Automatic feeding and assembly mechanism for thermal conductive sheet
By designing the automatic loading and assembly mechanism of the heat conductor sheet, the coordinated work of the frame, the conveying mechanism, the linear module, the rotating module and the detection component is solved, and the problems of low manual assembly efficiency and easy damage to the heat conductor sheet are achieved, and efficient and accurate assembly of the heat conductor sheet is achieved.
Patent Information
- Application Number
- CN202421468889.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The assembly of existing heat conductors mainly relies on labor, resulting in low production efficiency, high labor intensity, and easy to cause deformation or damage to the heat conductors.
An automatic feeding and assembly mechanism for thermal conductor sheets is designed, including a frame, a first conveying mechanism, a first linear module, a second linear module, a rotary module, a first detection component and a second detection component. Through the collaborative work of these components, automatic loading and precise assembly of the thermal conductor sheets are achieved.
The loading and assembly efficiency of the heat conducting flakes is improved, the proportion of deformation or damage to the heat conducting flakes is significantly reduced, and the production efficiency and product quality are improved.
Smart Images

Figure CN222725930U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery assembly, in particular to an automatic feeding and assembling mechanism for a heat conducting sheet. Background Art
[0002] The thermal conductive sheet has the effects of heat conduction and insulation, and is used between the heating device and the heat sink or metal base.
[0003] At present, thermal conductive sheets are mostly assembled manually. On the one hand, there are problems of low production efficiency and high labor intensity. On the other hand, because thermal conductive sheets are relatively thin workpieces, manual assembly easily leads to a high rate of deformation or damage of the thermal conductive sheets. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an automatic feeding and assembly mechanism for a heat conducting sheet, which improves the feeding and assembly efficiency of the heat conducting sheet and greatly reduces the proportion of deformation or damage of the heat conducting sheet.
[0005] The technical solution of the utility model is:
[0006] A thermally conductive sheet automatic feeding and assembly mechanism, comprising:
[0007] A frame, wherein a first conveying mechanism is disposed on the frame, and an assembled tool is disposed on the conveying mechanism, and the conveying mechanism is used to convey the assembled tool;
[0008] A first linear module is disposed on the frame, and the first linear module moves along the X-axis direction;
[0009] A second linear module is connected to the first linear module, and the second linear module moves along the Y-axis direction; the Y-axis direction is horizontal and perpendicular to the X-axis direction;
[0010] The rotating module is connected to the second linear module. A clamping jaw suction component is provided on the rotating module. The rotating module is used to adjust the rotation angle of the clamping jaw suction component.
[0011] Furthermore, the frame is also provided with a first detection component, which is used to detect the position of the heat conducting plate on the clamping claw suction component;
[0012] The frame is also provided with a second detection component, which is used to detect the position of the bracket on the assembly tool.
[0013] Furthermore, the first detection component is a CCD camera, which is located in the path of the clamping suction component moving from the thermal conductive sheet storage to the first conveying mechanism, and the first detection component is located below the thermal conductive sheet on the clamping suction component, with the shooting surface facing upward to shoot the thermal conductive sheet.
[0014] Furthermore, a linear moving module B is provided on the frame above one side of the first conveying mechanism, and the second detection component is connected to the linear moving module B. The second detection component is driven by the linear moving module B along the X-axis direction. The second detection component is a CCD camera with a downward shooting direction, and the bracket position of the component loading device is shot at a bird's-eye view angle.
[0015] Furthermore, the first detection component and the second detection component are each provided with a light source along the shooting angle of the CCD camera.
[0016] Furthermore, the clamping jaw suction assembly includes:
[0017] A clamping jaw mounting plate is connected to the rotating module; a pair of suction cup clamping jaw assemblies are symmetrically arranged on the clamping jaw mounting plate, each suction cup clamping jaw assembly includes a suction cup plate, and each suction cup plate is connected to a clamping jaw linear module with a driving direction arranged along the Z-axis direction; each suction cup plate is also provided with a plurality of vacuum suction cups, and each vacuum suction cup is connected to a vacuum generator through a pipeline.
[0018] Furthermore, each of the suction cup plates is provided with a plurality of hollow grooves, and a floating plate is provided below each of the hollow grooves;
[0019] Each of the suction cup plates is provided with a plurality of floating plate linear modules arranged along the Z axis in a driving direction; a fixed end of each floating plate linear module is connected to the suction cup plate, and a driving end of each floating plate linear module is connected to the floating plate;
[0020] A plurality of vacuum suction cups are connected to each of the floating plates.
