An environmentally friendly wire surface treatment device

By designing an environmentally friendly wire surface treatment device with rotating motor and grinding blocks, the problems of low manual processing efficiency and waste chips are solved, and efficient surface treatment and environmental improvement are achieved.

CN222726234UActive Publication Date: 2025-04-08JIANGSU QINAN IND CO LTD
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Patent Information

Application Number
CN202421513975.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-08
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The surface treatment of existing environmentally friendly wires is mostly hand-held for grinding, which has low efficiency and failure to collect waste chips in a centralized manner, resulting in poor processing environment.

Method used

An environmentally friendly wire surface treatment device is designed, and a rotating motor is used to drive the wire to rotate, remove burrs and dirt through the grinding block, and collect waste chips in a concentrated manner through the cooperation of leakage grooves and waste chip collection box.

Benefits of technology

It improves surface treatment efficiency, saves manpower, and at the same time realizes centralized collection of waste chips, improving the environment at the processing site.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environmentally friendly wire surface treatment device in the environmentally friendly wire processing technology industry. It comprises a main mounting seat, a motor mounting box is bolted to the front and rear ends of the upper part of the main mounting seat, a rotating motor is installed inside the motor mounting box, the front end of the rotating motor is connected to the mounting frame, a clamping block is installed on the mounting frame, an L-shaped mounting column is bolted to the upper middle part of the main mounting seat, a driving seat is installed at the lower end of the L-shaped mounting column, a screw rod is installed in the driving seat, a cylinder is installed below the screw rod, a connecting block is installed below the cylinder, and a waste chip collection box is placed below the main mounting seat. This device uses a rotating motor to drive the environmentally friendly wire to rotate, so that the surface of the environmentally friendly wire is polished by a grinding block to remove burrs and dirt on the wire surface, which greatly improves the surface treatment efficiency and saves manpower; the coordinated installation of the leakage groove and the waste chip collection box allows the waste chips generated after polishing to flow into the waste chip collection box through the guide plate, realizing the centralized collection of waste chips and making the processing site cleaner.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmentally friendly wire material processing, in particular to an environmentally friendly wire material surface treatment device. Background Art

[0002] Wire rod is the smallest cross-sectional size among hot-rolled steel sections. According to different rolling mills, it can be divided into high-speed wire rod (high-speed wire) and ordinary wire rod (ordinary wire). Wire rod is generally made of ordinary carbon steel and high-quality carbon steel. According to the steel distribution catalog and different uses, wire rod includes ordinary low-carbon steel hot-rolled round wire rod, high-quality carbon steel wire rod, carbon welding wire rod, quenched and tempered threaded wire rod, wire rod for steel wire rope, wire rod for piano wire and stainless steel wire rod, etc.

[0003] There is a type of environmentally friendly wire. Since there will be burrs and certain dirt on the surface of the environmentally friendly wire during the processing, the surface of the environmentally friendly wire needs to be processed to improve the production quality of the wire.

[0004] However, the existing technology has the following problems:

[0005] 1. The surface treatment of current environmentally friendly wires is mostly done by hand-held grinding and processing, which is not only time-consuming and labor-intensive, but also has low processing efficiency and low production efficiency;

[0006] 2. At present, in the process of surface treatment of environmentally friendly wires, there is no centralized collection of the waste chips after treatment, which leads to the deterioration of the processing environment on site, and regular treatment also wastes time and energy. Utility Model Content

[0007] The utility model aims to provide an environmentally friendly wire surface treatment device to solve the above-mentioned problems of low manual treatment efficiency and untreated waste.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an environmentally friendly wire surface treatment device, comprising a main mounting seat, a motor mounting box is installed at the front and rear ends of the upper part of the main mounting seat by bolts, a rotating motor is installed inside the motor mounting box, the front end of the rotating motor is connected to the mounting frame, a clamping block is installed on the mounting frame, an L-shaped mounting column is installed at the upper middle part of the main mounting seat by bolts, a driving seat is installed at the lower end of the L-shaped mounting column, a screw rod is installed in the driving seat, a cylinder is installed below the screw rod, a connecting block is installed below the cylinder, and a waste chip collection box is placed below the main mounting seat.

