Die casting mold cooling components
By setting a bent cooling section on the cooling pipeline of the die-casting mold, extending the cooling water path and increasing the cooling area, the problem of uneven cooling rates of die-casting molds in the prior art is solved, and a more efficient and uniform cooling effect is achieved.
Patent Information
- Application Number
- CN202420889370.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The cooling inserts of existing die-casting molds cannot change with the curved surface of the mold cavity surface because the waterway is designed to be straight, resulting in uneven mold cooling rate, reduced cooling efficiency, and may cause the mold to be damaged due to uneven temperature.
A die-cast mold cooling assembly is designed, including first and second cooling pipes surrounding the outer and inner sides of the mold, and a plurality of first and second cooling sections arranged in a bent manner and communicate with each other are respectively provided thereon, extending the length of the cooling water path, increasing the cooling area, improving cooling efficiency, and ensuring that the cooling water path and the mold surface are more fitted and the cooling uniformity are ensured.
By extending the cooling water path and increasing the cooling area, the cooling efficiency and uniformity of the die-casting mold are improved, and the damage caused by uneven temperature is reduced.
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Figure CN222725440U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vehicle parts manufacturing, and in particular relates to a die-casting die cooling component. Background Art
[0002] The cooling inserts of the die-casting molds in the related technology are CNC-processed cooling water channels, and the water channels are all in a straight line direction and cannot change with the curved surface of the mold cavity. Due to the curved surface changes in the external contour of the die-casting product, the distances between the cooling water channels in the cooling inserts and the outer surface of the mold cavity in the related technology are not equal, resulting in uneven cooling rates at different positions of the mold, resulting in reduced mold cooling efficiency and damage to the mold due to uneven temperature. Utility Model Content
[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, an embodiment of the utility model provides a die-casting mold cooling assembly, which can improve the cooling uniformity and cooling efficiency of the die-casting mold.
[0004] The die-casting mold cooling assembly of the embodiment of the utility model includes: a first cooling pipeline, the first cooling pipeline is suitable for surrounding the outer side of the mold, and the first cooling pipeline has a plurality of first cooling sections arranged in a bend and connected to each other; a second cooling pipeline, the second cooling pipeline is interconnected with the first cooling pipeline, the second cooling pipeline is suitable for surrounding the inner side of the mold, and the second cooling pipeline has a plurality of second cooling sections arranged in a bend and connected to each other.
[0005] The die-casting mold cooling assembly of the embodiment of the utility model can extend the length of the cooling water circuit, increase the cooling area, and improve the cooling efficiency by providing a first cooling section with a bent arrangement on the first cooling pipeline and a second cooling section with a bent arrangement on the second cooling pipeline. In addition, since the first cooling section and the second cooling section are bent, they can fit more closely with the outer surface of the mold, thereby ensuring the balance of cooling of the mold by the cooling water circuit, thereby improving the cooling uniformity of the die-casting mold.
[0006] In some embodiments, a first angle A is formed between two adjacent first cooling sections, and 40°≤A≤50°.
[0007] In some embodiments, a second angle B is provided between two adjacent second cooling sections, and 60°≤B≤72°.
[0008] In some embodiments, the first cooling pipeline has a water inlet, the second cooling pipeline has a water return port, and the water inlet and the water return port are located on the same side of the mold.
[0009] In some embodiments, the plurality of first cooling sections are divided into a first cooling group and a second cooling group, the first cooling group and the second cooling group are arranged at intervals in the circumferential direction of the mold, the first cooling pipeline has a first connecting section and a second connecting section, one end of the first connecting section is connected to the water inlet, the other end of the first connecting section is connected to one end of the first cooling group, the other end of the first cooling group is connected to one end of the second cooling group, and one end of the second connecting section is connected to the other end of the second cooling group.
[0010] The plurality of second cooling sections are divided into a third cooling group and a fourth cooling group, the third cooling group and the fourth cooling group are arranged at intervals in the circumferential direction of the mold, the second cooling pipeline is provided with a third connecting section and a fourth connecting section, one end of the third connecting section is connected to an end of the second connecting section away from the second cooling group, the other end of the third connecting section is connected to one end of the third cooling group, one end of the fourth connecting section is connected to the other end of the third cooling group, and the other end of the fourth connecting section is connected to the water return port.
[0011] In some embodiments, the inner diameter of the first cooling pipeline and the inner diameter of the second cooling pipeline are both C, and 3mm≤C≤5mm.
[0012] In some embodiments, a distance between an outer surface of the first cooling pipeline and an outer surface of the mold is L1, a distance between an outer surface of the second cooling pipeline and an outer surface of the mold is L2, and L1=L2.