[0021] Furthermore, a soft pad is provided on the surface of each suction cup plate that abuts against the heat conducting plate.
[0022] Furthermore, the rotating module is a rotating motor.
[0023] The beneficial technical effect of the utility model is: the utility model provides an automatic feeding and assembly mechanism for a heat conducting sheet:
[0024] First, the gripper suction assembly, driven by the first linear module and the second linear module, can automatically complete the loading and assembly of the thermal conductive sheet;
[0025] Secondly, a rotating module is also provided on the clamping jaw suction component. Combining the detection information of the first detection component and the second detection component, the rotating module, the first linear module and the second linear module can adjust the position of the heat conducting sheet on the clamping jaw suction component to achieve accurate assembly of the heat conducting sheet and the bracket; BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the utility model;
[0027] Figure 2 It is a schematic diagram of the first conveying mechanism, the second conveying mechanism and the first detection component of the utility model;
[0028] Figure 3 It is a schematic diagram of the first linear module, the second linear module, the rotary module and the clamping claw suction assembly of the utility model;
[0029] Figure 4 yes Figure 3 Schematic diagram from another angle;
[0030] Figure 5 It is a schematic diagram of the second linear module, the rotary module and the gripper suction assembly;
[0031] Figure 6 It is a schematic diagram of the suction cup clamp of the utility model;
[0032] Figure 7 It is a schematic diagram of the second detection component and the linear variable pitch module B of the utility model;
[0033] Figure 8 It is a schematic diagram of the utility model assembly vehicle.
[0034] in:
[0035] 100-frame, 101-transport mechanism, 102-assembly tool, 103-heat conducting plate carrier buffer station, 104-second transport mechanism;
[0036] 200-first linear module, 201-first linear motor, 202-first guide rail, first slide plate 203, 2031-module mounting plate;
[0037] 300 - second linear module, 301 - second linear motor, 302 - second guide rail, 303 - second slide plate;
[0038] 400-rotating module, 500-gripper suction assembly, 501-gripper connecting plate, 502-suction cup gripper, 503-suction cup plate, 5031-support plate, 504-gripper linear module, 5041-gripper driving cylinder, 505-vacuum suction cup, 506-floating plate linear module, 507-floating plate, 508-side baffle;
[0039] 600 - first detection component, 700 - second detection component, 701 - linear motion module B, 800 - heat conducting sheet, 900 - bracket. DETAILED DESCRIPTION
[0040] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0041] like Figure 1-Figure 8 As shown, the utility model provides an automatic feeding and assembly mechanism for a heat conducting sheet, which includes a frame 100 for providing a base for installing various parts; a first conveying mechanism 101 is provided on the frame 100 along the X-axis direction, and an assembly tool 102 is provided on the first conveying mechanism 101, and the first conveying mechanism 101 conveys the assembly tool 102 along the X-axis direction. In the utility model, each assembly tool 102 can carry 4 bracket fixing jigs, and each bracket fixing jig is placed with a bracket 900 to be assembled with the heat conducting sheet 800.
[0042] Definition: The length direction of the frame and the conveying direction of the first conveying mechanism 101 are the X-axis direction; the horizontal direction perpendicular to the X-axis direction is the Y-axis direction; the vertical direction perpendicular to the X-axis direction is the Z-axis direction.
[0043] The first linear module 200 with a driving direction along the Y-axis is disposed on the frame 100 and located above the first conveying mechanism 101. The first linear module 200 drives the second linear module 300, the rotating module 400 and the clamping jaw suction assembly 500 to move along the Y-axis.
[0044] The first linear module 200 includes a first linear motor 201 , a first guide rail 202 and a slider.
[0045] The first linear motor 201 and the first guide rail are symmetrically arranged side by side and are arranged on the top bracket of the frame 100 at intervals along the Y-axis direction; one end of the first slide plate 203 is placed on the driving end of the first linear motor 201, and the other end is connected to the slider and slidably connected to the first guide rail 202.
[0046] The second linear module 300 with a driving direction along the X-axis direction is connected to the first slide plate 203. The second linear module 300 includes a second linear motor 301, a second guide rail 302 and a slide block.
[0047] A module mounting plate 2031 is fixedly connected to the bottom of the first slide plate 203 along the X direction, and the second linear motor 301 and the second guide rail 302 are symmetrically arranged side by side up and down, and are arranged on the module mounting plate 2031 at intervals along the X-axis direction; one end of the second slide plate 303 is connected to the driving end of the second linear motor 301, and the other end is connected to the slider and is slidably connected to the second guide rail 302.
