A coating sand mixing and stirring processing device
By designing a mixing and processing device for coating sand, the quartz sand is crushed and continuously fed by using a screw shaft and a crushing paddle, and combining the liquid feeding method of the rotor and the liquid conducting hole, the problem of low mixing efficiency of coating sand in the prior art is solved, and more efficient material mixing and stirring treatment is achieved.
Patent Information
- Application Number
- CN202421423738.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing coated sand adopts a one-time feeding method in stirring and mixing, which leads to excessive load on the mixing motor and low efficiency. The binder, additive and wetting agent cannot be fully mixed and dispersed in the quartz sand in a short time, which cannot meet the requirements of modern casting processes for mixing quality and efficiency.
A coating sand mixing and processing device is designed, including a mixing chamber, a sand feeding assembly and a liquid feeding assembly. The sand material delivery assembly uses a screw shaft and a crushing paddle to crush quartz sand, and the liquid agent feeding assembly realizes automatic addition and continuous delivery of liquid agent through the rotor and the liquid conduction hole.
Through this device, quartz sand and liquid agent can be combined with feeding in proportion and effectively mixing, reducing the difficulty of stirring, improving the efficiency of stirring, avoiding damage to the equipment by single-use large-quality feeding, and extending the service life of the equipment.
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Figure CN222725407U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coated sand, in particular to a coated sand mixing and stirring processing device. Background Art
[0002] Coated sand is widely used in the foundry industry to make casting molds and provide smooth castings. Coated sand is usually made of fine-grained quartz sand and a special organic binder. It has excellent molding properties and high temperature resistance. During the casting process, in order to ensure the adhesion and sealing between the coated sand and the casting mold, the coated sand needs to be mixed and stirred.
[0003] The main components of coated sand include: quartz sand, binder, additives and wetting agents. Quartz sand is one of the main components of coated sand, and usually accounts for a large proportion. Existing coated sand usually adopts a one-time feeding method during mixing, and various raw materials are added into the mixing chamber at one time for mixing. The traditional one-time feeding and mixing method has problems such as large material mass causing excessive load damage to the stirring motor and low stirring efficiency. Materials such as binders, additives and wetting agents cannot be fully mixed and dispersed in the quartz sand in a short time, and cannot meet the requirements of modern casting processes for mixing quality and efficiency. In view of this, research and improvement are carried out on the existing problems, and a coated sand mixing and stirring processing device is provided to solve the current problems. The purpose is to achieve the purpose of solving problems and improving practical value through this technology. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted by the utility model is: a coated sand mixing and stirring processing device, comprising: a stirring chamber, a sand feeding assembly and a liquid feeding assembly, the sand feeding assembly is fixedly installed on the top surface of the stirring chamber and the bottom surface of one end is provided with an output port connected to the interior of the stirring chamber, the sand feeding assembly comprises a conveying cylinder and a feeding hopper, and a spiral shaft and a crushing paddle rotatably installed on the inner sides of the conveying cylinder and the feeding hopper respectively, the number of the liquid feeding assemblies is several and evenly distributed on the surface of the conveying cylinder, the liquid feeding assembly comprises a storage bottle, a feeding valve seat and a rotating wheel rotatably installed on the inner side of the feeding valve seat, the feeding valve seat is provided with a liquid distribution cavity inside and a motor for driving the rotating wheel to rotate is provided on one side, the surface of the rotating wheel is provided with a plurality of liquid guide holes, and the bottom surface of the feeding valve seat is provided with a liquid guide hole connected to the interior of the liquid distribution cavity.
[0006] In a preferred example, the utility model can be further configured as follows: a driving motor is fixedly installed on one side of the mixing chamber, and the driving motor is used to drive the screw belt shaft to rotate to mix the materials.
[0007] In a preferred example, the utility model can be further configured as follows: the number of the crushing paddles is two and they are arranged symmetrically about the center line of the sand material delivery assembly, and one end of the two crushing paddles is provided with mutually meshing synchronous teeth.
[0008] In a preferred example, the utility model can be further configured as follows: the end of the spiral shaft and the end of the rotating wheel are both driven by a stepper motor, and the input end of the stepper motor is electrically connected to a control module for speed distribution of the two motors.
[0009] In a preferred example, the utility model can be further configured as follows: the outer periphery of the rotating wheel is sealed against the inner wall of the liquid distribution chamber, and cavities located on both sides of the rotating wheel are provided on both sides of the liquid distribution chamber, and the two cavities are respectively connected to the storage bottle and the liquid outlet.