[0013] In some embodiments, the length of the first cooling line is the same as the length of the second cooling line.
[0014] In some embodiments, the length of the first cooling pipeline and the length of the second cooling pipeline are L3, and 150 mm≤L3≤250 mm.
[0015] In some embodiments, the first cooling pipeline and the second cooling pipeline are an integrated structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a die-casting mold cooling assembly according to an embodiment of the utility model.
[0017] Figure 2 It is a partial enlarged view of the die-casting mold cooling assembly of the embodiment of the utility model.
[0018] Figure 3 It is a partial enlarged view of another position of the die-casting mold cooling assembly of the embodiment of the utility model.
[0019] Figure 4It is a schematic structural diagram of the die-casting mold cooling component and the mold after being combined in an embodiment of the utility model.
[0020] Reference numerals:
[0021] The first cooling pipeline 100, the second cooling pipeline 200,
[0022] The first cooling section 1, the second cooling section 2, the water inlet 3, the water return port 4, the first cooling group 5, the second cooling group 6, the first connecting section 7, the second connecting section 8, the third cooling group 9, the fourth cooling group 10, the third connecting section 11, and the fourth connecting section 12. DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0024] like Figures 1 to 4 As shown, the die-casting mold cooling assembly of the embodiment of the utility model includes a first cooling line 100 and a second cooling line 200. The first cooling line 100 is suitable for surrounding the outer side of the mold, and the first cooling line 100 has a plurality of first cooling sections 1 arranged in a bend and connected to each other. The second cooling line 200 is connected to the first cooling line 100, and the second cooling line 200 is suitable for surrounding the inner side of the mold, and the second cooling line 200 has a plurality of second cooling sections 2 arranged in a bend and connected to each other.
[0025] Specifically, Figure 1 As shown, the first cooling pipeline 100 and the second cooling pipeline 200 are interconnected, and the first cooling pipeline 100 and the second cooling pipeline 200 are arranged at intervals in the radial direction of the mold, and the first cooling pipeline 100 surrounds the outer side of the mold, and the second cooling pipeline 200 surrounds the inner side of the mold.
[0026] The first cooling pipeline 100 has a plurality of first cooling sections 1 that are interconnected and arranged in a bent manner. The second cooling pipeline 200 has a plurality of second cooling sections 2 that are interconnected and arranged in a bent manner.
[0027] The die-casting mold cooling assembly of the embodiment of the utility model can extend the length of the cooling water circuit, increase the cooling area, and improve the cooling efficiency by providing a first cooling segment 1 with a bent arrangement on the first cooling pipeline 100 and a second cooling segment 2 with a bent arrangement on the second cooling pipeline 200. In addition, since the first cooling segment 1 and the second cooling segment 2 are bent, they can fit more closely with the outer surface of the mold, thereby ensuring the balance of cooling of the mold by the cooling water circuit, thereby improving the cooling uniformity of the die-casting mold.
[0028] By increasing the cooling area and improving the fit between the cooling pipe and the outer surface of the mold, the mold can be cooled quickly, the internal heat of the product can be quickly transferred out, and the internal shrinkage problem of the product can be improved.
[0029] In some embodiments, a first angle A is formed between two adjacent first cooling sections 1, and 40°≤A≤50°.
[0030] Specifically, Figure 2 As shown, there is a first angle A between the axes of two adjacent first cooling sections 1, and A may be 40°, 42°, 45°, 48°, 49° or 50°.
[0031] For example, when the first angle A is 45°, the cooling area formed by the first cooling pipeline 100 is increased by 1.5 times compared to the cooling area formed by the straight water channel in the related art.
[0032] It should be noted that when the first angle is too large, the spacing distance between two adjacent first cooling sections 1 increases, resulting in a decrease in the length of the entire first cooling pipeline 100, resulting in a decrease in the cooling area, affecting the cooling efficiency. Conversely, when the first angle is too small, the spacing distance between two adjacent first cooling sections 1 decreases, resulting in the first cooling pipeline 100 being bent too many times, which is prone to stress concentration and will also increase the volume of the first cooling pipeline 100, resulting in an increase in occupied space, which is not conducive to combining the insert with the mold.
[0033] In some embodiments, a second angle B is provided between two adjacent second cooling sections 2, and 60°≤B≤72°.
[0034] Specifically, Figure 3 As shown, there is a second angle B between the axes of two adjacent second cooling sections 2, and A can be 60°, 62°, 64°, 66°, 70° or 72°.
[0035] For example, when the first angle is 66°, the cooling area formed by the second cooling pipe is doubled compared to the cooling area formed by the straight water channel.
