A CNC gantry milling machine

By designing transmission devices and hydraulic cylinders on the gantry milling machine, the problems of reduced machining accuracy and inconvenient iron chip cleaning during long-term use are solved, and more efficient processing and safer operation are achieved.

CN222725566UActive Publication Date: 2025-04-08QINGDAO SHENGSEN CASTING CO LTD

Patent Information

Application Number
CN202420995578.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-04-08
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing gantry milling machines have reduced machining accuracy during long-term use, inconvenient cooling liquid discharge, and difficult to clean cutting iron chips, resulting in great safety hazards during manual cleaning.

Method used

A CNC gantry milling machine is designed, using a transmission device to drive the spindle horizontal movement, reduce the motor power output, and set up a hydraulic cylinder and chip exhaust device to facilitate the discharge of coolant and clean up of iron chips.

Benefits of technology

It improves the machining accuracy and efficiency of the gantry milling machine, extends the motor life, simplifies the disassembly process, and reduces the safety risks of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a CNC gantry tent milling machine, which comprises: a base, an upper surface of the base is fixedly connected with a workbench, a side surface of the base is fixedly connected with a fixing seat, an upper surface of the slide block is fixedly connected with a mounting plate, an upper surface of the mounting plate is fixedly connected with a first motor, an output end of the first motor is fixedly connected with a gear, a transmission device is provided, the first motor is started to mesh the gear with the rack, a guide rail and the slide block are made to slide, and a main shaft is driven to move in a horizontal direction, compared with a hard rail type gantry milling machine, the processing accuracy of this device will not decrease when it is used for a long time, and it is more convenient to disassemble, and a hydraulic cylinder, a hydraulic rod and a pressure plate are provided, so that when the main shaft moves downward, the power output of the motor is reduced, so that its service life is increased and the processing efficiency is improved, and a chip removal device is provided, so that the processed iron chips are easy to be discharged, and the problem of being cut by manual cleaning is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of gantry milling machines, in particular to a numerically controlled gantry tent milling machine. Background Art

[0002] A gantry milling machine is a large metal processing machine tool used for milling workpieces. It is named after its structural shape, which is similar to a gantry with beams and columns supporting the worktable. Gantry milling machines are usually used to process large workpieces, such as ship components, wind power equipment, railway vehicle parts, etc.

[0003] Most of the existing gantry milling machines are hard rail gantry milling machines. Long-term use will cause the milling machine processing accuracy to decrease. During milling, the milling cutter will generate a lot of heat during the milling process, so coolant is needed, and it needs to be discharged after cooling. In the milling process, the removed part of the workpiece will become fine metal flakes. Since the metal flakes are thin and the hard rail guide width is limited, it is not easy to clean. If you accidentally touch the metal flakes during cleaning, you will be easily cut. For example, a Chinese patent discloses "A CNC gantry milling machine for a CNC machining center", and its application number is: "CN202110915838.3", which includes: a base and an electric control slide, two of which are fixedly installed on the left and right sides of the top of the base, a processing platform, fixedly installed on the top of the output end of the two electric control slides, and an installation groove. The device is not convenient for the discharge of coolant, and the cut iron chips are not easy to clean, and its applicability is relatively limited. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a CNC gantry tent milling machine. The device sets a transmission device, starts a first motor to mesh the gear and the rack, and slides the guide rail and the slide block to drive the spindle to move in the horizontal direction. Compared with the hard rail gantry milling machine, the processing accuracy of this device will not decrease after long-term use, and it is more convenient to disassemble. By setting a hydraulic cylinder, a hydraulic rod and a pressure plate, the power output of the motor is reduced when the spindle moves downward, so that its life is increased and the processing efficiency is improved. By setting a chip removal device, the processed iron chips are easy to discharge, reducing the problem of cuts caused by manual cleaning.