[0048] The rotating module 400 is connected to the second slide plate 303. The clamping jaw suction assembly 500 is connected to the moving end of the rotating module 400. The second linear module 300 drives the rotating module 400 and the clamping jaw suction assembly 500 to move along the X-axis direction, and the rotating module 400 adjusts the rotation angle of the clamping jaw suction assembly 500.
[0049] The rotating module 400 is a rotating motor, and a fixed end of the rotating motor is connected to the second slide plate 303 .
[0050] The clamping jaw suction assembly 500 includes a clamping jaw mounting plate 501, and the upper surface of the clamping jaw mounting plate 501 is fixedly connected to the driving end of the rotating motor. In this specific embodiment, the clamping jaw mounting plate 501 is a rectangular plate, and its length direction is arranged along the X direction. A pair of suction cup clamping jaw assemblies 502 are symmetrically arranged along the X direction on the bottom surface of the clamping jaw mounting plate 501. Each suction cup clamping jaw assembly 502 includes a suction cup plate 503, a clamping jaw linear module 504 arranged along the Z-axis direction, and a plurality of vacuum suction cups 505, wherein the suction cup plate 503 is a rectangular plate, and its length direction is perpendicular to the length direction of the clamping jaw mounting plate 501 when it is arranged. The rotating motor rotates on a horizontal plane with the center of the length direction of the clamping jaw mounting plate 501 as the rotation center to adjust the rotation angle of the suction cup plate 503.
[0051] Each suction cup plate 503 is provided with a side baffle 508 on the bottom surface facing the heat conducting plate 800 at both sides along the Y-axis direction. Preferably, a soft pad is provided on the bottom surface of each side baffle 508 abutting against the heat conducting plate 800 to prevent the heat conducting plate 800 from being scratched and damaged.
[0052] Each clamping jaw linear module 504 is a linear drive cylinder. The fixed ends of the two clamping jaw linear modules 504 are respectively fixed to the two ends of the length direction of the clamping jaw mounting plate 501 through connecting plates. The driving end of each clamping jaw linear module 504 is connected to the aforementioned suction cup plate 503. Each suction cup plate 503 faces the bottom surface of the heat conducting plate 800 and is located between the baffles 508 on both sides. A plurality of vacuum suction cups 505 that can be extended and retracted in the vertical direction are symmetrically arranged. Each vacuum suction cup 505 is connected to a vacuum generator (not shown in the figure) through a pipeline (not shown in the figure). In the utility model, two groups of vacuum suction cups 505 are symmetrically arranged at both ends of each suction cup plate 503 along the Y-axis direction, and each group of vacuum suction cups includes two vacuum suction cups. Each suction cup plate 503 sucks one heat conducting plate 800 at a time.
[0053] Each clamping jaw linear module 504 can independently drive its corresponding suction cup plate 503 to move along the Z-axis direction. When the clamping jaw suction assembly 500 runs above the thermal conductive sheet 800 to be loaded, each clamping jaw linear module 504 on a pair of suction cup clamping jaw assemblies located on the clamping jaw suction assembly 500 drives each suction cup plate 503 to move downward, and the vacuum suction cup 505 connected to the suction cup plate 503 simultaneously moves downward to the surface of the thermal conductive sheet 800, and the vacuum generator is started. The vacuum suction cup 505 sucks the thermal conductive sheet 800 to load the thermal conductive sheet 800.
[0054] Preferably, a hollow rectangular groove is symmetrically arranged on both end surfaces of each suction cup plate 503 along the Y-axis direction and between the two side baffles, and a support plate 5031 is arranged at the edge of the groove of each rectangular groove; a fixed end of a floating plate linear module 506 with a driving direction along the Z-axis direction is connected to the support plate, and the driving end of the floating plate linear module 506 passes through the rectangular groove and connects to a floating plate 507, and a group of vacuum suction cups 505 are fixedly connected to a floating plate 507. In the utility model, the floating plate linear module 506 is a linear driving cylinder. When each floating plate linear module 506 is in an unactivated position, the bottom surface of each vacuum suction cup 505 and the bottom surface of each side baffle 508 are located on the same plane. In this arrangement, when the vacuum suction cup 505 absorbs the heat conductive sheet 800, the two top ends of the heat conductive sheet 800 along the Y-axis direction are just placed on the soft pads of the two side baffles 508.
