A positioning device for guardrail welding

By designing the positioning device for guardrail welding, and using hydraulic rods to drive the slide and rotating components to clamp the guardrail, the problems of inaccurate and unstable positioning in traditional welding methods are solved, the welding efficiency and accuracy are improved, and subsequent observations are facilitated.

CN222725843UActive Publication Date: 2025-04-08JIANGSU DONGHUANG WEIHU FACILITY CO LTD
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Patent Information

Application Number
CN202420618773.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-04-08
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The traditional step-by-step positioning welding method is not very accurate in the early positioning welding during the guardrail processing, which makes it difficult for subsequent welded parts to be positioned to the corresponding position, and the clamping on both sides is unstable, resulting in low welding efficiency.

Method used

A positioning device for welding guardrails is designed, including a positioning mechanism and an adjustment mechanism. The slide plate is driven to slide through a hydraulic rod, and the fixed block drives the rotating assembly to clamp the guardrail, and the adjustment mechanism is used to facilitate the full observation of the guardrail after welding.

Benefits of technology

The four-sided positioning of the guardrail is achieved, the accuracy and stability of welding are improved, the welding efficiency is enhanced, and subsequent observation and operation are facilitated through the adjustment mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning device for guardrail welding, including a mounting plate, a slide groove is provided above the mounting plate, a disc is slidably connected inside the slide groove, a connecting plate is rotatably connected to the top of the disc, a movable component for driving is provided above the convex plate and located on one side of the hydraulic rod; an adjusting mechanism: the adjusting mechanism is provided inside the disc, and the adjusting mechanism is used to adjust the orientation of the connecting plate. The positioning device disclosed by the utility model is provided with a positioning mechanism, and two groups of slides can be driven to slide above the guide rails by starting the hydraulic rod, and the fixed block fixedly connected to the bottom end of the slide slides with the slide, so as to clamp and position the guardrail placed in the gap between the convex plate and the connecting plate, so as to prevent the guardrail from being offset due to external factors when welding the guardrail, thereby improving the quality of welding.
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Description

Technical Field

[0001] The utility model relates to the technical field of guardrail welding positioning, in particular to a guardrail welding positioning device. Background Art

[0002] Guardrails are usually made of materials such as metal, plastic or concrete. Depending on different usage scenarios and needs, guardrails can have different shapes, materials and heights. Common types include steel guardrails, aluminum alloy guardrails, plastic-steel guardrails, glass guardrails and protective nets.

[0003] The traditional step-by-step positioning welding method often has the defect that the subsequent guardrail welded parts are limited and difficult to position to the corresponding welding position due to the low accuracy of the early positioning welding during the guardrail processing. In addition, when welding the guardrail, the guardrail is usually clamped on both sides, and the four sides of the guardrail are not positioned simultaneously, which is unstable and easily leads to low guardrail welding efficiency. Utility Model Content

[0004] The utility model discloses a positioning device for guardrail welding, which aims to solve the defect that the traditional step-by-step positioning welding method often has in the process of guardrail processing, that is, the subsequent guardrail welding parts are limited and difficult to be positioned to the corresponding welding position due to the low accuracy of the early positioning welding. In addition, when welding the guardrail, the guardrail is usually clamped on both sides, and the four sides of the guardrail are not positioned simultaneously, which is unstable and easily causes the technical problem of low guardrail welding efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A positioning device for guardrail welding comprises a mounting plate, a slide groove is provided above the mounting plate, a disc is slidably connected inside the slide groove, a connecting plate is rotatably connected to the top of the disc, a machine cover is installed on one side of the connecting plate, and extension openings are provided on the front and rear sides of the machine cover, and also comprises a positioning mechanism: the positioning mechanism comprises a convex plate arranged above the connecting plate, a guide rail is installed above the convex plate, a slide plate is slidably connected above the guide rail, a fixed block is fixedly connected to the bottom end of the slide plate, a rotating component for clamping is arranged inside the fixed block, a hydraulic rod is installed above the convex plate, and a movable component for driving is arranged above the convex plate and on one side of the hydraulic rod; an adjusting mechanism: the adjusting mechanism is arranged inside the disc, and the adjusting mechanism is used to adjust the orientation of the connecting plate.

[0007] By setting up a positioning mechanism, the two sets of slides can be driven to slide above the guide rails by starting the hydraulic rod, and at the same time, the fixed blocks fixedly connected to the bottom ends of the slides can slide as the slides slide, thereby clamping and positioning the guardrail placed in the gap between the convex plate and the connecting plate.