[0005] The utility model also provides a CNC gantry tent milling machine as described above, comprising: a base, the upper surface of the base is fixedly connected to a workbench, the upper surface of the workbench is movably connected to a clamping device, the side surface of the base is fixedly connected to a fixed seat, the upper surface of the fixed seat is fixedly connected to a transmission device, and the transmission device comprises: a guide rail, the upper surface of the guide rail is fixedly connected to a slider, the upper surface of the fixed seat is fixedly connected to a rack, the upper surface of the slider is fixedly connected to a mounting plate, the upper surface of the mounting plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a gear, and the gear is meshed with the rack; through the mutual cooperation between the above parts, the first motor makes the gear mesh with the rack, the guide rail and the slider slide, and drive the spindle to move in the horizontal direction. Compared with the hard rail gantry milling machine, the processing accuracy of this device will not decrease when used for a long time, and disassembly is more convenient.

[0006] The upper surface of the fixed seat is fixedly connected with a side plate, the side surface of the side plate is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with a hydraulic rod, the upper surface of the hydraulic rod is fixedly connected with a pressure plate, the side surface of the workbench is fixedly connected with a chip removal device, the chip removal device includes: a conveyor belt, the side surface of the conveyor belt is fixedly connected with a conveying cavity, the lower surface of the conveying cavity is fixedly connected with a chip removal port, and the lower surface of the chip removal device is fixedly connected with a cutting fluid placement cavity. Through the mutual cooperation between the above parts, when the main shaft moves downward, the power output of the motor is reduced, so that its life is enhanced and the processing efficiency is improved. By setting up a chip removal device, the processed iron chips are easy to discharge, reducing the problem of cuts caused by manual cleaning.

[0007] According to the CNC gantry tent milling machine described in the utility model, the upper surface of the fixed seat is fixedly connected with a tool changing device, and the tool changing device includes: a servo motor, and the output end of the servo motor is fixedly connected with a chuck. Through the mutual cooperation between the above parts, the time consumed by manual tool changing is reduced, the processing efficiency is improved, and it is safer.

[0008] According to the CNC gantry tent milling machine described in the utility model, the side wall of the side plate is fixedly connected to a fixing plate, the side surface of the fixing plate is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to a ball screw. The transmission force is provided by the mutual cooperation between the above parts.

[0009] According to the CNC gantry tent milling machine described in the utility model, the lower surface of the pressing plate is fixedly connected to the fixing plate, and the fixing plate is fixedly connected to the side surface of the slider. Through the mutual cooperation between the above parts, the power output of the motor is reduced and its service life is increased.

[0010] According to the CNC gantry tent milling machine described in the utility model, the side surface of the fixed plate is fixedly connected with a main shaft, and the lower surface of the main shaft is movably connected with a milling cutter. The mutual cooperation between the above parts facilitates processing.

[0011] According to the CNC gantry tent milling machine described in the utility model, the upper surface of the fixed seat is fixedly connected with an accordion-type protective cover, and the material of the accordion-type protective cover is nylon cloth and lined with a PVC support plate. Through the mutual cooperation between the above parts, dust is prevented and dust is not easy to enter its interior, so that the life of the guide rail and the slider is increased.

[0012] According to the CNC gantry tent milling machine described in the utility model, the two sides of the conveyor belt are arranged in a trapezoidal shape, and the material of the conveyor belt is a rubber material. Through the mutual cooperation between the above parts, the cutting fluid is convenient to be discharged and used.

[0013] According to the CNC gantry tent milling machine described in the utility model, the workbench is arranged into a plurality of blocks, which are fixedly connected to the base by bolts. The mutual cooperation between the above parts facilitates disassembly and maintenance.

[0014] Beneficial Effects

[0015] Compared with the prior art, the utility model sets a transmission device, starts the first motor to make the gear and the rack mesh, and the guide rail and the slide block slide, thereby driving the spindle to move in the horizontal direction. Compared with the hard rail gantry milling machine, the processing accuracy of this device will not decrease after long-term use, and it is more convenient to disassemble. By setting a hydraulic cylinder, a hydraulic rod and a pressure plate, the power output of the motor is reduced when the spindle moves downward, so that its life is extended and the processing efficiency is improved. By setting a chip removal device, the processed iron chips are easy to discharge, reducing the problem of cuts caused by manual cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0017] Figure 1 This is the overall structure diagram of the CNC gantry tent milling machine of the utility model;

[0018] Figure 2 It is a partial structural diagram of the CNC gantry tent milling machine of the utility model;

[0019] Figure 3 The utility model of the CNC gantry tent milling machine Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 This is a structural diagram of the driving device of the CNC gantry tent milling machine of the utility model;

[0021] Figure 5The utility model is a structural diagram of the chip removal device of the CNC gantry tent milling machine.

