A pre-locking mechanism for a scroll compressor stator
By designing a pre-locking mechanism for the static disk of the scroll compressor, the problems of static disk installation error and lack of pre-locking mechanism in the prior art are solved, efficient and precise pre-locking of the static disk is achieved, and the working efficiency and service life of the compressor are improved.
Patent Information
- Application Number
- CN202421526030.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing scroll compressor static disk installation technology has multiple manual operations, which can easily lead to installation errors, and lack effective pre-processing and pre-locking mechanisms, which leads to loosening or offsetting of the static disk, affecting the working efficiency and service life of the compressor.
A pre-locking mechanism for the static disk of the scroll compressor is designed, including a support mechanism and a placement mechanism. By starting each component, the precise docking, pre-processing, positioning and locking of the static disk and further pre-locking processing are achieved to ensure the stability of the static disk and the technical parameters of the static disk meet the requirements.
Through this pre-locking mechanism, the pre-locking task of the static disk can be efficiently and accurately completed, reducing installation errors, improving the positioning accuracy of the static disk and the working efficiency of the compressor, extending the service life, and reducing installation costs and time.
Smart Images

Figure CN222725936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of scroll compression, in particular to a pre-locking mechanism for a stator disk of a scroll compressor. Background Art
[0002] Scroll compressor is a highly efficient compression equipment, widely used in refrigeration, air conditioning and gas compression. One of the core components of the scroll compressor is the stator, which cooperates with the moving plate to achieve the gas compression process through relative movement. The installation and positioning accuracy of the stator is crucial to the performance and life of the compressor. Traditional stator installation usually requires precision machining and complex installation processes to ensure the stability and accuracy of the stator, thereby ensuring the efficient operation of the scroll compressor.
[0003] The existing scroll compressor stator installation technology has some defects in practical applications. First, the traditional stator installation process requires manual operation and involves multiple steps, which can easily lead to installation errors and affect the positioning accuracy of the stator. Secondly, the existing technology lacks an effective pre-treatment and pre-locking mechanism, and the stator is prone to loosening or offset during the installation process, affecting the working efficiency and service life of the compressor. In addition, the traditional stator installation process is complicated and cumbersome to operate, requiring professional technicians to operate, which increases the installation cost and time. Therefore, there is an urgent need for a pre-locking mechanism for the stator of a scroll compressor. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and provide a pre-locking mechanism for a stator of a scroll compressor.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a pre-locking mechanism for a stator of a scroll compressor, comprising: a supporting mechanism, the supporting mechanism comprising a side plate, a horizontal plate is arranged on one side of the side plate, a top plate is arranged on the horizontal plate, a first working device is arranged on the top plate, a second working device is arranged on the side of the side plate away from the horizontal plate, a transmitter is arranged between the two side plates, a processor is arranged on the side of the top plate away from the first working device, a placing mechanism is arranged in the supporting mechanism, the placing mechanism comprises a placing frame, a supporting frame is arranged on the placing frame, and a placing device is arranged on the supporting frame.
[0006] As a preferred implementation, two ends of the transverse plate are respectively fixed between two side plates, and the bottom side of the top plate is fixedly connected to the transverse plate.
[0007] As a preferred embodiment, the first working device is docked on the top plate, and one end of the processor is docked on a side of the top plate away from the first working device.
[0008] As a preferred implementation, one end of the transmitter is fixedly connected to the side panel, and one end of the second working device is butted against the side panel.
[0009] As a preferred implementation, the placement rack is fixed between two side panels, and the support frame is limited on the placement rack for lifting and lowering adjustment.
