A stamping die for making sound insulation wall panels

By introducing reinforcement needles and easy-to-disassemble structures into the stamping mold for sound insulation wall panel production, the problems of easy damage and inconvenient replacement of punch needles in existing molds are solved, and a longer service life and lower cost of use are achieved.

CN222725246UActive Publication Date: 2025-04-08HEBEI QIHONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421491956.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing soundproof wall panel production stamping molds lack reinforcement needles and easy-to-disassemble structures, which leads to easy damage to the punch needles, short service life, inconvenient replacement, and increased the cost of use.

Method used

A stamping mold including an upper die pad, a punch needle fixing plate, a top die unloading plate and a reinforcement needle are designed. By working together with the reinforcement needle, the wear of the punch needle is reduced, and the rapid replacement of the reinforcement needle is achieved through a convenient disassembly structure.

Benefits of technology

It effectively extends the service life of the punch needle, reduces the cost of replacing the punch needle, improves the convenience of use, and avoids the cumbersome disassembly process in traditional methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of molds for making ornaments, and in particular to a stamping mold for making sound insulation wall panels, comprising an upper mold pad, a punching needle fixing plate detachably connected below the upper mold pad, and a reinforcing needle installed on the stamping mold for making the sound insulation wall panels, which can effectively avoid the punching needle from directly performing punching work and causing loss, thereby improving the service life. At the same time, when the reinforcing needle is worn out due to long-term punching work, the worn reinforcing needle can be replaced individually or the mounting plate can be directly replaced to replace the entire reinforcing needle. Since the reinforcing needle is wear-resistant and the manufacturing material is less than the punching needle, the use cost is greatly reduced. The stamping mold for making the sound insulation wall panels is installed with a fixed structure, and the mounting plate can be quickly and conveniently removed from the bottom to replace the reinforcing needle or the reinforcing needle can be removed individually by rotating it, thereby avoiding the need to disassemble the upper mold structure such as the upper mold pad, the punching needle fixing plate, etc. to replace the punching needle in the traditional way, thereby greatly improving the convenience of use.
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Description

Technical Field

[0001] The utility model relates to the technical field of moulds for making ornaments, in particular to a stamping mould for making sound insulation wall panels. Background Art

[0002] Soundproof wallboard is a special building material that aims to reduce noise and improve thermal insulation performance. It is widely used in various construction and decoration occasions. The main function of soundproof wallboard is to isolate sound conduction and prevent heat loss. In the process of making soundproof wallboard, it is necessary to punch holes in the wallboard to make it achieve the effect of absorbing noise. In the process of punching holes in the soundproof wallboard, a stamping die is needed to assist in punching holes. The stamping die is a special process equipment for processing materials into parts in cold stamping processing, called a cold stamping die. Stamping is a pressure processing method that uses a die installed on a punching machine to apply pressure to the material at room temperature to separate or plastically deform it, thereby obtaining the required parts.

[0003] At present, the existing stamping dies for making sound insulation wall panels are not equipped with reinforcing pins. Therefore, after long-term punching work, the punching pins are easily damaged and worn, resulting in the need to replace the entire punching pin, thereby reducing the service life and increasing the cost of use; and the existing stamping dies for making sound insulation wall panels do not have a structure that is easy to disassemble. Therefore, when replacing the punching pin, it is necessary to disassemble the upper die unloading plate, the punching pin fixing plate and the upper die pad plate and other upper die overall structures, which is very inconvenient and greatly reduces the convenience of use. Summary of the invention

[0004] The main purpose of the utility model is to solve the problem that the above-mentioned existing stamping dies for making sound insulation wall panels do not have reinforcing pins and easy-to-disassemble structures, so the punching pins are easily damaged during use, and it is very inconvenient to replace the punching pins. Therefore, the convenience of use is reduced while the use cost of the stamping die is increased, and a stamping die for making sound insulation wall panels is provided.

