A muffler riveting device

By setting a limit assembly and a screw drive system on the workbench of the silencer rivet device to automatically fix and rivet the silencer, the problem of easy shaking and deviation of the silencer when the machine is started in the prior art is solved, and higher safety and riveting efficiency are achieved.

CN222725295UActive Publication Date: 2025-04-08NINGBO JINGSHENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420726160.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-04-08
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing muffler rivet pressing device can easily cause the muffler to vibrate or deviate from its original position when the machine is started, and requires manual support and correction, resulting in wasted time and safety risks.

Method used

An automated multi-station muffler riveting device is designed. By setting a limit assembly and a screw drive system on the workbench, the central cavity of the muffler is inserted into the limit assembly, and the muffler is fixed and clamped with roller adjustment and screw drive to avoid shaking and deviation.

Benefits of technology

It effectively avoids the silencer deviating from the center position or being shaken down due to vibration during machine startup, which reduces the need for manual support, reduces safety risks, and improves the accuracy and efficiency of riveting.

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Abstract

The utility model belongs to the field of riveting and pressing technology, specifically a silencer riveting and pressing device, including a workbench; a riveting and pressing assembly is arranged on the workbench, and the riveting and pressing assembly includes a riveting press, which is used for riveting and pressing a silencer pipe, by inserting the central hollow of the silencer pipe into the limiting assembly, and after the silencer pipe is inserted into the limiting assembly, the roller in the limiting assembly adjusts the silencer pipe so that the silencer pipe is kept at the center position of a disc, and then an external motor is started to drive three screw rods to rotate, and the rotation of the screw rod drives the threaded block on the screw rod to move, and the movement of the threaded block brings the connecting column, the connecting block and the fixing clamp at the top of the threaded block closer to the silencer, and moves to the three fixing clamps to clamp the silencer. At this time, the screw rod stops rotating, thus avoiding the muffler deviating from the center position or being shaken down due to shaking when the machine is started, and the need for manual support is reduced, thereby reducing certain safety hazards.
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Description

Technical Field

[0001] The utility model belongs to the technical field of riveting, in particular to a muffler riveting device. Background Art

[0002] A silencer is a noise reduction device that can be used in air flow ducts that also transmit noise. It can use pipes and elbows with sound-absorbing linings, or pipes with sudden changes in cross-sectional area and other discontinuous acoustic impedance to attenuate or reflect the noise in the pipe.

[0003] For example, the patent with patent number CN217192117U discloses a muffler riveting device, including a frame, characterized in that: a rotary indexing component is provided on the frame, a carrying plate is provided on the rotary indexing component, four hemming molds for carrying the muffler product are provided on the carrying plate, a weighing component for weighing the muffler is provided on the frame corresponding to the first hemming mold, a first hydraulic component for pre-pressing the muffler is provided on the frame corresponding to the second hemming mold, a second hydraulic component for pressing the hemming of the muffler is provided on the outer side of the frame corresponding to the third hemming mold, and a measuring and unloading component for detecting and unloading the muffler after the hemming is pressed is provided on the frame corresponding to the fourth hemming mold; the utility model designs an automated multi-station muffler riveting device.

[0004] In the current existing technology, the parts and the silencer are riveted by setting up a hemming mold and a hydraulic component to reduce manual operation of the hydraulic equipment and improve the safety production efficiency. However, the silencer is generally made into a cylindrical shape. The silencer is placed on the operating table. When the machine is started, vibration is generated, which can easily shake the silencer down, or shake the silencer to deviate from the original position, resulting in the need for the staff to lift the silencer again or correct it before performing the subsequent riveting process. This firstly wastes a lot of time, and secondly, there will be certain safety risks when the staff lifts and corrects it. If the machine is not turned off for operation, it is easy to accidentally injure the staff.