[0010] In a preferred example, the utility model can be further configured as follows: the number of the liquid guide holes is several and evenly distributed on the outer circumference of the rotating wheel, and the liquid guide holes are arranged in the tangential direction of the rotating wheel.
[0011] The beneficial effects achieved by the utility model are:
[0012] 1. In the utility model, a new type of coated sand mixing, stirring and feeding component is provided, and the sand feeding component is used to break the lumps of quartz sand materials and feed them continuously. Various liquid agents are automatically added during the feeding process, so that quartz sand and various liquid agents are mixed and stirred after being mixed and fed in proportion, thereby reducing the difficulty of stirring and improving the stirring process efficiency.
[0013] 2. In the utility model, a continuous conveying structure is adopted, and quartz sand is fed by the rotation of the feeding hopper, and the liquid is transferred and fed through the liquid guide hole during the rotation of the impeller, so as to continuously convey the liquid, avoid damage to the stirring component caused by a one-time large-mass feeding, and increase the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of a mixing chamber according to an embodiment of the utility model;
[0016] Figure 3 This is a schematic diagram of the surface structure of a sand material delivery component according to an embodiment of the utility model;
[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of a sand material delivery assembly according to one embodiment of the utility model;
[0018] Figure 5This is a schematic diagram of the structure of a liquid feeding assembly according to an embodiment of the utility model;
[0019] Figure 6 This is a schematic diagram of the exploded structure of a liquid feeding assembly according to one embodiment of the utility model.
[0020] Reference numerals:
[0021] 100, mixing chamber; 110, screw shaft; 120, driving motor;
[0022] 200, sand material delivery assembly; 210, conveying cylinder; 220, feeding hopper; 230, screw shaft; 221, crushing paddle;
[0023] 300, liquid feeding assembly; 310, storage bottle; 320, feeding valve seat; 330, rotating wheel; 321, liquid distribution cavity; 322, liquid outlet hole; 331, liquid guide hole. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0025] A coated sand mixing and stirring processing device provided by some embodiments of the utility model will be described below in conjunction with the accompanying drawings.
[0026] Combination Figure 1-6 As shown, the utility model provides a coated sand mixing and stirring processing device, comprising: a mixing chamber 100, a sand material feeding assembly 200 and a liquid agent feeding assembly 300, wherein the sand material feeding assembly 200 is fixedly installed on the top surface of the mixing chamber 100 and the bottom surface of one end is provided with an output material port communicated with the inside of the mixing chamber 100, the sand material feeding assembly 200 comprises a conveying cylinder 210 and a feeding hopper 220, and a spiral shaft 230 and a crushing paddle 221 which are rotatably installed on the inner sides of the conveying cylinder 210 and the feeding hopper 220 respectively. There are a plurality of liquid feeding assemblies 300 which are evenly distributed on the surface of the conveying cylinder 210. The liquid feeding assemblies 300 include a storage bottle 310, a feeding valve seat 320, and a rotating wheel 330 rotatably installed on the inner side of the feeding valve seat 320. The feeding valve seat 320 is provided with a liquid distribution cavity 321 inside and a motor for driving the rotating wheel 330 to rotate is provided on one side. A plurality of liquid guide holes 331 are provided on the surface of the rotating wheel 330, and a liquid guide hole 331 communicating with the inside of the liquid distribution cavity 321 is provided on the bottom surface of the feeding valve seat 320.
[0027] In this embodiment, a driving motor 120 is fixedly installed on one side of the mixing chamber 100, and the driving motor 120 is used to drive the screw shaft 110 to rotate to mix the materials.
[0028] In this embodiment, there are two crushing paddles 221 , which are symmetrically arranged about the center line of the sand material delivery assembly 200 , and one end of the two crushing paddles 221 is provided with mutually meshing synchronous teeth.
[0029] Specifically, the two oppositely arranged rotatable crushing paddles 221 are rotated during the feeding process to crush and disperse the aggregated quartz sand.
[0030] In this embodiment, the end of the screw shaft 230 and the end of the rotating wheel 330 are both driven by a stepper motor, and the input end of the stepper motor is electrically connected to a control module for speed distribution of the two motors.
[0031] Specifically, quartz sand and various additives are added in proportion under different speed ratios of the spiral shaft 230 and the wheel 330, thereby realizing automatic proportioning and feeding.