[0005] The specific scheme of the utility model is: a stamping die for making sound insulation wall panels, comprising an upper die pad, a punch pin fixing plate detachably connected to the lower portion of the upper die pad, an upper die unloading plate movably connected to the lower portion of the punch pin fixing plate, an upper die guide column fixed to the top of the upper die unloading plate, the top of the upper die guide column penetrates the punch pin fixing plate and the upper die pad and is movably connected, a lower die guide column is provided at the bottom of the punch pin fixing plate, the bottom of the lower die guide column penetrates the upper die unloading plate and is movably connected, a lower die concave template is provided directly below the upper die unloading plate, a concave hole and a movable hole are provided at the top of the lower die concave template, the movable hole is located directly below the lower die guide column and matches, the movable hole is movably connected to the lower die guide column, an installation groove a is provided inside the punch pin fixing plate, a punch pin is inlaid inside the installation groove a, a through hole is provided inside the upper die unloading plate, the bottom end of the punch pin penetrates the through hole, and a through hole is provided at the bottom of the through hole Mounting groove b, a mounting plate is provided in the mounting groove b, the mounting plate can move in the mounting groove b, a reinforcement pin is provided at the bottom of the mounting plate, the reinforcement pin, punch pin, mounting groove a, through hole and recessed hole are on the same axis, two sets of detachable connecting structures are provided on the top of the mounting plate, the connecting structure includes a connecting plate, the connecting plate is detachably connected to the top of the mounting plate, a movable groove is provided inside the upper mold unloading plate and is located on the top side of the connecting plate, one end of the connecting plate passes through the movable groove and is movably connected, the end of the connecting plate away from the mounting plate is slidably connected to the lower mold guide column, a spring is provided below the connecting plate, the spring is mounted on the lower mold guide column and the upper mold guide column and are both located below the connecting plate, the two sets of connecting structures are respectively arranged on both sides of the mounting plate, the connecting plate of one set of connecting structures is slidably connected to the upper mold guide column, and the connecting structure is used to install the mounting plate and assist the movement of the mounting plate at the same time.

[0006] According to the above technical solution, the punching needle drives the reinforcing needle below to perform punching work, which reduces the wear of the punching needle and thus reduces the cost of use. At the same time, when replacing, only the reinforcing needle part needs to be replaced, and there is no need to replace the entire punching needle.

[0007] Furthermore, a fixing structure is installed at the bottom of both sides of the mounting plate, and the fixing structure includes a screw hole a, and the screw hole a is arranged inside the mounting plate. A bolt is threadedly connected to the screw hole a, and a screw hole b is provided at the bottom of the connecting plate. One end of the bolt away from the screw hole a is threadedly connected to the screw hole b, and the fixing structure is used to fix the mounting plate.

[0008] According to the above technical solution, the mounting plate can be installed and disassembled quickly and conveniently through the fixing structure. When the reinforcement needle needs to be replaced after long-term use, the bolts can be directly removed from the bottom without the need to disassemble the entire upper die part of the stamping die in the traditional way.

[0009] Furthermore, a plurality of fixing structures are evenly distributed on the bottom of both sides of the mounting plate.

[0010] According to the above technical solution, the stability and firmness of the installation of the mounting plate are improved by evenly distributing a plurality of fixing structures.

[0011] Furthermore, two upper die guide columns and two lower die guide columns are provided, the upper die guide columns and the lower die guide columns are arranged in a rectangular shape, and the two connecting plates are slidably connected to the two upper die guide columns and the two lower die guide columns respectively.

[0012] According to the above technical solution, the two guide posts and the lower mold guide post are arranged in a rectangular shape, thereby improving the stability of the movement of the connecting plate, thereby improving the stability of the movement of the mounting plate in the mounting groove b.

[0013] Furthermore, a limiting groove is provided at the top of the mounting plate, and the limiting groove is coaxial with the punching needle and matches with it.

[0014] According to the above technical solution, the limit groove further improves the stability of the punch needle's downward punching, and at the same time has an anti-slip effect, avoiding slipping when the punch needle is punching. At the same time, it provides convenience when installing the plate during installation, and the limit groove can be aligned with the punch needle for installation.

[0015] Furthermore, a threaded hole is provided at the bottom of the mounting plate, a thread is provided on the top surface of the reinforcement needle, and the threaded hole and the reinforcement needle are threadedly connected.

[0016] According to the above technical solution, the reinforcing needle can be disassembled by threading the reinforcing needle with the mounting plate, which is convenient for replacing the reinforcing needle individually, thereby further saving the use cost.

[0017] Compared with the prior art, the utility model has the following advantages: the stamping die for making the sound insulation wall panel is equipped with a reinforcing needle, which can effectively avoid the wear and tear caused by the punching needle directly performing the punching work, thereby improving the service life; at the same time, when the reinforcing needle is worn out due to long-term punching work, the worn reinforcing needle can be replaced individually or the mounting plate can be directly replaced to replace the entire reinforcing needle; since the reinforcing needle is wear-resistant and the manufacturing material is less than the punching needle, the use cost is greatly reduced; the stamping die for making the sound insulation wall panel is equipped with a fixed structure, and the mounting plate can be quickly and conveniently removed from the bottom to replace the reinforcing needle or the reinforcing needle can be removed individually by rotating it, thereby avoiding the traditional method of requiring the upper die pad, the punching needle fixing plate and other upper die structures to replace the punching needle, thereby greatly improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a cross-sectional schematic diagram of the utility model;