[0055] Each floating plate linear module 506 can independently drive its corresponding floating plate 507 and the vacuum suction cup 505 on the floating plate 507 to move along the Z-axis direction.
[0056] When the thermal conductive sheet 800 moves to above the bracket 900, the floating plate linear module 506 is started, and the floating plate 507 and the vacuum suction cup 505 on the floating plate 507 are lowered to the bracket 900 with the thermal conductive sheet 800, and the vacuum generator is turned off, and the thermal conductive sheet 800 is placed on the bracket 900, completing the assembly action.
[0057] In addition, as a preference, the distance between a pair of suction cup jaw assemblies 502 symmetrically spaced apart on the jaw mounting plate 501 is sufficient to accommodate a suction cup jaw assembly, so as to meet the need for taking materials at intervals during actual production.
[0058] The frame 100 is also provided with a heat conducting sheet cache station 103 for storing the heat conducting sheets 800 to be loaded and assembled. In the utility model, four heat conducting sheets 800 can be stored in the heat conducting sheet cache station 103 at the same time.
[0059] The first detection component 600 is provided on the frame 100, where the clamp suction component 500 moves from the storage place of the thermal conductive sheet 800 to the path of the first conveying mechanism 101. The first detection component 600 includes a CCD camera with a shooting surface facing upward and a light source along the shooting angle of the CCD camera. In the utility model, two first detection components 600 are provided between the first conveying mechanism 101 and the thermal conductive sheet carrier buffer station 103, and each detection component 600 corresponds to detecting the position of the thermal conductive sheet 800 located on a suction cup plate 503 on the above-mentioned clamp suction component 500, and each detection component 600 is located below each suction cup plate 503, and each first detection component 600 detects and locates the position of the thermal conductive sheet 800 by shooting the positioning hole on the corresponding thermal conductive sheet 800 at an upward shooting angle.
[0060] A linear moving module B701 with a driving direction along the X-axis direction is provided on the frame 100 above the side of the first conveying mechanism 101 away from the heat conducting plate buffer station 103. A second detection component 700 is provided on the linear moving module B701. The second detection component 700 includes a CCD camera with a shooting surface facing downward and a light source along the shooting angle of the CCD camera. The linear moving module B is the same as the first linear module 200 described above, including a linear motor B, a guide rail B and a slider, and the specific connection relationship is not repeated here. The second detection component 700 is driven by the linear moving module B701 to move along the X-axis direction, and takes pictures of the positioning holes on the bracket 900 to detect the position of each bracket 900 on the assembly vehicle 102.
[0061] Preferably, a second conveying mechanism 104 is provided on the frame 100 and below the conveying mechanism, and the second conveying mechanism 104 is used for reflux conveyance of the assembled tool 102 on the first conveying mechanism 101 .
[0062] The operation process and principle of this utility model are as follows:
[0063] S1, loading: start the first linear module 200, which drives the clamping jaw suction assembly 500 to move to the top of the heat conducting sheet buffer station 103, start the clamping jaw driving cylinder, the suction cup plate 503, the floating plate 507 and the vacuum suction cup 505 on the floating plate 507 move down along the Z axis to the surface of the heat conducting sheet 800 synchronously, start the vacuum generator, and the vacuum suction cup 505 sucks and loads the heat conducting sheet 800;
[0064] S2, assembly positioning: During the process of transferring the clamping jaw suction component 500 with the heat conductive sheet 800 to the assembly vehicle 102, the two first detection components 600 respectively take photos of the two heat conductive sheets 800 on the clamping jaw suction component 500 for position detection; the clamping jaw suction component 500 with the heat conductive sheet 800 is transferred to the top of the assembly vehicle 102, and at the same time, the second detection mechanism 700 moves with the linear moving module B701 to the top of a bracket 900 on the assembly vehicle 102, and the second detection mechanism 700 takes photos of the bracket 900 for position detection; the control system combines the position detection information of the first detection component 600 and the second detection component 700 to obtain The corresponding relationship between the heat conductive sheet 800 and its corresponding bracket 900, if there is a position size deviation in the hole position where the two are assembled, the rotating motor drives the suction cup plate 503 and the heat conductive sheet 800 on the vacuum suction cup 505 to slightly rotate according to the position size deviation information to adjust the direction of the heat conductive sheet 800 so that it can be accurately aligned with the corresponding bracket 900; in addition, the first linear module 200 and the second linear module 300 can also drive the heat conductive sheet 800 to change the distance along the Y axis or along the X axis according to the position size of the heat conductive sheet 800 and its corresponding bracket 900 to adjust the position of the heat conductive sheet 800 so that it can be accurately aligned with the corresponding bracket 900;
[0065] S3, assembly: After the heat conductive sheet 800 and its corresponding bracket 900 are assembled and positioned, the floating plate linear module 506 is started, and the floating plate 507 moves downward. At the same time, the heat conductive sheet 800 on the vacuum suction cup 505 on the floating plate 507 is also pushed to its corresponding bracket 900, and the vacuum generator is turned off. The heat conductive sheet 800 is placed on the bracket 900 to complete the assembly.