[0010] As a preferred embodiment, the bottom side of the placement device is fixedly connected to the support frame.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] The utility model starts the supporting mechanism and the placing mechanism in sequence, puts each component in a standby state, places the stator of the scroll compressor on the placing frame, ensures that the stator is firmly fixed, operates the supporting frame for lifting and lowering adjustment, makes the placer accurately dock with the stator, starts the first working device and the second working device, respectively performs necessary pre-processing operations on the stator, after the pre-processing is completed, starts the transmitter to position and lock the stator, ensures that the stator is in an accurate position, then starts the processor, performs further pre-locking processing operations on the stator, ensures that various technical parameters of the stator meet the requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model provides a structural schematic diagram of a pre-locking mechanism for a stator plate of a scroll compressor.
[0014] Figure 2 The utility model provides a structural schematic diagram of a support mechanism for a pre-locking mechanism of a stator plate of a scroll compressor.
[0015] Figure 3 The utility model provides a schematic diagram of the placement mechanism structure of a pre-locking mechanism for a stator plate of a scroll compressor.
[0016] Legend:
[0017] 1. Support mechanism; 11. Side plate; 12. Horizontal plate; 13. Top plate; 14. First working device; 15. Second working device; 16. Launcher; 17. Processor;
[0018] 2. placing mechanism; 21. placing rack; 22. supporting rack; 23. placing device. DETAILED DESCRIPTION
[0019] In order to more clearly illustrate the overall concept of the utility model, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.
[0020] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0021] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0022] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0023] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0024] like Figure 1-3As shown, the utility model provides a technical solution: a pre-locking mechanism for a vortex compressor stator, comprising: a supporting mechanism 1, the supporting mechanism 1 comprising a side plate 11, a horizontal plate 12 is arranged on one side of the side plate 11, a top plate 13 is arranged on the horizontal plate 12, a first working device 14 is arranged on the top plate 13, a second working device 15 is arranged on the side of the side plate 11 away from the horizontal plate 12, a launcher 16 is arranged between the two side plates 11, a processor 17 is arranged on the side of the top plate 13 away from the first working device 14, a placing mechanism 2 is arranged in the supporting mechanism 1, the placing mechanism 2 comprises a placing frame 21, and a placing frame 21 is arranged on There is a support frame 22, and a placer 23 is arranged on the support frame 22. The two ends of the horizontal plate 12 are respectively fixed between the two side plates 11, the bottom side of the top plate 13 is fixedly connected to the horizontal plate 12, the first working equipment 14 is docked on the top plate 13, one end of the processor 17 is docked on the side of the top plate 13 away from the first working equipment 14, one end of the transmitter 16 is fixedly connected to the side plate 11, one end of the second working equipment 15 is docked on the side plate 11, the placement frame 21 is fixed between the two side plates 11, the support frame 22 is limited on the placement frame 21 for lifting and lowering adjustment, and the bottom side of the placer 23 is fixedly connected to the support frame 22.
[0025] When starting the equipment, start the support mechanism 1 and the placement mechanism 2 in sequence, so that each component is in a standby state. Place the static disk of the scroll compressor on the placement frame 21, and ensure that the static disk is fixed firmly, operate the support frame 22 to lift and adjust, so that the placement device 23 can accurately dock the static disk. Start the first working device 14 and the second working device 15, and perform necessary pretreatment operations on the static disk respectively. After the pretreatment is completed, start the launcher 16 to position and lock the static disk to ensure that the static disk is in the correct position. Then, start the processor 17 to perform further pre-locking processing operations on the static disk to ensure that the various technical parameters of the static disk meet the requirements. During this period, the operator needs to continuously monitor the processing process to ensure that each device operates normally and make necessary adjustments according to the actual situation. After the processing is completed, release the fixation of the placement device 23, and take out the pre-locked static disk for subsequent processing or assembly. Finally, close the support mechanism 1 and the placement mechanism 2 in sequence, and perform equipment inspection and maintenance, especially cleaning the launcher 16, checking the processor 17, and maintaining the first working device 14 and the second working device 15 to ensure that the equipment is in good condition when it is used next time. Through the above process, the pre-locking mechanism for the stator of the scroll compressor can efficiently and accurately complete the pre-locking task of the stator, thereby improving the overall efficiency and processing quality of the production line.
