Fixed dust removal mechanism used on electric spindle
By designing a split vacuum cover with a bolt-type locking structure, combined with the cooperation of the prototypical positioning part and the rubber strip, the problem of the existing vacuum cover being unable to replace and loosen easily is solved, and the stability and efficient vacuum cleaner of the vacuum cover are achieved.
Patent Information
- Application Number
- CN202421471460.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The vacuum cover on the existing electric spindle cannot be replaced and is prone to loosening, resulting in the inability to collect dust and debris effectively, affecting the life of the machine and working environment.
A fixed dust removal mechanism is designed, and a vacuum cleaner with a bolt-type locking structure is used. The cover body and the vacuum cleaner are split parts and can be detachably connected. Combined with the cooperation of the prototypical positioning part and the flange, additional support is provided through rubber strips to ensure the stability and vacuum cleaner of the vacuum cleaner.
The maintenance and stability of the vacuum cleaner cover is achieved, the maintenance and replacement costs are reduced, unnecessary economic losses are avoided, and the vacuum cleaner capacity is improved.
Smart Images

Figure CN222726193U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite material production and processing, in particular to a fixed dust removal mechanism applied to an electric spindle. Background Art
[0002] Composite parts are usually processed by electric spindles during milling, drilling and cutting. The contact between the electric spindle tool and the composite material will generate a lot of dust and debris. The dust and debris will penetrate into the machine, causing damage to precision components and shortening the machine life. At the same time, a lot of dust entering the air will make the working environment harsh and endanger the respiratory health of operators. Therefore, it is necessary to collect the dust and debris generated during the cutting process of the electric spindle tool.
[0003] At present, in order to solve the problem of dust and debris, a dust hood is generally fixed on the electric spindle, which is connected to the vacuum cleaner through a PU air duct to discharge dust and debris. In the prior art, the dust hood is mostly welded on the electric spindle in an integrated structure, but if the dust hood is damaged, it cannot be repaired and needs to be scrapped as a whole, which has high cost of use; some prior art also fixes the side of the electric spindle close to the tool direction by means of a clamp, but during use, it is easy to break due to the structural strength, and the tightness and effective time are difficult to guarantee. In addition, due to the vibration of the tool, the dust hood may rotate due to the looseness of the clamp, causing the dust hood to collide with other mechanisms, resulting in unnecessary economic losses. Utility Model Content
[0004] The main purpose of the utility model is to provide a fixed dust removal mechanism applied to an electric spindle, so as to solve the problems in the prior art that a welded dust hood cannot be replaced and a clamp-type dust hood is easy to loosen.
[0005] In order to solve the above problems, the utility model adopts the following technical solution: a fixed dust removal mechanism applied to an electric spindle, comprising a dust hood fixedly arranged on the electric spindle, the dust hood comprising a hood body and a dust cover, the hood body is sleeved on the outside of the tool of the electric spindle and is detachably connected to the electric spindle by bolts, the dust cover is covered on the side of the hood body away from the electric spindle, a dust collecting port is provided on the dust cover, the tool of the electric spindle passes through the dust collecting port and extends to the outside of the dust hood, and a dust suction connector for connecting a vacuum cleaner is provided on one circumferential side of the hood body.
[0006] Furthermore, the dust collection cover is detachably connected to the cover body via bolts.
[0007] Furthermore, an arc-shaped groove is formed on the side wall of the cover body close to the dust cover, a rubber strip is placed in the arc-shaped groove, and one side of the rubber strip protrudes from the outer edge of the corresponding side of the arc-shaped groove.
[0008] Furthermore, the cover body is a rectangular frame structure with open ends axially, bolt holes are respectively provided at the four corners of the cover body, there are two arc grooves, the two arc grooves are respectively arranged on both sides of the height direction of the corresponding sides of the cover body, and are located close to the bolt holes.
[0009] Furthermore, a flange is fixedly provided on one side of the electric spindle close to the tool, and a contoured positioning portion matching the shape of the flange is provided on one side of the cover close to the electric spindle, and the positioning portion is sleeved on the outer wall of the flange.
[0010] Furthermore, a spindle fixing plate is fixed to the bottom of the electric spindle, and the cover body is fixedly connected to the spindle fixing plate through the bolts.
[0011] Furthermore, the dust collection port includes an extension portion and a dust suction pipe, the extension portion is in a truncated cone shape, and the truncated cone-shaped extension portion is in a tapered state along the tool extension direction of the electric spindle, and the dust suction pipe is coaxially and connected to the end of the extension portion away from the dust suction cover.
[0012] The beneficial effects of the utility model are:
[0013] 1. The locking structure of the dust hood is bolt-type, and the tightness is guaranteed. At the same time, the hood body and the dust cover are split parts, which has low maintenance and repair costs. Each part is easy to disassemble and replace, which greatly reduces the cost;
[0014] 2. The matching of the contoured positioning part and the flange plate facilitates the positioning between the cover body and the electric spindle. At the same time, it prevents the dust hood from shifting and rotating during use, which may cause the dust hood to collide with other mechanisms and cause unnecessary economic losses.