[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.
Claims
1. A thermally conductive sheet automatic feeding and assembly mechanism, characterized in that: include: A frame (100), wherein a first conveying mechanism (101) is provided on the frame (100), an assembled tool (102) is provided on the conveying mechanism (101), and the conveying mechanism (101) is used to convey the assembled tool (102); A first linear module (200) is arranged on the frame (100), and the first linear module (200) moves along the X-axis direction; A second linear module (300) is connected to the first linear module (200), and the second linear module (300) moves along the Y-axis direction; the Y-axis direction is horizontal and perpendicular to the X-axis direction; The rotating module (400) is connected to the second linear module (300). The rotating module (400) is provided with a clamping jaw suction component (500). The rotating module (400) is used to adjust the rotation angle of the clamping jaw suction component (500).
2. The automatic feeding and assembling mechanism for thermally conductive sheets according to claim 1, characterized in that: The frame (100) is also provided with a first detection component (600) for detecting the position of the heat conducting plate (800) on the clamping jaw suction component (500); The frame (100) is also provided with a second detection component (700) for detecting the position of the bracket (900) on the assembly tool (102).
3. The automatic feeding and assembling mechanism for thermally conductive sheets according to claim 2, characterized in that: The first detection component (600) is a CCD camera, which is located in the path of the clamping jaw suction component (500) moving from the storage location of the thermal conductive sheet (800) to the first conveying mechanism (101), and the first detection component (600) is located below the thermal conductive sheet (800) on the clamping jaw suction component (500), with the shooting surface facing upward to shoot the thermal conductive sheet (800).
4. The automatic feeding and assembling mechanism for thermally conductive sheets according to claim 2, characterized in that: A linear motion module B (701) is also provided on the frame (100) above one side of the first conveying mechanism (101). The second detection component (700) is connected to the linear motion module B (701). The second detection component (700) is driven by the linear motion module B (701) along the X-axis direction. The second detection component (700) is a CCD camera facing downwards, and is used to shoot the position of the bracket (900) on the assembly tool (102) at a top-down angle.
5. The automatic feeding and assembling mechanism for thermally conductive sheets according to claim 2, characterized in that: The first detection component (600) and the second detection component (700) are each provided with a light source along the shooting angle of the CCD camera.
6. The automatic feeding and assembling mechanism for thermally conductive sheets according to claim 1, characterized in that: The clamping jaw suction assembly (500) comprises: A clamping jaw mounting plate (501) is connected to the rotating module (400); a pair of suction cup clamping jaw assemblies (502) are symmetrically arranged on the clamping jaw mounting plate (501), each suction cup clamping jaw assembly (502) includes a suction cup plate (503), and each suction cup plate (503) is connected to a clamping jaw linear module (504) whose driving direction is arranged along the Z-axis direction; each suction cup plate (503) is also provided with a plurality of vacuum suction cups (505), and each vacuum suction cup (505) is connected to a vacuum generator through a pipeline.
7. The automatic feeding and assembling mechanism for thermally conductive sheets according to claim 6, characterized in that: Each of the suction cup plates (503) is provided with a plurality of hollow grooves, and a floating plate (507) is provided below each of the hollow grooves; Each of the suction cup plates (503) is provided with a plurality of floating plate linear modules (506) whose driving directions are arranged along the Z axis; a fixed end of each floating plate linear module (506) is connected to the suction cup plate (503), and a driving end of each floating plate linear module (506) is connected to the floating plate (507); A plurality of vacuum suction cups (505) are connected to each of the floating plates (507).
8. The automatic feeding and assembling mechanism for thermally conductive sheets according to claim 6, characterized in that: A soft pad is provided on the surface of each suction cup plate (503) that contacts the heat conducting plate (800).
9. The automatic feeding and assembling mechanism for thermally conductive sheets according to claim 1, characterized in that: The rotating module (400) is a rotating motor.