[0005] Therefore, a muffler riveting device is proposed to solve the above problems. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art and solve the above-mentioned problems, a muffler riveting device is proposed.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a silencer riveting device described in the utility model comprises a workbench; a riveting assembly is arranged on the workbench, and the riveting assembly comprises a riveter for riveting the silencer pipe; a disc is fixedly connected to the top of the workbench; a limiting assembly is arranged on the top of the disc, and the limiting assembly comprises a roller for limiting the silencer; a threaded groove is opened on the disc; a plurality of threaded grooves are arranged equidistantly on the disc; a screw rod is rotatably connected in the threaded groove; a threaded block is threadedly connected to the screw rod; a connecting column is fixedly connected to the top of the threaded block; a connecting block is fixedly connected to the top of the connecting column; a fixing clamp is fixedly connected to the connecting block.

[0008] Preferably, a fixed leg is fixedly connected to the top of the disc; a supporting platform is fixedly connected to the top of the fixed leg; a sliding column is fixedly connected to the center position of the top of the supporting platform; a sliding ring is slidably connected to the sliding column; a rotating column is fixedly connected to the sliding ring; a moving rod is rotatably connected to the rotating column; and the moving rod is rotatably connected to a roller at one end away from the rotating column.

[0009] Preferably, the side wall of the workbench is fixedly connected with a support block; two support blocks are provided and are symmetrically arranged on both sides of the workbench; the top of the support block is fixedly connected with a support column; the top of the support column is fixedly connected with a cross bar.

[0010] Preferably, a telescopic rod is fixedly connected to the center position of the bottom of the cross bar; and the output end of the telescopic rod is fixedly connected to a riveting machine.

[0011] Preferably, a plurality of the fixed legs are provided and are equidistantly arranged on the disc; and three rotating columns are provided and are equidistantly arranged on the sliding column.

[0012] Preferably, a supporting leg is fixedly connected to the bottom of the workbench; four supporting legs are provided and are respectively arranged at the bottom of the workbench.

[0013] Beneficial effects of the utility model:

[0014] 1. The utility model provides a muffler riveting device, which inserts the central hole of the muffler pipe into the limit assembly. After the muffler pipe is inserted into the limit assembly, the roller in the limit assembly adjusts the muffler pipe to keep it in the center position of the disc, and then starts the external motor to drive the three screw rods to rotate. The rotation of the screw rod drives the threaded block on the screw rod to move. The movement of the threaded block brings the connecting column, the connecting block and the fixing clamp on the top of the threaded block closer to the muffler, and moves to the three fixing clamps to clamp the muffler. At this time, the screw rod stops rotating, which avoids the muffler deviating from the center position or being shaken down due to shaking when the machine is started, and the need for manual support is reduced, thereby reducing certain safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0016] Figure 1 It is a front perspective view of the utility model;

[0017] Figure 2 It is a cross-sectional view of the thread groove in the utility model;

[0018] Figure 3 yes Figure 2 The enlarged view of point A in the middle;

[0019] Figure 4 It is a cross-sectional view of the disc in the utility model;

[0020] Figure 5 It is a left-side stereogram of the utility model;

[0021] Legend:

[0022] 1. Workbench; 2. Support legs; 3. Support blocks; 4. Support columns; 5. Crossbars; 6. Discs; 7. Threaded grooves; 8. Screws; 9. Threaded blocks; 10. Connecting columns; 11. Connecting blocks; 12. Fixing clamps; 13. Telescopic rods; 14. Riveting presses; 15. Support platforms; 16. Sliding columns; 17. Fixed legs; 18. Sliding rings; 19. Rotating columns; 20. Moving rods; 21. Rollers. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Specific examples are given below.