[0022] Legend:

[0023] 1. Base; 2. Workbench; 3. Clamping device; 4. Conveyor belt; 5. Conveying chamber; 6. Chip removal port; 7. Cutting fluid placement chamber; 8. Fixed seat; 9. Guide rail; 10. Slider; 11. Rack; 12. Mounting plate; 13. First motor; 14. Gear; 15. Side plate; 16. Fixed plate; 17. Second motor; 18. Ball screw; 19. Spindle; 20. Tool changing device; 21. Servo motor; 22. Chuck; 23. Hydraulic cylinder; 24. Hydraulic rod; 25. Press plate; 26. Organ-type protective cover. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0025] Reference Figure 1-5 The utility model embodiment is a CNC gantry tent milling machine, which includes: a base 1, a workbench 2 is fixedly connected to the upper surface of the base 1, the workbench 2 is arranged into several blocks, and is fixedly connected to the base 1 by bolts, which is convenient for disassembly and maintenance. A clamping device 3 is movably connected to the upper surface of the workbench 2, a fixed seat 8 is fixedly connected to the side surface of the base 1, and an accordion-type protective cover 26 is fixedly connected to the upper surface of the fixed seat 8. The accordion-type protective cover 26 is made of nylon cloth and lined with a PVC support plate to prevent dust from entering the interior, thereby enhancing the service life of the guide rail 9 and the slider 10. A tool changing device 20 is fixedly connected to the upper surface of the fixed seat 8. The tool changing device 20 includes: a servo motor 21, and a chuck 22 is fixedly connected to the output end of the servo motor 21. The time consumed in manual tool changing is reduced, the processing efficiency is improved, and it is safer. The upper surface of the fixed seat 8 is fixedly connected with a transmission device, and the transmission device includes: a guide rail 9, a slider 10 is fixedly connected to the upper surface of the guide rail 9, a rack 11 is fixedly connected to the upper surface of the fixed seat 8, a mounting plate 12 is fixedly connected to the upper surface of the slider 10, a first motor 13 is fixedly connected to the upper surface of the mounting plate 12, and a gear 14 is fixedly connected to the output end of the first motor 13. The gear 14 is meshed with the rack 11, so that the first motor 13 makes the gear 14 mesh with the rack 11, and the guide rail 9 and the slider 10 slide, driving the spindle 19 to move in the horizontal direction. Compared with the hard rail gantry milling machine, the processing accuracy of this device will not decrease when used for a long time, and it is more convenient to disassemble.

[0026] The upper surface of the fixed seat 8 is fixedly connected with a side plate 15, the side wall of the side plate 15 is fixedly connected with a fixed plate 16, the side surface of the fixed plate 16 is fixedly connected with a spindle 19, and the lower surface of the spindle 19 is movably connected with a milling cutter for easy processing, the side surface of the fixed plate 16 is fixedly connected with a second motor 17, and the output end of the second motor 17 is fixedly connected with a ball screw 18 to provide transmission force, the side surface of the side plate 15 is fixedly connected with a hydraulic cylinder 23, and the output end of the hydraulic cylinder 23 is fixedly connected with a hydraulic rod 24, the upper surface of the hydraulic rod 24 is fixedly connected with a pressure plate 25, and the lower surface of the pressure plate 25 is fixedly connected to the fixed plate 16, and the fixed plate 16 is fixedly connected to the side of the slider 10. The surface reduces the power output of the motor and increases its life span. The side surface of the workbench 2 is fixedly connected with a chip removal device, which includes: a conveyor belt 4. The two sides of the conveyor belt 4 are arranged in a trapezoidal shape, and the material of the conveyor belt 4 is rubber material, which is convenient for the discharge of cutting fluid. The side surface of the conveyor belt 4 is fixedly connected with a conveying cavity 5. The lower surface of the conveying cavity 5 is fixedly connected with a chip removal port 6. The lower surface of the chip removal device is fixedly connected with a cutting fluid placement cavity 7, so that when the spindle 19 moves downward, the power output of the motor is reduced, its life span is increased, and the processing efficiency is improved. By setting the chip removal device, the processed iron chips are easy to discharge, reducing the problem of cuts caused by manual cleaning.