[0015] 3. The rubber strip can provide additional support between the cover and the dust cover to prevent the bolts from being too tight and to prevent loosening due to insufficient thread clearance.
[0016] 4. By providing a dust suction pipe and an extension part, the diameter of the dust collecting port is reduced, thereby increasing the dust suction capacity of the dust suction hood. At the same time, the diameter of the dust suction pipe can be adjusted according to different knives or different composite materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0018] Figure 1A three-dimensional diagram of a fixed dust removal mechanism applied to an electric spindle according to the utility model;
[0019] Figure 2 A three-dimensional diagram of the electric spindle of the utility model;
[0020] Figure 3 It is a structural schematic diagram of one side of the cover body of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the other side of the cover body of the utility model;
[0022] Figure 5 It is a schematic structural diagram of the dust suction cover of the utility model.
[0023] Description of Reference Numerals
[0024] 1. Electric spindle; 11. Tool; 12. Flange; 13. Spindle fixing plate; 2. Dust hood; 21. Hood body; 211. Arc groove; 212. Bolt hole; 213. Contour positioning portion; 22. Dust cover; 221. Dust collecting port; 2211. Extension portion; 2212. Dust pipe; 23. Dust connector. DETAILED DESCRIPTION
[0025] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0026] See also Figures 1 to 5As shown, a fixed dust removal mechanism applied to an electric spindle 1 includes a dust hood 2 fixedly arranged on the electric spindle 1, and the dust hood 2 includes a hood body 21 and a dust cover 22. The hood body 21 is a rectangular frame structure, and the hood body 21 is sleeved on the outside of the tool 11 of the electric spindle 1. The axial ends of the hood body 21 are open, and the side wall of the axial side of the hood body 21 abuts against the side wall of the electric spindle 1 close to the tool 11, and is detachably connected to the electric spindle 1 by bolts. In this embodiment, a flange 12 is fixedly provided on the side wall of the electric spindle 1 close to the tool 11, and a contour positioning portion 213 adapted to the shape of the flange 12 is provided on the side of the hood body 21 close to the electric spindle 1. The contour positioning portion 213 is sleeved on the outer wall of the flange 12, and then fixedly connected to the electric spindle 1 by bolts. The matching of the contoured positioning portion 213 and the flange 12 facilitates the positioning between the cover body 21 and the motor spindle 1, and prevents the dust hood 2 from shifting or rotating during use, which may cause the dust hood 2 to collide with other mechanisms and cause unnecessary economic losses. Preferably, a spindle fixing plate 13 is fixed to the bottom of the motor spindle, and the cover body 21 is fixedly connected to the spindle fixing plate 13 by bolts, thereby achieving the purpose of being fixedly connected to the motor spindle.
[0027] The dust cover 22 covers the opening of the cover body 21 on one side away from the electric spindle 1, so that a dust collection space is formed inside the cover body 21. In this embodiment, the dust cover 22 is fixedly connected to the cover body 21 by bolts. Preferably, bolt holes 212 are respectively provided at the four corners of the cover body 21, and the dust cover 22 is fixed to the cover body 21 by four bolts, that is, the four bolts pass through the dust cover 22 and are respectively screwed with the bolt holes 212 at the four corners of the cover body 21, so as to realize the detachable connection between the dust cover 22 and the cover body 21, which is convenient for the maintenance or replacement of the cover body 21 during the later use. Preferably, an arc-shaped groove 211 is opened on the side wall of the cover body 21 close to the dust cover 22, and a rubber strip (not shown in the figure) is placed in the arc-shaped groove 211, and one side of the rubber strip protrudes from the outer edge of the corresponding side of the arc-shaped groove 211. In this embodiment, there are two arc grooves 211, which are respectively arranged on both sides of the corresponding sides of the cover body 21 in the height direction and are located near the bolt hole 212. The rubber strip can provide additional support between the cover body 21 and the dust cover 22 to prevent the bolts from being too tight and prevent loosening due to insufficient thread clearance.
[0028] A dust collecting port 221 is provided on the dust collecting cover 22, and the tool 11 of the electric spindle 1 extends to the outside of the dust collecting cover 2 through the dust collecting port 221. In this embodiment, the dust collecting port 221 includes an extension portion 2211 and a dust collecting pipe 2212. The extension portion 2211 is in a truncated cone shape, and the truncated cone-shaped extension portion 2211 is in a gradually contracting state along the extension direction of the tool 11 of the electric spindle 1. The dust collecting pipe 2212 is coaxial and fixedly arranged at one end of the extension portion 2211 away from the dust collecting cover 22, and the central axis of the dust collecting pipe 2212 is in line with the central axis of the tool 11. A dust collecting connector 23 is provided on one side of the circumference of the cover body 21 for connecting a vacuum cleaner. In this embodiment, the extension portion 2211 is used to make way for the tool holder (not indicated in the figure) of the electric spindle 1, wherein the tool holder is a prior art and is used to fix the tool 11 and is not described in detail here. By providing the dust suction pipe 2212 and the tapered extension portion 2211 , the diameter of the dust collecting port 221 is reduced, thereby increasing the dust suction capability of the dust hood 2 .