[0009] As a further solution of the utility model: four supporting legs are installed under the main mounting seat, the bottom end of the rotating motor is fixed to the bottom of the motor mounting box by bolts, and the front end of the rotating motor is connected to the driving shaft through a coupling. The supporting legs are used to support the entire device, the motor mounting box is used to install the rotating motor, and the rotating motor cooperates with the driving shaft to drive the mounting frame to rotate.

[0010] As a further solution of the utility model: the front end of the drive shaft is connected to the rear end of the installation frame, the installation frame is a horizontal U-shape, a pressure groove is opened on the horizontal plate at the lower end of the installation frame, a hydraulic cylinder is installed above the horizontal plate at the upper end of the installation frame, the output end of the hydraulic cylinder passes through the upper horizontal plate, the top of the output end of the hydraulic cylinder is connected to a clamping block, and an environmentally friendly wire body is installed between the clamping blocks at both ends. The installation frame is used to install the hydraulic cylinder and the clamping block, the clamping block cooperates with the pressure groove to compress the environmentally friendly wire body, and the hydraulic cylinder is used to provide clamping force.

[0011] As a further solution of the utility model: the long end of the L-shaped mounting column is fixed above the main mounting seat, the top end of the driving seat is fixed below the short end of the L-shaped mounting column by bolts, and the driving seat is an inverted U-shape. The L-shaped mounting column is used to install the driving seat, and the driving seat is used to install the stepping motor and the lead screw.

[0012] As a further solution of the utility model: the two ends of the screw are respectively rotatably fixed on the two end vertical plates of the driving seat, the left end of the screw passes through the driving seat vertical plate and the front end is fixed to the stepping motor through a coupling. The rotating motor is used to drive the screw to rotate, and the screw is used to drive the moving block to move.

[0013] As a further solution of the utility model: the screw rod is threadedly connected to a moving block, a cylinder is welded below the moving block, a connecting block is installed at the top of the cylinder through a bolt, two spring telescopic rods are symmetrically installed at the front end of the connecting block, and the other end of the spring telescopic rod is connected to a grinding block. The moving block is used to drive the cylinder to move, the cylinder is used to drive the connecting block and the grinding block to move up and down, the spring telescopic rod is used for shock absorption, and the grinding block is used to grind away burrs on the surface of the environmentally friendly wire body.

[0014] As a further solution of the utility model: a drain groove is opened inside the main mounting seat, guide plates are installed at both ends of the drain groove, and the waste chip collection box is placed under the drain groove. The drain groove cooperates with the guide plate to guide the waste chips into the waste chip collection box, and the waste chip collection box is used to collect the waste chips in a centralized manner.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. In the utility model, a rotating motor is used to drive the environmentally friendly wire to rotate, so that the surface of the environmentally friendly wire is polished by a grinding block to remove burrs and dirt on the surface of the wire, which greatly improves the surface treatment efficiency and saves manpower;

[0017] 2. In the utility model, the drain trough and the waste chip collection box are installed in coordination, so that the waste chips generated after grinding flow into the drain trough through the guide plate and then flow into the waste chip collection box, thereby realizing the centralized collection of waste chips and making the processing site cleaner. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the installation of the wire of the utility model;

[0020] Figure 3 This is a schematic diagram of the installation structure of the rotating motor of the utility model;

[0021] Figure 4 This is a schematic diagram of the installation structure of the clamping block and the pressing groove of the utility model.