[0026] Working principle:
[0027] like Figure 1-3As shown, first, ensure that all components in the support mechanism 1 are intact, especially the side panels 11, the cross panels 12, the top panels 13, the first working equipment 14, the second working equipment 15, the launcher 16 and the processor 17, and at the same time check the normal operation of the placement frame 21, the support frame 22 and the placement device 23 of the placement mechanism 2. When starting the equipment, start the support mechanism 1 and the placement mechanism 2 in turn to ensure that each component is operating normally and is in a standby state. Then, place the stator disk of the scroll compressor on the placement frame 21 to ensure that it is firmly fixed. Next, operate the support frame 22 to lift and lower it so that the placement device 23 can accurately dock with the stator disk.
[0028] After confirming that the static disk is well connected, the first working device 14 and the second working device 15 are started to perform necessary pre-processing operations on the static disk. These operations may include cleaning, calibration or other preliminary preparations to ensure that the static disk meets the requirements of subsequent processing. After the pre-processing is completed, the transmitter 16 is started to accurately position and lock the static disk to ensure that the static disk is in the correct position for the next processing.
[0029] Then, the processor 17 is started to perform further pre-locking processing operations on the static disk to ensure that the various technical parameters of the static disk meet the set requirements. During the entire processing process, the operator needs to monitor the processing process in real time to ensure that each device operates normally and make necessary adjustments according to the actual situation to ensure processing quality and efficiency.
[0030] After the processing is completed, the fixation of the placement device 23 is released, and the pre-locked static disk is taken out from the placement frame 21 for subsequent processing or assembly. Finally, the support mechanism 1 and the placement mechanism 2 are closed in turn, and the equipment is fully inspected and maintained, especially cleaning the emitter 16, inspecting the processor 17, and maintaining the first working device 14 and the second working device 15 to ensure that the equipment is in the best condition when it is used next time.
[0031] Through the above process, the pre-locking mechanism for the stator of the scroll compressor can efficiently and accurately complete the pre-locking task of the stator, thereby improving the overall efficiency and processing quality of the production line.
[0032] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0033] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pre-locking mechanism for a scroll compressor stator, characterized in that: include: A support mechanism (1), the support mechanism (1) comprising a side plate (11), a horizontal plate (12) being arranged on one side of the side plate (11), a top plate (13) being arranged on the horizontal plate (12), a first working device (14) being arranged on the top plate (13), a second working device (15) being arranged on the side of the side plate (11) away from the horizontal plate (12), a transmitter (16) being arranged between the two side plates (11), a processor (17) being arranged on the side of the top plate (13) away from the first working device (14), a placing mechanism (2) being arranged in the support mechanism (1), the placing mechanism (2) comprising a placing frame (21), a supporting frame (22) being arranged on the placing frame (21), and a placing device (23) being arranged on the supporting frame (22).
2. A pre-locking mechanism for a scroll compressor stator according to claim 1, characterized in that: The two ends of the transverse plate (12) are respectively fixed between the two side plates (11), and the bottom side of the top plate (13) is fixedly connected to the transverse plate (12).
3. A pre-locking mechanism for a scroll compressor stator according to claim 2, characterized in that: The first working device (14) is docked on the top plate (13), and one end of the processor (17) is docked on a side of the top plate (13) away from the first working device (14).
4. The pre-locking mechanism for a scroll compressor stator according to claim 1, characterized in that: One end of the transmitter (16) is fixedly connected to the side plate (11), and one end of the second working device (15) is butt-jointed to the side plate (11).
5. The pre-locking mechanism for a scroll compressor stator according to claim 1, characterized in that: The placement rack (21) is fixed between the two side plates (11), and the support rack (22) is limited on the placement rack (21) for lifting and lowering adjustment.
6. The pre-locking mechanism for a scroll compressor stator according to claim 1, characterized in that: The bottom side of the placement device (23) is fixedly connected to the support frame (22).