[0029] When the utility model is implemented, the cover body 21 is first sleeved on the outside of the tool 11 of the electric spindle 1, and then the contoured positioning portion 213 is positioned with the flange 12, and then fixedly connected with the spindle fixing plate 13 by bolts, so as to achieve the purpose of fixed connection between the cover body 21 and the electric spindle 1, and then the dust collecting cover is fixed on the cover body 21 by bolts, so that a dust suction space is formed inside the cover body 21, and the rubber strip can prevent the dust collecting cover 22 from being too tight or too loose. At this time, the working end of the tool 11 of the electric spindle 1 extends to the outside of the dust collecting cover 2 through the dust collecting port 221, and is used for milling, drilling and cutting of composite materials. The dust collecting connector 23 on one side of the cover body 21 is connected to the dust collector to generate suction. During the operation of the tool 11, the dust and debris generated are collected by the dust collecting port 221, flow through the internal space of the cover body 21, and are discharged to the dust collector through the dust collecting connector 23.
[0030] The locking structure of the dust hood 2 of the utility model is a bolt type, and the degree of tightening is guaranteed. At the same time, the dust hood 2 is a split part, and the maintenance cost is low. Each part is easy to disassemble and replace, which greatly reduces the cost. Through the cooperation of the contour positioning part 213 and the flange 12, it is convenient to position the cover body 21 and the electric spindle 1, and at the same time, the dust hood 2 is prevented from shifting and rotating during use, causing the dust hood 2 to collide with other mechanisms and cause unnecessary economic losses; the rubber strip can provide additional support between the cover body 21 and the dust cover 22 to prevent the bolts from being fixed too tight, and at the same time, it can prevent loosening due to insufficient thread clearance; by setting the dust pipe 2212 and the extension part 2211, the diameter of the dust collection port 221 is reduced, thereby increasing the dust collection capacity of the dust hood 2, and the diameter of the dust pipe 2212 can be adjusted according to different tools 11 or different composite materials; the detachable connection between the dust cover 22 and the cover body 21 is more convenient for adjustment, replacement and maintenance.
[0031] The above description is only a preferred embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
Claims
1. A fixed dust removal mechanism applied to an electric spindle (1), comprising a dust hood (2) fixedly arranged on the electric spindle (1), characterized in that: The dust hood (2) comprises a hood body (21) and a dust cover (22); the hood body (21) is sleeved on the outside of the tool (11) of the electric spindle (1) and is detachably connected to the electric spindle (1) via bolts; the dust cover (22) covers a side of the hood body (21) away from the electric spindle (1); a dust collection port (221) is provided on the dust cover (22); the tool (11) of the electric spindle (1) passes through the dust collection port (221) and extends to the outside of the dust hood (2); and a dust collection connector (23) for connecting a vacuum cleaner is provided on one circumferential side of the hood body (21).
2. The fixed dust removal mechanism used on the electric spindle (1) according to claim 1, characterized in that: The dust suction cover (22) is detachably connected to the cover body (21) via bolts.
3. The fixed dust removal mechanism used on the electric spindle (1) according to claim 2, characterized in that: An arc-shaped groove (211) is provided on the side wall of the cover body (21) close to the dust collecting cover (22), a rubber strip is placed in the arc-shaped groove (211), and one side of the rubber strip protrudes from the outer edge of the corresponding side of the arc-shaped groove (211).
4. The fixed dust removal mechanism used on the electric spindle (1) according to claim 3, characterized in that: The cover body (21) is in the form of a rectangular frame structure with two axial ends open. Bolt holes (212) are respectively provided at the four corners of the cover body (21). There are two arc-shaped grooves (211). The two arc-shaped grooves (211) are respectively provided on both sides of the corresponding sides of the cover body (21) in the height direction and are located close to the bolt holes (212).
5. The fixed dust removal mechanism used on the electric spindle (1) according to claim 1, characterized in that: A flange (12) is fixedly provided on a side of the electric spindle (1) close to the tool (11), and a contoured positioning portion (213) matching the shape of the flange (12) is provided on a side of the cover (21) close to the electric spindle (1), the positioning portion being sleeved on an outer wall of the flange (12).
6. The fixed dust removal mechanism used on the electric spindle (1) according to claim 1, characterized in that: A spindle fixing plate (13) is fixed to the bottom of the electric spindle (1), and the cover body (21) is fixedly connected to the spindle fixing plate (13) via the bolts.
7. The fixed dust removal mechanism used on the electric spindle (1) according to claim 1, characterized in that: The dust collection port (221) comprises an extension portion (2211) and a dust suction pipe (2212); the extension portion (2211) is in a truncated cone shape; the truncated cone-shaped extension portion (2211) is in a gradually contracting state along the extension direction of the tool (11) of the electric spindle (1); and the dust suction pipe (2212) is coaxially and connected to one end of the extension portion (2211) in a direction away from the dust suction cover (22).