[0036] It should be noted that when the second angle is too large, the spacing distance between two adjacent second cooling sections 2 increases, resulting in a decrease in the length of the entire second cooling pipeline 200, resulting in a decrease in the cooling area, affecting the cooling efficiency. Conversely, when the second angle is too small, the spacing distance between two adjacent second cooling sections 2 decreases, resulting in the second cooling pipeline 200 being bent too many times, which is prone to stress concentration and will also increase the volume of the second cooling pipeline 200, resulting in an increase in occupied space, which is not conducive to the combination of the insert and the mold.
[0037] In some embodiments, the first cooling pipeline 100 has a water inlet 3, and the second cooling pipeline 200 has a water return port 4. The water inlet 3 and the water return port 4 are located on the same side of the mold. The water inlet 3 and the water return port 4 are arranged on the same side to facilitate the connection of the cooling pipeline with the external cooling pipe.
[0038] In some embodiments, multiple first cooling sections 1 are divided into a first cooling group 5 and a second cooling group 6, and the first cooling group 5 and the second cooling group 6 are arranged at intervals in the circumferential direction of the mold. The first cooling pipeline 100 has a first connecting section 7 and a second connecting section 8, one end of the first connecting section 7 is connected to the water inlet 3, the other end of the first connecting section 7 is connected to one end of the first cooling group 5, the other end of the first cooling group 5 is connected to one end of the second cooling group 6, and one end of the second connecting section 8 is connected to the other end of the second cooling group 6.
[0039] Specifically, Figure 1 As shown, the first cooling group 5 and the second cooling group 6 are symmetrically arranged in the front-to-back direction, the first cooling group 5 and the second cooling group 6 are located outside the outer surface of the mold, the first connecting section 7 and the second connecting section 8 are located above the mold, and the first connecting section 7 and the second connecting section 8 are both annular pipelines.
[0040] It should be noted that the cooling medium enters the first connecting section 7 through the water inlet 3 , then enters the first cooling group 5 and the second cooling group 6 through the first connecting section 7 , and then the cooling medium is discharged into the second connecting section 8 through the second cooling group 6 .
[0041] The multiple second cooling sections 2 are divided into a third cooling group 9 and a fourth cooling group 10, and the third cooling group 9 and the fourth cooling group 10 are arranged at intervals in the circumferential direction of the mold. The second cooling pipeline 200 has a third connecting section 11 and a fourth connecting section 12. One end of the third connecting section 11 is connected to an end of the second connecting section 8 away from the second cooling group 6, and the other end of the third connecting section 11 is connected to one end of the third cooling group 9, and the other end of the third cooling group 9 is connected to the fourth cooling group 10. One end of the fourth connecting section 12 is connected to the other end of the fourth cooling group 10, and the other end of the fourth connecting section 12 is connected to the return water port 4.
[0042] Specifically, Figure 1 As shown, the third cooling group 9 and the fourth cooling group 10 are arranged symmetrically in the front-to-back direction, the third cooling group 9 and the fourth cooling group 10 are located on the inner side of the mold, the third connecting section 11 and the fourth connecting section 12 are located above the mold, and the third connecting section 11 and the fourth connecting section 12 are both annular pipelines.
[0043] It should be noted that the cooling medium enters the third connecting section 11 through the second connecting section 8 , then enters the third cooling group 9 and the fourth cooling group 10 , and finally enters the fourth connecting section 12 after being cooled, and is discharged through the water return port 4 .
[0044] That is, the inlet of the first connecting section 7 is connected to the water inlet 3, the outlet of the first connecting section 7 is connected to the inlet of the first cooling group 5, the outlet of the first cooling group 5 is connected to the inlet of the second cooling group 6, the outlet of the second cooling group 6 is connected to the inlet of the second connecting section 8, the outlet of the second connecting section 8 is connected to the inlet of the third connecting section 11, the outlet of the third connecting section 11 is connected to the inlet of the third cooling group 9, the outlet of the third cooling group 9 is connected to the inlet of the fourth cooling group 10, the outlet of the fourth cooling group 10 is connected to the inlet of the fourth connecting section 12, and the outlet of the fourth connecting section 12 is connected to the return water port 4.
[0045] In some embodiments, the inner diameter of the first cooling line 100 and the inner diameter of the second cooling line 200 are both C, and 3 mm ≤ C ≤ 5 mm.
[0046] The first cooling pipeline 100 and the second cooling pipeline 200 have the same inner diameter to ensure that the flow rates of the two cooling pipelines are the same. For example, the inner diameter may be 3 mm, 4 mm, 4.5 mm, or 5 mm.
[0047] It should be noted that when the inner diameter is too small, the flow rate is reduced, which is not conducive to cooling the mold. Conversely, when the inner diameter is too large, although the flow rate increases, the diameter of the entire cooling pipeline increases, resulting in an increase in the space occupied by the cooling pipeline, which is not conducive to the combination of the insert and the mold.