[0027] Working principle: When using this device, fix the workpiece to be processed on the workbench 2, clamp it through the clamping device 3, start the first motor 13, rotate the gear 14, drive the rack 11 to mesh, slide through the guide rail 9 and the slider 10, and make the spindle 19 fixedly connected to the side surface of the fixed plate 16 move horizontally. When it moves to the appropriate position, start the second motor 17 to make the ball screw 18 drive the spindle 19 to descend, so that the milling cutter processes the workpiece, and through the tool changing device 20, the servo motor 21 drives the chuck 22 to rotate to change the tool, thereby reducing the time consumed by manual tool changing, improving the processing efficiency, and being safer. The processed iron chips pass through the trapezoidal setting of the conveyor belt 4, so that the cutting fluid and the iron chips pass through the conveyor belt 4 into the conveying chamber 5 and the cutting fluid placement chamber 7.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A CNC gantry milling machine, characterized in that: include: A base (1), wherein the upper surface of the base (1) is fixedly connected to a workbench (2), the upper surface of the workbench (2) is movably connected to a clamping device (3), the side surface of the base (1) is fixedly connected to a fixing seat (8), the upper surface of the fixing seat (8) is fixedly connected to a transmission device, and the transmission device comprises: a guide rail (9), the upper surface of the guide rail (9) is fixedly connected to a slider (10), the upper surface of the fixing seat (8) is fixedly connected to a rack (11), the upper surface of the slider (10) is fixedly connected to a mounting plate (12), the upper surface of the mounting plate (12) is fixedly connected to a first motor (13), the output end of the first motor (13) is fixedly connected to a gear (14), and the gear (14) is meshed with the rack (11); The upper surface of the fixed seat (8) is fixedly connected to a side plate (15), the side surface of the side plate (15) is fixedly connected to a hydraulic cylinder (23), the output end of the hydraulic cylinder (23) is fixedly connected to a hydraulic rod (24), the upper surface of the hydraulic rod (24) is fixedly connected to a pressure plate (25), the side surface of the workbench (2) is fixedly connected to a chip removal device, the chip removal device comprises: a conveyor belt (4), the side surface of the conveyor belt (4) is fixedly connected to a conveying chamber (5), the lower surface of the conveying chamber (5) is fixedly connected to a chip removal port (6), and the lower surface of the chip removal device is fixedly connected to a cutting fluid placement chamber (7).

2. A CNC gantry milling machine according to claim 1, characterized in that: A tool changing device (20) is fixedly connected to the upper surface of the fixed seat (8), and the tool changing device (20) comprises a servo motor (21), and a chuck (22) is fixedly connected to the output end of the servo motor (21).

3. A CNC gantry milling machine according to claim 1, characterized in that: A fixing plate (16) is fixedly connected to the side wall of the side plate (15), a second motor (17) is fixedly connected to the side surface of the fixing plate (16), and a ball screw (18) is fixedly connected to the output end of the second motor (17).

4. A CNC gantry tent milling machine according to claim 1, characterized in that: The lower surface of the pressing plate (25) is fixedly connected to the fixing plate (16), and the fixing plate (16) is fixedly connected to the side surface of the sliding block (10).

5. The CNC gantry milling machine according to claim 3, characterized in that: The side surface of the fixed plate (16) is fixedly connected to a main shaft (19), and the lower surface of the main shaft (19) is movably connected to a milling cutter.

6. A CNC gantry milling machine according to claim 1, characterized in that: An accordion-type protective cover (26) is fixedly connected to the upper surface of the fixing seat (8); the accordion-type protective cover (26) is made of nylon cloth and is lined with a PVC support plate.

7. The CNC gantry milling machine according to claim 1, characterized in that: The two sides of the conveyor belt (4) are arranged in a trapezoidal shape, and the conveyor belt (4) is made of rubber material.

8. The CNC gantry milling machine according to claim 1, characterized in that: The workbench (2) is divided into a plurality of blocks, which are fixedly connected to the base (1) by bolts.

Citation Information

Patent Citations

  • A CNC gantry milling machine for CNC machining center

    CN113523368B

Cited By

  • Movable beam and movable column type numerical control planer type milling machine

    CN120244029A