. hopper; 113. connecting pipe; 114. net barrel; 115. feeding pipe; 116. slag discharge port; 12. crushing assembly; 121. first motor; 122. main shaft; 123. blades; 2. conveying mechanism; 21. conveying assembly; 211. conveying pipe; 212. pulp inlet pipe; 213. pulp discharge pipe; 214. auger; 22. transmission assembly; 221. installation box; 222. second motor; 223. first pulley; 224. second pulley; 225. transmission rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The pulping mechanism 1, filtering assembly 11, shell 111, hopper 112, connecting pipe 113, net barrel 114, feeding pipe 115, slag discharge port 116, crushing assembly 12, first motor 121, main shaft 122, blade 123, conveying mechanism 2, conveying assembly 21, conveying pipe 211, pulp inlet pipe 212, pulp discharge pipe 213, auger 214, transmission assembly 22, installation box 221, second motor 222, first pulley 223, second pulley 224 and transmission rod 225 of the utility model are all universal standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods.
[0025] Example 1
[0026] like Figure 1-6 As shown, it is the first embodiment of the utility model, which provides a water-washing pulping machine, including a pulping mechanism 1, the pulping mechanism 1 includes a filtering component 11 and a crushing component 12, the crushing component 12 is used to stir and crush the food waste, the filtering component 11 is used to filter the slurry, and a conveying mechanism 2 is provided at the bottom of the pulping mechanism 1, the conveying mechanism 2 includes a conveying component 21 and a transmission component 22, the conveying component 21 is used to convey the slurry, and the transmission component 22 is used to provide power to the conveying component 21.
[0027] like Figure 1-6 As shown, first, food waste is added to the inner cavity of the filter component 11, and the food waste is crushed and stirred by the crushing component 12. The crushing component 12 uses the centrifugal force generated by high-speed rotation to form an upward thrust and aerodynamic force, so that it can effectively separate plastic bags, food and beverage packaging, discarded tableware, large bones and other difficult-to-degrade substances in the food waste, and crush them to make organic slurry with small particle size. The transmission component 22 provides power to the conveying component 21, so that the conveying component 21 can convey the prepared slurry to the outside, thereby completing the pulping operation of the food waste, effectively reducing the floor space of the equipment, and thus saving the use cost.
[0028] Example 2
[0029] Reference Figure 1-4 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.
[0030] In this embodiment, the filter assembly 11 includes a shell 111 , a hopper 112 and a connecting pipe 113 . The hopper 112 is fixed to the bottom of the shell 111 and connected to the inner cavity of the shell 111 . One end of the connecting pipe 113 is connected to the hopper 112 .
[0031] The filter assembly 11 also includes a net barrel 114 , a feed pipe 115 and a slag discharge port 116 . The net barrel 114 is installed in the inner cavity of the shell 111 . One end of the feed pipe 115 is connected to the net barrel 114 , and the other end of the feed pipe 115 passes through the outside of the shell 111 .
[0032] One end of the slag discharge port 116 is communicated with the net barrel 114 , and the other end of the net barrel 114 passes through the outside of the housing 111 .
[0033] The crushing assembly 12 includes a first motor 121, a main shaft 122 and blades 123. The first motor 121 is fixed to the top of the outer shell 111. The main shaft 122 and the blades 123 are both installed in the inner cavity of the net barrel 114. One end of the main shaft 122 passes through the outside of the outer shell 111 and is drivingly connected to the output shaft of the first motor 121. The blades 123 are fixed to the surface of the main shaft 122.
[0034] like Figure 1-4 As shown, a water inlet pipe is also provided on the top of the shell 111, and water can be transported through an external water pump for pulping operations. A manhole door is also provided on the front of the shell 111, through which the net barrel 114 and the inner cavity of the shell 111 can be easily cleaned and washed. The kitchen waste enters the inner cavity of the net barrel 114 through the feed pipe 115, and the output shaft of the first motor 121 rotates at a high speed to drive the main shaft 122 to rotate. When the main shaft 122 rotates, it drives the blades 123 to rotate at a high speed. When the blades 123 rotate at a high speed, an upward thrust and an aerodynamic force are generated, so that the plastic bags, food and beverage packaging, discarded tableware, large bones and other difficult-to-degrade substances in the kitchen waste can be effectively separated. While the blades 123 rotate at a high speed, The kitchen waste is crushed so that the crushed kitchen waste is mixed with water to form an organic slurry. The crushing component 12 rotates at a high speed to form a strong vertical eddy current field in the inner cavity of the net barrel 114. The tearing, friction and kneading effects formed by the differential speed between the flow layers of the eddy current are used to decompose the objects in the kitchen waste into material components. The slurry is filtered through the net barrel 114 and discharged to the inner cavity of the outer shell 111. A filter screen is provided at the bottom of the inner cavity of the outer shell 111, which can filter the slurry again to ensure the fineness of the slurry. The filtered slurry falls into the inner cavity of the hopper 112. The impurities on the surface of the filter screen can be cleaned by opening the manhole door, and the debris in the inner cavity of the net barrel 114 can be cleaned through the slag discharge port 116.