[0048] In some embodiments, the distance between the outer surface of the first cooling pipeline 100 and the outer surface of the mold is L1, the distance between the outer surface of the second cooling pipeline 200 and the outer surface of the mold is L2, and L1=L2. When L1 is equal to L2, the distance between the cooling channel in the first cooling pipeline 100 and the cooling channel in the second cooling pipeline 200 and the mold is the same, which can further improve the uniformity of cooling the mold and ensure the balance of the mold surface temperature.
[0049] In some embodiments, the length of the first cooling pipeline 100 is the same as the length of the second cooling pipeline 200 , which can ensure that the pressure drops of the first cooling pipeline 100 and the second cooling pipeline 200 are the same.
[0050] Optionally, the length of the first cooling pipeline 100 and the length of the second cooling pipeline 200 are L3, and 150 mm ≤ L3 ≤ 250 mm.
[0051] For example, L3 can be 150 mm, 180 mm, 200 mm, 220 mm, or 250 mm. It should be noted that when L3 is too short, the cooling effect is poor. On the contrary, when L3 is too long, the size of the entire insert is too large, which is not conducive to combining with the mold.
[0052] In some embodiments, the first cooling pipeline 100 and the second cooling pipeline 200 are an integrated structure. For example, the first cooling pipeline 100 and the second cooling pipeline 200 can be integrally formed by 3D printing, thereby improving the manufacturing accuracy and structural strength of the cooling pipeline.
[0053] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0054] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0055] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0056] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0057] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0058] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A die casting mold cooling assembly, characterized in that: include: A first cooling pipeline, the first cooling pipeline is suitable for surrounding the outer side of the mold, and the first cooling pipeline has a plurality of first cooling sections arranged in a bent manner and connected to each other; The second cooling pipeline is interconnected with the first cooling pipeline, the second cooling pipeline is suitable for surrounding the inner side of the mold, and the second cooling pipeline has a plurality of second cooling sections arranged in a bent manner and interconnected.
2. The die casting mold cooling assembly according to claim 1, characterized in that: A first angle A is formed between two adjacent first cooling sections, and 40°≤A≤50°.
3. The die casting mold cooling assembly according to claim 1, characterized in that: A second angle B is formed between two adjacent second cooling sections, and 60°≤B≤72°.
4. The die casting mold cooling assembly according to claim 1, characterized in that: The first cooling pipeline is provided with a water inlet, and the second cooling pipeline is provided with a water return port, and the water inlet and the water return port are located on the same side of the mold.
5. The die casting mold cooling assembly according to claim 4, characterized in that: The plurality of first cooling sections are divided into a first cooling group and a second cooling group, the first cooling group and the second cooling group are arranged at intervals in the circumferential direction of the mold, the first cooling pipeline has a first connecting section and a second connecting section, one end of the first connecting section is connected to the water inlet, the other end of the first connecting section is connected to one end of the first cooling group, the other end of the first cooling group is connected to one end of the second cooling group, and one end of the second connecting section is connected to the other end of the second cooling group, The plurality of second cooling sections are divided into a third cooling group and a fourth cooling group, the third cooling group and the fourth cooling group are arranged at intervals in the circumferential direction of the mold, the second cooling pipeline is provided with a third connecting section and a fourth connecting section, one end of the third connecting section is connected to an end of the second connecting section away from the second cooling group, the other end of the third connecting section is connected to one end of the third cooling group, the other end of the third cooling group is connected to the fourth cooling group, one end of the fourth connecting section is connected to the other end of the fourth cooling group, and the other end of the fourth connecting section is connected to the water return port.
6. The die casting mold cooling assembly according to claim 1, characterized in that: The inner diameter of the first cooling pipeline and the inner diameter of the second cooling pipeline are both C, and 3mm≤C≤5mm.
7. The die casting mold cooling assembly according to claim 1, characterized in that: The distance between the outer surface of the first cooling pipeline and the outer surface of the mold is L1, the distance between the outer surface of the second cooling pipeline and the outer surface of the mold is L2, and L1=L2.
8. The die casting mold cooling assembly according to claim 7, characterized in that: The length of the first cooling pipeline is the same as the length of the second cooling pipeline.
9. The die casting mold cooling assembly according to claim 8, characterized in that: The length of the first cooling pipeline and the length of the second cooling pipeline are L3, and 150 mm≤L3≤250 mm.
10. The die casting mold cooling assembly according to any one of claims 1 to 9, characterized in that: The first cooling pipeline and the second cooling pipeline are an integrated structure.