[0022] In the figure: 1. Main mounting seat; 2. Support legs; 3. Motor mounting box; 4. Rotating motor; 5. Driving shaft; 6. Mounting frame; 7. Pressing groove; 8. Hydraulic cylinder; 9. Clamping block; 10. L-shaped mounting column; 11. Driving seat; 12. Stepping motor; 13. Screw rod; 14. Moving block; 15. Cylinder; 16. Connecting block; 17. Spring telescopic rod; 18. Grinding block; 19. Leakage groove; 20. Environmentally friendly wire body; 21. Guide plate; 22. Waste collection box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4In an embodiment of the utility model, an environmentally friendly wire surface treatment device includes a main mounting seat 1, a motor mounting box 3 is installed at the front and rear ends of the upper part of the main mounting seat 1 by bolts, a rotating motor 4 is installed inside the motor mounting box 3, the front end of the rotating motor 4 is connected to the mounting frame 6, and a clamping block 9 is installed on the mounting frame 6. An L-shaped mounting column 10 is installed at the upper middle part of the main mounting seat 1 by bolts, a driving seat 11 is installed at the lower end of the L-shaped mounting column 10, a screw rod 13 is installed in the driving seat 11, a cylinder 15 is installed below the screw rod 13, a connecting block 16 is installed below the cylinder 15, and a waste chip collection box 22 is placed below the main mounting seat 1. This device adopts a rotating motor 4 to drive the environmentally friendly wire body 20 to rotate, so that the surface of the environmentally friendly wire body 20 is polished by the grinding block 18 to remove burrs and dirt on the wire surface, which greatly improves the surface treatment efficiency and saves manpower; the coordinated installation of the leakage groove 19 and the waste chip collection box 22 allows the waste chips generated after grinding to flow into the leakage groove 19 through the guide plate 21 and then into the waste chip collection box 22, thereby realizing the centralized collection of waste chips and making the processing site cleaner.

[0025] Among them, four support legs 2 are installed under the main mounting seat 1, the bottom end of the rotating motor 4 is fixed to the bottom of the motor mounting box 3 by bolts, and the front end of the rotating motor 4 is connected to the driving shaft 5 through a coupling. The support legs 2 are used to support the entire device, the motor mounting box 3 is used to install the rotating motor 4, and the rotating motor 4 cooperates with the driving shaft 5 to drive the mounting frame 6 to rotate.

[0026] The front end of the driving shaft 5 is connected to the rear end of the mounting frame 6. The mounting frame 6 is a horizontal U-shape. A pressing groove 7 is opened on the horizontal plate at the lower end of the mounting frame 6. A hydraulic cylinder 8 is installed above the horizontal plate at the upper end of the mounting frame 6. The output end of the hydraulic cylinder 8 passes through the upper horizontal plate. The top of the output end of the hydraulic cylinder 8 is connected to the clamping block 9. The environmentally friendly wire body 20 is installed between the clamping blocks 9 at both ends. The mounting frame 6 is used to install the hydraulic cylinder 8 and the clamping block 9. The clamping block 9 cooperates with the pressing groove 7 to compress the environmentally friendly wire body 20, and the hydraulic cylinder 8 is used to provide clamping force.

[0027] The long end of the L-shaped mounting column 10 is fixed above the main mounting seat 1, and the top of the driving seat 11 is fixed below the short end of the L-shaped mounting column 10 by bolts. The driving seat 11 is an inverted U shape. The L-shaped mounting column 10 is used to install the driving seat 11, and the driving seat 11 is used to install the stepping motor 12 and the screw rod 13.

[0028] The two ends of the screw rod 13 are respectively rotatably fixed on the two end vertical plates of the driving seat 11, and the left end of the screw rod 13 passes through the vertical plate of the driving seat 11 and the front end is fixed to the stepper motor 12 through a coupling. The stepper motor 12 is used to drive the screw rod 13 to rotate, and the screw rod 13 is used to drive the moving block 14 to move.

[0029] The screw rod 13 is threadedly connected to the moving block 14, and the cylinder 15 is welded below the moving block 14. The top of the cylinder 15 is equipped with a connecting block 16 through a bolt. Two spring telescopic rods 17 are symmetrically installed at the front end of the connecting block 16, and the other end of the spring telescopic rod 17 is connected to the grinding block 18. The moving block 14 is used to drive the cylinder 15 to move, and the cylinder 15 is used to drive the connecting block 16 and the grinding block 18 to move up and down. The spring telescopic rod 17 is used for shock absorption, and the grinding block 18 is used to grind away burrs on the surface of the environmentally friendly wire body 20.

[0030] The main mounting seat 1 has a drain groove 19 inside, guide plates 21 are installed at both ends of the drain groove 19, and a waste chip collection box 22 is placed under the drain groove 19. The drain groove 19 cooperates with the guide plate 21 to guide the waste chips into the waste chip collection box 22, and the waste chip collection box 22 is used to collect the waste chips centrally.