[0035] Example 3
[0036] Reference Figure 1 , 5 and 6, which are the third embodiment of the present utility model, and this embodiment is based on the first two embodiments.
[0037] In this embodiment, the conveying assembly 21 includes a conveying pipe 211, a slurry inlet pipe 212, a slurry discharge pipe 213 and an auger 214. The slurry inlet pipe 212 is installed at the top of the conveying pipe 211 and is connected to the inner cavity of the conveying pipe 211. The end of the slurry inlet pipe 212 away from the conveying pipe 211 is connected to the connecting pipe 113. The slurry discharge pipe 213 is installed at the bottom of the conveying pipe 211 and is connected to the inner cavity of the conveying pipe 211. The auger 214 is installed in the inner cavity of the conveying pipe 211, and one end of the auger 214 is movably connected to the inner wall of the conveying pipe 211 through a bearing.
[0038] The transmission assembly 22 includes an installation box 221, a second motor 222, a first pulley 223, a second pulley 224 and a transmission rod 225. The installation box 221 is fixedly connected to the conveying pipe 211, and the first pulley 223, the second pulley 224 and the transmission rod 225 are all installed in the inner cavity of the installation box 221.
[0039] The second motor 222 is fixedly connected to the installation box 221, and the first pulley 223 and the second pulley 224 are connected by belt transmission. The output shaft of the second motor 222 passes through the inner cavity of the installation box 221 and is transmission-connected to the first pulley 223, one end of the transmission rod 225 is fixedly connected to the second pulley 224, and the other end of the transmission rod 225 passes through the inner cavity of the conveying pipe 211 and is fixedly connected to the auger 214.
[0040] like Figure 1 , 5 As shown in Figure 6, the slurry is guided to the inner cavity of the conveying pipe 211 through the connecting pipe 113 and the slurry inlet pipe 212, and the output shaft of the second motor 222 rotates to drive the first pulley 223 to rotate. When the first pulley 223 rotates, it drives the second pulley 224 to rotate through the belt. When the second pulley 224 rotates, it drives the auger 214 to rotate in the inner cavity of the conveying pipe 211 through the transmission rod 225. When the auger 214 rotates, it pushes the slurry to one side so that it is discharged through the slurry discharge pipe 213, thereby completing the transportation of the slurry.
[0041] When in use, firstly, food waste is added to the inner cavity of the net barrel 114 through the feed pipe 115, and water is transported through the external water pump and water pipe. The output shaft of the first motor 121 rotates at high speed to drive the main shaft 122 to rotate. When the main shaft 122 rotates, it drives the blades 123 to rotate at high speed. When the blades 123 rotate at high speed, they form an upward thrust and aerodynamic force, so that the non-degradable substances such as plastic bags, food and beverage packaging, discarded tableware and large bones in the food waste can be effectively separated. While the blades 123 rotate at high speed, they can also crush them, so that the crushed food waste and water are mixed to form an organic slurry. The high-speed rotation of the crushing component 12 causes the food waste to form a strong vertical eddy field in the inner cavity of the net barrel 114, and the tearing, friction and kneading effects formed by the differential speed between the flow layers of the eddy current are used to achieve the effect of decomposing the objects in the food waste into material components, and the slurry is filtered through the net barrel 114 and discharged to the outside The slurry is filtered through the filter screen at the bottom of the inner cavity of the outer shell 111 again, so as to ensure the fineness of the slurry. The filtered slurry falls into the inner cavity of the hopper 112, and the slurry in the inner cavity of the hopper 112 is guided to the inner cavity of the conveying pipe 211 through the connecting pipe 113 and the slurry inlet pipe 212. The output shaft of the second motor 222 drives the first pulley 223 to rotate. When the first pulley 223 rotates, the second pulley 224 is driven to rotate through the belt. When the second pulley 224 rotates, the auger 214 is driven to rotate in the inner cavity of the conveying pipe 211 through the transmission rod 225. When the auger 214 rotates, it pushes the slurry to one side so that it is discharged through the slurry discharge pipe 213, thereby completing the pulping operation of the food waste. Through the cooperation of the pulping mechanism 1 and the conveying mechanism 2, the food waste can be effectively pulped, thereby reducing the floor space and use cost of the equipment.