[0008] In a preferred embodiment, the adjustment mechanism includes a rotating drum arranged inside the disc, the outer surface of the rotating drum is provided with a fixing component for rotation, the interior of the disc is located below the rotating drum and is fixedly connected with a mounting frame, one end of the mounting frame is penetrated by a pull rod, and the outer surface of the pull rod is provided with a mounting component for connection.

[0009] By setting up the adjustment mechanism, after welding, by pulling the pull rod downward, the pull rod slides down to drive the rotating drum to rotate, so that the connecting plate fixedly connected to the rotating drum rotates.

[0010] In a preferred solution, the fixing assembly includes a spiral strip arranged on the outer surface of the rotating drum, the rotating drum and the connecting plate are fixedly connected, and a spring shaft is installed at the connection between the rotating drum and the disc.

[0011] By setting up a fixed component, the drum can be driven to rotate by pulling the pull rod downward, which is convenient for the staff to operate.

[0012] In a preferred solution, the mounting assembly includes a clamping block arranged on the outer surface of the pull rod, and the inner side of the clamping block is in contact with the outer surface of the spiral strip.

[0013] By setting the installation assembly, when the pull rod slides down, the clamping block can slide along the track of the spiral strip, thereby driving the rotating drum to rotate, which has a certain convenience and achieves the effect of labor-saving use.

[0014] In a preferred embodiment, the rotating assembly includes a rotating shaft arranged inside the fixed block, the outer surface of the rotating shaft is fixedly connected to the mounting block, the bottom end of the mounting block is rotatably connected to a rotating wheel, and one side of the fixed block and the mounting block are both provided with a magnetic suction assembly for resetting.

[0015] By setting up a rotating assembly, when one set of rotating wheels contacts the guardrail, it can drive the rotating shaft to flip, and at the same time drive another set of mounting blocks to flip and clamp the other side of the guardrail, thereby achieving a positioning effect.

[0016] In a preferred solution, the magnetic attraction assembly includes a magnetic strip arranged on one side of the fixing block and the mounting block.

[0017] By providing a magnetic attraction component, the mounting block and the fixing block can be reset after the rotating shaft is rotated.

[0018] In a preferred solution, the movable assembly includes a rotating block arranged above the convex plate, the upper and lower ends of the rotating block are rotatably connected to connecting rods, and one end of the connecting rod is rotatably connected to a sliding plate.

[0019] By setting a movable component, a group of slide plates are driven to slide by starting the hydraulic rod, and at the same time, the two groups of slide plates are connected by a connecting rod through rotation, so that the two groups of slide plates can slide at the same time, achieving the effect of energy saving and low consumption.

[0020] Firstly, by setting a positioning mechanism, the two sets of slide plates can be driven to slide on the top of the guide rail by starting the hydraulic rod, and at the same time, the fixed block fixedly connected to the bottom of the slide plate slides with the slide plate, so as to clamp and position the guardrail placed in the gap between the convex plate and the connecting plate, thereby preventing the guardrail from being offset by external factors when welding the guardrail, thereby improving the quality of welding;

[0021] Secondly, by setting up an adjustment mechanism, after welding, by pulling the pull rod downward, the pull rod slides down to drive the rotating drum to rotate, so that the connecting plate fixedly connected to the rotating drum rotates, which is convenient for the staff to observe the guardrail after welding in all aspects and facilitate the staff to understand the welding condition of the guardrail. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is an isometric view of a positioning device for guardrail welding proposed by the utility model.

[0023] Figure 2 This is another isometric view of a positioning device for guardrail welding proposed by the utility model.

[0024] Figure 3 This is a three-dimensional diagram of a fixing block of a positioning device for guardrail welding proposed by the utility model.

[0025] Figure 4 This is another isometric view of a positioning device for guardrail welding proposed by the utility model.