[0031] The working principle and use process of the utility model are as follows: the two ends of the environmentally friendly wire body 20 are placed between the pressing groove 7 and the clamping block 9 respectively, and the hydraulic cylinder 8 is controlled to move downward so that the clamping block 9 presses the environmentally friendly wire body 20. At this time, the rotating motor 4 is controlled to rotate, thereby driving the installation frame 6 to rotate, so that the environmentally friendly wire body 20 rotates. At this time, the cylinder 15 is controlled to drive the grinding block 18 to move downward so that the grinding block 18 is close to the surface of the environmentally friendly wire body 20. The stepper motor 12 rotates to drive the grinding block 18 to move right, so that the grinding block 18 grinds off the burrs and dirt on the surface of the environmentally friendly wire body 20, and the waste chips after grinding pass through the guide plate 21 and flow into the waste chip collection box 22 from the leakage groove 19. This device adopts a rotating motor 4 to drive the environmentally friendly wire body 20 to rotate, so that the surface of the environmentally friendly wire body 20 is polished by the grinding block 18 to remove burrs and dirt on the wire surface, which greatly improves the surface treatment efficiency and saves manpower; the coordinated installation of the leakage groove 19 and the waste chip collection box 22 allows the waste chips generated after grinding to flow into the leakage groove 19 through the guide plate 21 and then into the waste chip collection box 22, thereby realizing the centralized collection of waste chips and making the processing site cleaner.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An environmentally friendly wire surface treatment device, comprising a main mounting seat (1), characterized in that: A motor mounting box (3) is installed at the front and rear ends of the upper part of the main mounting seat (1) by bolts, a rotating motor (4) is installed inside the motor mounting box (3), the front end of the rotating motor (4) is connected to the mounting frame (6), a clamping block (9) is installed on the mounting frame (6), an L-shaped mounting column (10) is installed at the middle upper part of the main mounting seat (1) by bolts, a driving seat (11) is installed at the lower end of the L-shaped mounting column (10), a screw rod (13) is installed in the driving seat (11), a cylinder (15) is installed below the screw rod (13), a connecting block (16) is installed below the cylinder (15), and a waste chip collection box (22) is placed below the main mounting seat (1).

2. The environmentally friendly wire surface treatment device according to claim 1, characterized in that: Four supporting legs (2) are arranged below the main mounting seat (1); the bottom end of the rotating motor (4) is fixed to the bottom of the motor mounting box (3) by bolts; and the front end of the rotating motor (4) is connected to the driving shaft (5) by a coupling.

3. The environmentally friendly wire surface treatment device according to claim 2, characterized in that: The front end of the driving shaft (5) is connected to the rear end of the mounting frame (6); the mounting frame (6) is in a horizontal U shape; a pressing groove (7) is provided on the horizontal plate at the lower end of the mounting frame (6); a hydraulic cylinder (8) is provided above the horizontal plate at the upper end of the mounting frame (6); the output end of the hydraulic cylinder (8) passes through the upper horizontal plate; the top of the output end of the hydraulic cylinder (8) is connected to a clamping block (9); and an environmentally friendly wire body (20) is provided between the clamping blocks (9) at both ends.

4. The environmentally friendly wire surface treatment device according to claim 3, characterized in that: The long end of the L-shaped mounting column (10) is fixed above the main mounting seat (1), and the top end of the driving seat (11) is fixed below the short end of the L-shaped mounting column (10) by means of bolts. The driving seat (11) is in an inverted U shape.

5. The environmentally friendly wire surface treatment device according to claim 1, characterized in that: The two ends of the screw rod (13) are respectively rotatably fixed on the two end vertical plates of the driving seat (11); the left end of the screw rod (13) passes through the vertical plate of the driving seat (11) and the front end is fixed to the stepping motor (12) through a coupling.

6. The environmentally friendly wire surface treatment device according to claim 1, characterized in that: The screw rod (13) is threadedly connected to a moving block (14), a cylinder (15) is welded below the moving block (14), a connecting block (16) is installed at the top of the cylinder (15) through bolts, two spring telescopic rods (17) are symmetrically installed at the front end of the connecting block (16), and the other end of the spring telescopic rod (17) is connected to a grinding block (18).

7. The environmentally friendly wire surface treatment device according to claim 6, characterized in that: A drain groove (19) is provided inside the main mounting seat (1), guide plates (21) are provided at both ends of the drain groove (19), and the waste chip collection box (22) is correspondingly placed below the drain groove (19).