[0042] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in the field. This application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-washing pulping machine, comprising a pulping mechanism (1), characterized in that: The pulping mechanism (1) comprises a filtering component (11) and a pulverizing component (12), wherein the pulverizing component (12) is used to stir and pulverize food waste, and the filtering component (11) is used to filter slurry. A conveying mechanism (2) is provided at the bottom of the pulping mechanism (1), and the conveying mechanism (2) comprises a conveying component (21) and a transmission component (22), wherein the conveying component (21) is used to convey slurry, and the transmission component (22) is used to provide power to the conveying component (21).
2. The water-washing pulping machine according to claim 1, characterized in that: The filter assembly (11) comprises a housing (111), a hopper (112) and a connecting pipe (113); the hopper (112) is fixed to the bottom of the housing (111) and is connected to the inner cavity of the housing (111); one end of the connecting pipe (113) is connected to the hopper (112).
3. The water-washing pulping machine according to claim 1, characterized in that: The filter assembly (11) further comprises a net barrel (114), a feed pipe (115) and a slag discharge port (116); the net barrel (114) is installed in the inner cavity of the outer shell (111); one end of the feed pipe (115) is connected to the net barrel (114), and the other end of the feed pipe (115) passes through the outside of the outer shell (111).
4. The water-washing pulping machine according to claim 3, characterized in that: One end of the slag discharge port (116) is in communication with the net barrel (114), and the other end of the net barrel (114) passes through the outside of the outer shell (111).
5. The water-washing pulping machine according to claim 1, characterized in that: The pulverizing assembly (12) comprises a first motor (121), a main shaft (122) and blades (123); the first motor (121) is fixed to the top of the housing (111); the main shaft (122) and the blades (123) are both installed in the inner cavity of the net barrel (114); one end of the main shaft (122) passes through the outside of the housing (111) and is drivingly connected to the output shaft of the first motor (121); and the blades (123) are fixed to the surface of the main shaft (122).
6. The water-washing pulping machine according to claim 1, characterized in that: The conveying assembly (21) comprises a conveying pipe (211), a pulp inlet pipe (212), a pulp discharge pipe (213) and an auger (214); the pulp inlet pipe (212) is installed at the top of the conveying pipe (211) and is in communication with the inner cavity of the conveying pipe (211); one end of the pulp inlet pipe (212) away from the conveying pipe (211) is in communication with the connecting pipe (113); the pulp discharge pipe (213) is installed at the bottom of the conveying pipe (211) and is in communication with the inner cavity of the conveying pipe (211); the auger (214) is installed in the inner cavity of the conveying pipe (211), and one end of the auger (214) is movably connected to the inner wall of the conveying pipe (211) via a bearing.
7. The water-washing pulping machine according to claim 6, characterized in that: The transmission assembly (22) comprises an installation box (221), a second motor (222), a first belt pulley (223), a second belt pulley (224) and a transmission rod (225); the installation box (221) is fixedly connected to the conveying pipe (211); the first belt pulley (223), the second belt pulley (224) and the transmission rod (225) are all installed in the inner cavity of the installation box (221).
8. The water-washing pulping machine according to claim 7, characterized in that: The second motor (222) is fixedly connected to the installation box (221), the first pulley (223) and the second pulley (224) are connected via a belt transmission, the output shaft of the second motor (222) passes through the inner cavity of the installation box (221) and is transmission-connected to the first pulley (223), one end of the transmission rod (225) is fixedly connected to the second pulley (224), and the other end of the transmission rod (225) passes through the inner cavity of the conveying pipe (211) and is fixedly connected to the auger (214).
Citation Information
Patent Citations
Pulping and residue extracting machine for kitchen waste
CN217747354U