[0026] Figure 5 A cross-sectional view of a positioning device for guardrail welding proposed by the utility model

[0027] In the attached figure: 1. mounting plate; 2. connecting plate; 3. machine cover; 4. fixing block; 5. sliding plate; 6. convex plate; 7. rotating block; 8. connecting rod; 9. slide groove; 10. disc; 11. pull rod; 12. guide rail; 13. rotating shaft; 14. mounting block; 15. magnetic strip; 16. rotating wheel; 17. rotating drum; 18. mounting frame; 19. clamping block; 20. hydraulic rod. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0030] The utility model discloses a positioning device for guardrail welding, which mainly applies the traditional step-by-step positioning welding method. In the process of guardrail processing, there is often a defect that the subsequent guardrail welding parts are limited and difficult to be positioned to the corresponding welding position due to the low accuracy of the early positioning welding. When welding the guardrail, the two sides of the guardrail are usually clamped, and the four sides of the guardrail are not positioned simultaneously, which is unstable and easily causes a scene of low guardrail welding efficiency.

[0031] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 A positioning device for guardrail welding includes a mounting plate 1, a slide groove 9 is provided above the mounting plate 1, a disc 10 is slidably connected inside the slide groove 9, a connecting plate 2 is rotatably connected to the top of the disc 10, a machine cover 3 is installed on one side of the connecting plate 2, and extension openings are provided on the front and rear sides of the machine cover 3, and also includes a positioning mechanism: the positioning mechanism includes a convex plate 6 arranged above the connecting plate 2, a guide rail 12 is installed above the convex plate 6, a slide plate 5 is slidably connected above the guide rail 12, a fixed block 4 is fixedly connected to the bottom end of the slide plate 5, a rotating component for clamping is arranged inside the fixed block 4, a hydraulic rod 20 is installed above the convex plate 6, and a movable component for driving is arranged on one side of the hydraulic rod 20 above the convex plate 6; an adjusting mechanism: the adjusting mechanism is arranged inside the disc 10, and the adjusting mechanism is used to adjust the orientation of the connecting plate 2.

[0032] In this solution, after the staff puts the guardrail into the gap between the protruding plate 6 and the connecting plate 2, they start the hydraulic rod 20 to drive a group of slide plates 5 to slide. At the same time, the two groups of slide plates 5 are rotatably connected with movable components, so that the two groups of slide plates 5 can slide along the guide track of the guide rail 12 at the same time. At the same time, when one group of rotating components contacts the guardrail, it drives the other group of rotating components to flip and clamp the other side of the guardrail, thereby clamping and positioning the guardrail placed in the gap between the protruding plate 6 and the connecting plate 2. By providing a magnetic suction component, the automatic resetting effect can be achieved after the rotating component is used. At the same time, by providing an adjustment mechanism, it is convenient for the staff to observe the welded guardrail in all aspects.

[0033] Among them, refer to Figure 2 and Figure 5 In a preferred embodiment, the adjustment mechanism includes a rotating drum 17 arranged inside the disc 10, and the outer surface of the rotating drum 17 is provided with a fixing component for rotation. The interior of the disc 10 is located below the rotating drum 17 and is fixedly connected with a mounting frame 18, one end of the mounting frame 18 is penetrated and connected with a pull rod 11, and the outer surface of the pull rod 11 is provided with a mounting component for connection.

[0034] In this solution, by setting an adjustment mechanism, after welding, by pulling the pull rod 11 downward, the pull rod 11 slides down to drive the rotating drum 17 to rotate, so that the connecting plate 2 fixedly connected to the rotating drum 17 rotates.

[0035] Further, see Figure 2 and Figure 5 In a preferred embodiment, the fixing component includes a spiral strip arranged on the outer surface of the rotating drum 17, the rotating drum 17 and the connecting plate 2 are fixedly connected, and a spring shaft is installed at the connection between the rotating drum 17 and the disc 10. By setting the fixing component, the rotating drum 17 can be driven to rotate by pulling the pull rod 11 downward, which is convenient for the staff to operate.

[0036] Among them, refer to Figure 2 and Figure 5 In a preferred embodiment, the installation component includes a clamping block 19 arranged on the outer surface of the pull rod 11, and the inner side of the clamping block 19 is fitted with the outer surface of the spiral strip. By setting the installation component, when the pull rod 11 slides down, the clamping block 19 can slide along the trajectory of the spiral strip, thereby driving the rotating drum 17 to rotate, which has a certain convenience and achieves the effect of labor-saving use.

[0037] Further, see Figure 3 and Figure 4In a preferred embodiment, the rotating assembly includes a rotating shaft 13 arranged inside the fixed block 4, the outer surface of the rotating shaft 13 is fixedly connected to the mounting block 14, the bottom end of the mounting block 14 is rotatably connected to the rotating wheel 16, and one side of the fixed block 4 and the mounting block 14 is provided with a magnetic suction assembly for resetting. By setting the rotating assembly, when one group of rotating wheels 16 contacts the guardrail, it can drive the rotating shaft 13 to flip, and at the same time drive the other group of mounting blocks 14 to flip and clamp the other side of the guardrail to achieve the positioning effect.