[0019] Figure 2 yes Figure 1 A magnified view of the structure at A;

[0020] Figure 3 yes Figure 1 A magnified view of the structure at B;

[0021] Figure 4 yes Figure 1 A magnified view of the structure at C;

[0022] Figure 5 yes Figure 1 Structural view at ZZ of ;

[0023] Figure 6 yes Figure 1 The structural view at Q of ;

[0024] Figure 7 yes Figure 1 Structural view at FF;

[0025] In the figure: 1. upper die pad; 2. punch pin fixing plate; 3. upper die unloading plate; 4. punch pin; 5. upper die guide column; 6. lower die guide column; 7. lower die concave plate; 8. concave hole; 9. movable hole; 10. mounting groove a; 11. through hole; 12. mounting groove b; 13. mounting plate; 14. reinforcing pin; 15. connecting plate; 16. movable groove; 17. spring; 18. screw hole a; 19. bolt; 20. screw hole b; 21. limit groove; 22. threaded hole; 23. thread. DETAILED DESCRIPTION

[0026] See also Figure 1-7The present embodiment is a stamping die for making sound insulation wall panels, which is composed of an upper die pad 1, a punch pin fixing plate 2, an upper die unloading plate 3 and other structures. The upper die pad 1 is detachably connected to a punch pin fixing plate 2, which can be detachably fixed by a screw or a fixing bolt 19 and other structures. The punch pin fixing plate 2 is used to install and embed the punch pin 4. The upper die unloading plate 3 is movably connected to the punch pin fixing plate 2. The upper die unloading plate 3 is welded or embedded with an upper die guide column 5 on the top. The top of the upper die guide column 5 passes through the punch pin fixing plate 2 and the upper die pad 1, so it can move in its through hole. The upper die guide column 5 is used to guide the upper die pad 1 and the punch pin fixing plate 2. The bottom of the punch pin fixing plate 2 is located parallel to the upper die guide column 5 and is welded or embedded with a lower die guide column 6 on the other side. The bottom of the lower die guide column 6 passes through the upper die unloading plate 3, so it can move in its through hole. The lower die guide column 6 is used to guide and position the lower die concave template 7. There is a lower die concave template 7 just below the upper die unloading plate 3. The lower die concave template 7 is used to place the sound insulation wall panel material that needs to be punched, and cooperates with the upper die structure to complete the punching work. A plurality of concave holes 8 are provided on the top of the lower die concave template 7. The concave holes 8 are the shapes of the sound insulation wall panel materials that need to be punched. A movable hole 9 is provided on one side of the concave hole 8. The movable hole 9 is used for the lower die guide column 6 to move inside it to provide a certain activity space for the punch pin fixing plate 2 during the stamping work. The punch pin fixing plate 2 has a plurality of T-shaped mounting grooves a10 hollowed out inside. The mounting grooves a10 are used to inlay and install the T-shaped punch matching therewith. Needle 4, a through hole 11 is installed inside the upper die unloading plate 3 and the bottom end of the punching needle 4 passes through the through hole 11, and a mounting groove b12 is provided at the lower part of the through hole 11. The mounting groove b12 is arranged at the bottom of the upper die unloading plate 3, and a mounting plate 13 is movably installed in the mounting groove b12. The mounting plate 13 is used to install a reinforcing needle 14, and the reinforcing needle 14 is welded to the bottom of the mounting plate 13. The reinforcing needle 14 is made of high-strength steel. The reinforcing needle 14, the punching needle 4, the mounting groove a10, the through hole 11 and the concave hole 8 are on the same axis. When the punching needle 4 works downward, it can drive the reinforcing needle 14 to work in turn. There are two sets of detachable connection structures on the top of the mounting plate 13. The connection structure includes a connecting plate 15. The connecting plate 15 is detachably connected to the top of the mounting plate 13 and can be connected by a latch, The upper die unloading plate 3 is connected by means of screws, etc., so as to achieve the effect of replaceable mounting plate 13. A rectangular movable groove 16 is provided inside the upper die unloading plate 3 and is located on the top side of the connecting plate 15. The connecting plate 15 is an L-shaped plate structure. One end of the top of the connecting plate 15 passes through the movable groove 16 and is slidably connected to the lower die guide column 6. The connecting plate 15 is provided with a hole matching the lower die guide column 6, so it can slide on it. A spring 17 is provided directly below the connecting plate 15. The spring 17 is sleeved on the lower die guide column 6 and the upper die guide column 5 and is located below the connecting plate 15. The spring 17 has the effect of pushing the connecting plate 15 upward, thereby driving the mounting plate 13 at the bottom to be retracted upward. The two sets of connection structures are completely consistent and are arranged on both sides of the mounting plate 13 respectively.One set of connecting structure connecting plates 15 is slidably connected to the lower die guide column 6, and the other set is slidably connected to the upper die guide column 5. The connecting structure is used to install the mounting plate 13, and assists the mounting plate 13 to move and rebound in the mounting groove b12 during operation.