[0025] See also Figure 1-Figure 5The utility model provides a muffler riveting device, comprising a workbench 1; a riveting assembly is arranged on the workbench 1, and the riveting assembly includes a riveting press 14 for riveting the muffler pipe; a disc 6 is fixedly connected to the top of the workbench 1; a limiting assembly is arranged on the top of the disc 6, and the limiting assembly includes a roller 21 for limiting the muffler; a thread groove 7 is opened on the disc 6; a plurality of thread grooves 7 are arranged and are equidistantly arranged on the disc 6; a screw rod 8 is rotatably connected in the thread groove 7; a thread block 9 is threadedly connected to the screw rod 8; a connecting column 10 is fixedly connected to the top of the thread block 9; a connecting block 11 is fixedly connected to the top of the connecting column 10; a fixing clamp 12 is fixedly connected to the connecting block 11; when working, the central hollow of the muffler pipe is inserted into the limiting assembly, and after being inserted into the limiting assembly, the muffler pipe is adjusted by the roller 21 in the limiting assembly so that the muffler pipe is kept at the center position of the disc 6, and then the external motor is started to drive the three screw rods 8 is rotated, and the screw rod 8 rotates to drive the threaded block 9 on the screw rod 8 to move. The threaded block 9 moves with the connecting column 10, the connecting block 11 and the fixing clip 12 at the top of the threaded block 9 to approach the muffler, and moves to the three fixing clips 12 to clamp the muffler. At this time, the screw rod 8 stops rotating. When the muffler is firmly fixed, the riveting machine 14 is started to rivet the muffler. In this way, it is avoided that the muffler deviates from the center position or the muffler is shaken down due to shaking when the machine is started, and manual support is required, which reduces certain safety hazards. Although the screw rod 8 rotates at the same time and brings the fixing clip 12 close to the muffler and fixes the muffler tightly, different threads may still occur, so that the fixing clip 12 is pressed against the muffler pipe front and back. At this time, the limit assembly is required to control it. When the fixing clip 12 is pressed against the muffler at different times, the muffler will be offset. The limit assembly is fine-tuned internally to keep the muffler in the center position, so that the riveting machine 14 can accurately rivet the parts of the muffler that need to be riveted.

[0026] Further, such as Figure 2 and Figure 3As shown, the top of the disc 6 is fixedly connected to a fixed leg 17; the top of the fixed leg 17 is fixedly connected to a support platform 15; the center position of the top of the support platform 15 is fixedly connected to a sliding column 16; the sliding column 16 is slidably connected to a sliding ring 18; the sliding ring 18 is fixedly connected to a rotating column 19; the rotating column 19 is rotatably connected to a moving rod 20; the end of the moving rod 20 away from the rotating column 19 is rotatably connected to a roller 21. When working, the central hole of the muffler is inserted into the sliding column 16, and the moving rod 20 is first moved along the rotating column when the muffler is inserted into the sliding column 16. 19 is rotated until the moving rod 20 is vertically upward and parallel to the sliding column 16. After the moving rod 20 is adjusted, the silencer is put on the sliding column 16. At this time, the moving rod 20 will make a free fall without the action of external force. When the moving rod 20 falls to the vertical device, the sliding ring 18 also slides downward. When the sliding ring 18 slides downward, the roller 21 on the moving rod 20 contacts the object support platform 15 and makes the moving rod 20 open outward. When the roller 21 slides to the top of the moving rod 20 and contacts the inner wall of the silencer, the sliding ring 18 stops sliding down and the silencer is limited to the center position of the object support platform 15.

[0027] Further, such as Figure 1 and Figure 2 As shown, the side wall of the workbench 1 is fixedly connected with a support block 3; two support blocks 3 are provided and are symmetrically arranged on both sides of the workbench 1; the top of the support block 3 is fixedly connected with a support column 4; the top of the support column 4 is fixedly connected with a cross bar 5. When working, the support block 3 and the support column 4 on the workbench 1 play the role of fixing the support cross bar 5, and the cross bar 5 serves to connect and fix the working parts arranged on the cross bar 5.

[0028] Further, such as Figure 2 and Figure 4 As shown, a telescopic rod 13 is fixedly connected to the bottom center of the cross bar 5; the output end of the telescopic rod 13 is fixedly connected to a riveter 14. During operation, after the muffler is fixed, the telescopic rod 13 is extended and retracted to send the riveter 14 at the output end of the telescopic rod 13 to the muffler for the riveting process of the muffler.

[0029] Further, such as Figure 4 and Figure 5 As shown, there are multiple fixed legs 17, which are equidistantly arranged on the disc 6; there are three rotating columns 19, which are equidistantly arranged on the sliding column 16. When working, multiple fixed legs 17 are provided to maintain the stability of the object support platform 15 and the devices on the top of the object support platform 15, and three rotating columns 19 are provided to allow the three rotating columns 19 to carry the moving rod 20 and the roller 21 to better limit the silencer and find the center position.