[0038] Among them, refer to Figure 3 and Figure 4 In a preferred embodiment, the magnetic attraction component includes a magnetic strip 15 arranged on one side of the fixed block 4 and the mounting block 14. By setting the magnetic attraction component, the mounting block 14 and the fixed block 4 can be reset after the rotating shaft 13 is rotated.

[0039] Further, see Figure 3 and Figure 4 In a preferred embodiment, the movable component includes a rotating block 7 arranged above the convex plate 6, and the upper and lower ends of the rotating block 7 are rotatably connected to the connecting rod 8, and one end of the connecting rod 8 is rotatably connected to the slide plate 5. By setting the movable component, a group of slide plates 5 are driven to slide by starting the hydraulic rod 20, and at the same time, the two groups of slide plates 5 are rotatably connected to the connecting rod 8, so that the two groups of slide plates 5 can slide at the same time, thereby achieving the effect of energy saving and low consumption.

[0040] The above are only preferred specific implementations of the utility model, but the protection scope of the utility model is not limited to them. The replacement can be a replacement of part of the structure, device, method steps, or a complete technical solution. Equivalent replacement or changes based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A positioning device for guardrail welding, comprising a mounting plate (1), a slide groove (9) is provided on the top of the mounting plate (1), a disc (10) is slidably connected inside the slide groove (9), a connecting plate (2) is rotatably connected to the top of the disc (10), a machine cover (3) is installed on one side of the connecting plate (2), and extension openings are provided on the front and rear sides of the machine cover (3), characterized in that: Also includes: Positioning mechanism: The positioning mechanism comprises a convex plate (6) arranged above the connecting plate (2), a guide rail (12) is installed above the convex plate (6), a slide plate (5) is slidably connected above the guide rail (12), a fixed block (4) is fixedly connected to the bottom end of the slide plate (5), a rotating component for clamping is arranged inside the fixed block (4), a hydraulic rod (20) is installed above the convex plate (6), and a movable component for driving is arranged above the convex plate (6) and on one side of the hydraulic rod (20); Adjustment mechanism: the adjustment mechanism is arranged inside the disc (10), and is used to adjust the orientation of the connection plate (2).

2. A guardrail welding positioning device according to claim 1, characterized in that: The adjustment mechanism comprises a rotating drum (17) arranged inside the disc (10), the outer surface of the rotating drum (17) is provided with a fixing assembly for rotation, the inside of the disc (10) is located below the rotating drum (17) and is fixedly connected with a mounting frame (18), one end of the mounting frame (18) is penetrated and connected with a pull rod (11), and the outer surface of the pull rod (11) is provided with a mounting assembly for connection.

3. A guardrail welding positioning device according to claim 2, characterized in that: The fixing assembly comprises a spiral strip arranged on the outer surface of the rotating drum (17); the rotating drum (17) and the connecting plate (2) are fixedly connected; and a spring shaft is installed at the connection between the rotating drum (17) and the disc (10).

4. A guardrail welding positioning device according to claim 3, characterized in that: The installation assembly comprises a clamping block (19) arranged on the outer surface of the pull rod (11), and the inner side of the clamping block (19) is in contact with the outer surface of the spiral strip.

5. A guardrail welding positioning device according to claim 1, characterized in that: The rotating assembly comprises a rotating shaft (13) arranged inside the fixed block (4); the outer surface of the rotating shaft (13) is fixedly connected to a mounting block (14); the bottom end of the mounting block (14) is rotatably connected to a rotating wheel (16); and a magnetic attraction assembly for resetting is provided on one side of each of the fixed block (4) and the mounting block (14).

6. A guardrail welding positioning device according to claim 5, characterized in that: The magnetic attraction assembly comprises a magnetic strip (15) arranged on one side of the fixing block (4) and the mounting block (14).

7. A guardrail welding positioning device according to claim 1, characterized in that: The movable assembly comprises a rotating block (7) arranged above the convex plate (6), the upper and lower ends of the rotating block (7) are rotatably connected to a connecting rod (8), and one end of the connecting rod (8) is rotatably connected to a sliding plate (5).