[0032] In this embodiment, the outer periphery of the rotating wheel 330 is sealed against the inner wall of the liquid distribution chamber 321, and the liquid distribution chamber 321 is provided with cavities located on both sides of the rotating wheel 330, and the two cavities are respectively connected to the storage bottle 310 and the liquid outlet 322.
[0033] Specifically, the rotating wheel 330 is used to rotate and transport the liquid inside the two cavities. The feeding rate of the liquid can be controlled by adjusting the rotation speed of the rotating wheel 330, and the feeding amount of the liquid can be controlled by controlling the number of revolutions of the rotating wheel 330.
[0034] In this embodiment, the number of the liquid guiding holes 331 is plural and evenly distributed on the outer circumference of the rotating wheel 330 , and the liquid guiding holes 331 are arranged in a tangential direction of the rotating wheel 330 .
[0035] The working principle and use process of this utility model:
[0036] When the coated sand mixing and stirring device is used, quartz sand is poured into the hopper 220 for filling, and the quartz sand clumps are broken under the rotation of the crushing paddle 221 inside the hopper 220, so that the quartz sand enters the conveying cylinder 210 and is rotated and conveyed by the spiral shaft 230. The binder, additive and wetting agent are stored in each storage bottle 310 and while the conveying cylinder 210 conveys the quartz sand, the rotation speed of the wheel 330 is adjusted according to the rotation conveying rate of the spiral shaft 230, so that various additives are evenly distributed inside the quartz sand during the quartz sand transportation, thereby ensuring the uniform distribution of the liquid agent, improving the stirring and mixing efficiency of the material inside the mixing chamber 100, and cooperating with the material of the sand feeding component 200 to continuously and segmentally convey the material, so as to avoid the problem of difficult stirring of a large mass of material fed at one time.
[0037] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A coated sand mixing and stirring device, characterized in that: include: A mixing chamber (100), a sand material delivery assembly (200) and a liquid material delivery assembly (300), wherein the sand material delivery assembly (200) is fixedly mounted on the top surface of the mixing chamber (100) and the bottom surface of one end is provided with an output port communicating with the interior of the mixing chamber (100), the sand material delivery assembly (200) comprises a conveying cylinder (210) and a delivery hopper (220), and a spiral shaft (230) and a crushing paddle (221) rotatably mounted on the inner sides of the conveying cylinder (210) and the delivery hopper (220), respectively, and the number of the liquid material delivery assemblies (300) is several and evenly distributed on the surface of the conveying cylinder (210). The liquid agent feeding assembly (300) comprises a storage bottle (310), a feeding valve seat (320), and a rotating wheel (330) rotatably mounted on the inner side of the feeding valve seat (320). The feeding valve seat (320) is provided with a liquid distribution cavity (321) inside and a motor for driving the rotating wheel (330) to rotate is provided on one side. The surface of the rotating wheel (330) is provided with a plurality of liquid guide holes (331). The bottom surface of the feeding valve seat (320) is provided with a liquid guide hole (331) that is in communication with the inside of the liquid distribution cavity (321).
2. The coated sand mixing and stirring device according to claim 1, characterized in that: A drive motor (120) is fixedly mounted on one side of the mixing chamber (100), and the drive motor (120) is used to drive the screw belt shaft (110) to rotate to mix the materials.
3. The coated sand mixing and stirring device according to claim 1, characterized in that: The number of the crushing paddles (221) is two and they are arranged symmetrically about the center line of the sand material delivery assembly (200), and one end of the two crushing paddles (221) is provided with mutually meshing synchronous teeth.
4. The coated sand mixing and stirring device according to claim 1, characterized in that: The end of the spiral shaft (230) and the end of the rotating wheel (330) are both driven by a stepper motor, and the input end of the stepper motor is electrically connected to a control module for speed distribution of the two motors.
5. The coated sand mixing and stirring device according to claim 1, characterized in that: The outer periphery of the rotating wheel (330) is in sealing contact with the inner wall of the liquid distribution chamber (321), and cavities located on both sides of the rotating wheel (330) are provided on both sides of the liquid distribution chamber (321), and the two cavities are respectively connected to the storage bottle (310) and the liquid outlet hole (322).
6. The coated sand mixing and stirring device according to claim 1, characterized in that: The number of the liquid guide holes (331) is several and evenly distributed on the outer circumference of the rotating wheel (330), and the liquid guide holes (331) are arranged in a tangential direction of the rotating wheel (330).