[0027] Furthermore, fixing structures are respectively installed at the bottom of both sides of the mounting plate 13, and screw holes a18 are provided on the bottom of both sides of the mounting plate 13. Bolts 19 are threadedly connected to the screw holes a18. Screw holes b20 are provided at the bottom of the connecting plate 15. One end of the bolt 19 away from the screw hole a18 is threadedly connected to the screw hole b20 at the bottom of the connecting plate 15 to achieve the effect of installing the mounting plate 13.

[0028] Furthermore, a plurality of fixing structures are evenly arranged at the bottom of both sides of the mounting plate 13 , thereby further improving the installation stability of the mounting plate 13 .

[0029] Furthermore, two upper die guide columns 5 and two lower die guide columns 6 are provided and are respectively arranged on both sides of the punch pin fixing plate 2 and are arranged in a rectangular shape. The two connecting plates 15 are respectively slidably connected to the upper die guide columns 5 and the lower die guide columns 6 on both sides, thereby further improving the stability of the movement of the mounting plate 13.

[0030] Furthermore, a limiting groove 21 is provided at the top of the mounting plate 13 . The limiting groove 21 is located below the punching pin 4 and is coaxial with the punching pin 4 . Meanwhile, the punching pin 4 and the limiting groove 21 match each other in size, and the limiting groove 21 is circular.

[0031] Furthermore, a plurality of threaded holes 22 are provided at the bottom of the mounting plate 13 , and threads 23 matching the threaded holes 22 are provided on the upper surface of the reinforcing pin 14 , and the reinforcing pin 14 is threadably connected to the threaded holes 22 to achieve the purpose of installing the reinforcing pin 14 .

[0032] The working principle of this embodiment is as follows: during installation, firstly, the end of the reinforcing needle 14 with the thread 23 is threadedly connected to the threaded hole 22 at the bottom of the mounting plate 13 to achieve the effect of installing the reinforcing needle 14, and finally, the reinforcing needle 14 on the mounting plate 13 is placed downward in the mounting groove b12, and then the corresponding screw hole a18 and screw hole b20 are aligned to ensure that the limit groove 21 is coaxial with the punch needle 4, and finally, it is fixed by the bolt 19 to complete the installation of the mounting plate 13. When working, first place the sound insulation wallboard material above the concave hole 8, and when the punch press drives the upper die pad 1, the punch needle fixing plate 2 and the upper die unloading plate 3 to move downward, first the upper die unloading plate 3 contacts the lower die concave template 7, and at the same time The lower die guide column 6 moves in the movable hole 9. When the upper die unloading plate 3 cannot move, the punch press is controlled to move downward 5mm for punching. At this time, the punch press pushes the upper die pad 1 and the punch needle fixing plate 2 downward, so that the upper die guide column 5 moves upward and moves 5mm in the upper die pad 1 and the punch needle fixing plate 2. At the same time, the lower die guide column 6 moves downward 5mm in the movable hole 9. When the punch needle fixing plate 2 moves downward, the punch needle 4 is driven to move out of the through hole 11. When the punch needle 4 contacts the limiting groove 21, the reinforcing needle 14 on the mounting plate 13 can be pushed downward to punch the lower die concave template 7. When the mounting plate 13 moves in the mounting groove b12, the connecting plates 15 on both sides are connected to the upper die guide column 5. The connecting plate 15 slides on the guide column 6 of the lower die to achieve the effect of assisting the movement of the mounting plate 13. When the connecting plate 15 slides, the squeezing spring 17 is pressed down. At this time, the spring 17 is moving in the force storage. When the reinforcing needle 14 extends downward into the concave hole 8, the punching work can be completed. At this time, the punch press drives the upper die pad 1 and the punch needle fixing plate 2 to move upward, thereby driving the punch needle 4 to be recovered. At this time, when the mounting plate 13 loses the limit of the punch needle 4, the spring 17 makes an elastic movement again to push the connecting plates 15 on both sides upward. At this time, the connecting plate 15 shrinks in the movable groove 16, thereby achieving the effect of shrinking the mounting plate 13, so that the mounting plate 13 and the reinforcing needle 14 move in the mounting groove b12 to complete the storage, and finally drives the upper die unloading plate 3 to separate from the lower die concave template 7. When disassembling, the bolt 19 can be removed again to replace the mounting plate 13 to achieve the effect of replacing the entire reinforcement needle 14. At the same time, when individual reinforcement needles 14 are damaged, the surface thread 23 and the threaded hole 22 can be separated by rotating the reinforcement needle 14, thereby achieving the effect of replacing individual reinforcement needles 14, greatly improving the service life of the punching needle 4, avoiding long-term friction with the material to cause damage to it, thereby requiring the cost of replacing the entire punching needle 4, and avoiding the traditional replacement of the punching needle 4. The upper mold unloading plate 3, the upper mold pad 1 and the punching needle fixing plate 2 and other upper mold structures need to be disassembled, which is very inconvenient, greatly improving the service life and ease of use of the stamping die for the production of sound insulation wall panels, thereby reducing its use cost.