[0030] Further, such as Figure 1As shown, a support leg 2 is fixedly connected to the bottom of the workbench 1; four support legs 2 are provided and are respectively arranged at the bottom of the workbench 1. When working, the support legs 2 at the bottom of the workbench 1 support the workbench 1. Multiple support legs 2 are provided to keep the workbench 1 stable during work.

[0031] Working principle: insert the central hole of the silencer into the limit assembly, and after inserting into the limit assembly, the roller 21 in the limit assembly adjusts the silencer to keep the silencer at the center of the disc 6, and then start the external motor to drive the three screw rods 8 to rotate, the screw rod 8 rotates to drive the threaded block 9 on the screw rod 8 to move, the threaded block 9 moves with the connecting column 10, the connecting block 11 and the fixing clamp 12 on the top of the threaded block 9 to approach the silencer, move to the three fixing clamps 12 to clamp the silencer, then the screw rod 8 stops rotating, when the silencer is firmly fixed, start the riveting press 14 to rivet the silencer, so that This avoids the situation where the silencer deviates from the center position or is shaken down due to shaking when the machine is started, and the need for manual support is reduced, thereby reducing certain safety hazards. Although the screw rod 8 rotates at the same time to bring the fixing clip 12 closer to the silencer and fix the silencer tightly, different threads may still occur, causing the fixing clip 12 to press against the silencer pipe front and back. At this time, the limit assembly is required to control it. When the fixing clip 12 presses against the silencer at different times, the silencer will be offset, and the limit assembly will be fine-tuned internally to keep the silencer in the center position at all times, so that the riveter 14 can accurately rivet the parts of the silencer pipe that need to be riveted.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A muffler riveting device, characterized in that: The invention comprises a workbench (1); a riveting assembly is arranged on the workbench (1), and the riveting assembly comprises a riveting press (14) for riveting the silencer pipe; a disc (6) is fixedly connected to the top of the workbench (1); a limiting assembly is arranged on the top of the disc (6), and the limiting assembly comprises a roller (21) for limiting the silencer; a threaded groove (7) is provided on the disc (6); a plurality of threaded grooves (7) are arranged equidistantly on the disc (6); a screw rod (8) is rotatably connected in the threaded groove (7); a threaded block (9) is threadedly connected to the screw rod (8); a connecting column (10) is fixedly connected to the top of the threaded block (9); a connecting block (11) is fixedly connected to the top of the connecting column (10); a fixing clamp (12) is fixedly connected to the connecting block (11).

2. A muffler riveting device according to claim 1, characterized in that: The top of the disc (6) is fixedly connected to a fixed leg (17); the top of the fixed leg (17) is fixedly connected to a support platform (15); the center position of the top of the support platform (15) is fixedly connected to a sliding column (16); the sliding column (16) is slidably connected to a sliding ring (18); the sliding ring (18) is fixedly connected to a rotating column (19); the rotating column (19) is rotatably connected to a moving rod (20); the end of the moving rod (20) away from the rotating column (19) is rotatably connected to a roller (21).

3. A muffler riveting device according to claim 2, characterized in that: The side wall of the workbench (1) is fixedly connected to a support block (3); two support blocks (3) are provided and are symmetrically arranged on both sides of the workbench (1); the top of the support block (3) is fixedly connected to a support column (4); the top of the support column (4) is fixedly connected to a crossbar (5).

4. A muffler riveting device according to claim 3, characterized in that: A telescopic rod (13) is fixedly connected to the center position of the bottom of the crossbar (5); and an output end of the telescopic rod (13) is fixedly connected to a riveting press (14).

5. A muffler riveting device according to claim 4, characterized in that: A plurality of the fixed legs (17) are provided and are arranged equidistantly on the disk (6); and three rotating columns (19) are provided and are arranged equidistantly on the sliding column (16).

6. A muffler riveting device according to claim 5, characterized in that: The bottom of the workbench (1) is fixedly connected with a support leg (2); four support legs (2) are provided and are respectively arranged at the bottom of the workbench (1).

Citation Information

Patent Citations

  • Silencer riveting device

    CN217192117U