Claims

1. A stamping die for making sound insulation wall panels, comprising an upper die pad, a punch pin fixing plate detachably connected to the lower portion of the upper die pad, an upper die unloading plate movably connected to the lower portion of the punch pin fixing plate, an upper die guide column fixed to the top of the upper die unloading plate, the top of the upper die guide column penetrates the punch pin fixing plate and the upper die pad and is movably connected, a lower die guide column is provided at the bottom of the punch pin fixing plate, the bottom of the lower die guide column penetrates the upper die unloading plate and is movably connected, a lower die concave template is provided directly below the upper die unloading plate, a concave hole and a movable hole are provided at the top of the lower die concave template, the movable hole is located directly below the lower die guide column and matches, and the movable hole is movably connected to the lower die guide column, characterized in that A mounting groove a is provided inside the punch pin fixing plate, and a punch pin is embedded inside the mounting groove a. A through hole is provided inside the upper die unloading plate, and the bottom end of the punch pin passes through the through hole. A mounting groove b is provided at the lower part of the through hole. A mounting plate is provided in the mounting groove b, and the mounting plate can move in the mounting groove b. A reinforcing pin is provided at the bottom of the mounting plate, and the reinforcing pin, the punch pin, the mounting groove a, the through hole and the concave hole are on the same axis. Two groups of connecting structures are detachably provided at the top of the mounting plate, and the connecting structure includes a connecting plate, and the connecting plate is detachably connected to the top of the mounting plate. A movable groove is provided inside the upper die unloading plate and is located on the top side of the connecting plate. One end of the connecting plate passes through the movable groove and is movably connected. One end of the connecting plate away from the mounting plate is slidably connected to the lower die guide column. A spring is provided below the connecting plate, and the spring is sleeved on the lower die guide column and the upper die guide column and is located below the connecting plate. The two groups of connecting structures are respectively arranged on both sides of the mounting plate, and the connecting plate of one group of connecting structures is slidably connected to the upper die guide column. The connecting structure is used to install the mounting plate and assist the movement of the mounting plate at the same time.

2. A stamping die for making a sound insulation wallboard according to claim 1, characterized in that: A fixing structure is installed at the bottom of both sides of the mounting plate, and the fixing structure includes a screw hole a, which is arranged inside the mounting plate, and a bolt is threadedly connected to the screw hole a. A screw hole b is provided at the bottom of the connecting plate, and one end of the bolt away from the screw hole a is threadedly connected to the screw hole b. The fixing structure is used to fix the mounting plate.

3. A stamping die for making a sound insulation wallboard according to claim 2, characterized in that: A plurality of fixing structures are evenly distributed on the bottom of both sides of the mounting plate.

4. A stamping die for making a sound insulation wallboard according to claim 1 or 2, characterized in that: There are two upper die guide columns and two lower die guide columns, and the upper die guide columns and the lower die guide columns are arranged in a rectangular shape. The two connecting plates are respectively slidably connected to the two upper die guide columns and the lower die guide columns.

5. A stamping die for making a sound insulation wallboard according to claim 1 or 2, characterized in that: A limiting groove is provided on the top of the mounting plate, and the limiting groove is coaxial with the punching needle and matches with it.

6. A stamping die for making a sound insulation wallboard according to claim 1 or 2, characterized in that: A threaded hole is provided at the bottom of the mounting plate, a thread is provided on the top surface of the reinforcement needle, and the threaded hole and the reinforcement needle are threadedly connected.