A device for removing rust from outer wall of welded pipe

By using an air pump and dust collecting ring in the outer wall rust removal device of the welded pipe, the problem of debris scattering is solved, the equipment stability and staff safety are guaranteed, and the cleaning work burden is reduced.

CN222726332UActive Publication Date: 2025-04-08ZHANGJIAGANG YINKUNTAI METAL PROD CO LTD

Patent Information

Application Number
CN202420683990.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-04
Publication Date
2025-04-08
Estimated Expiration
2034-04-04

AI Technical Summary

Technical Problem

The debris produced by existing rust removal devices will scatter during rust removal and grinding, affecting the stability of the equipment and the health and safety of staff, and at the same time increasing the cleaning workload.

Method used

A welded pipe outer wall rust removal device is designed, and debris are pumped through the air holes on the dust collecting ring to the inside of the conveying pipe through the air holes on the dust collecting ring, and then the debris are transported to the inside of the dust collecting barrel through the conveying pipe to prevent the debris from flying.

Benefits of technology

It effectively avoids the scattering of debris, ensures the stability of equipment and the safety of staff, and reduces the cleaning work burden of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for removing rust from the outer wall of a welded pipe, and specifically relates to the technical field of rust removal devices, including a machine platform, wherein a rust removal assembly for removing rust from the outer wall of the welded pipe is provided on the top of the machine platform; a collection assembly for collecting debris is provided on the top of the rust removal assembly; the collection assembly includes a dust collecting ring, which is provided on the top of the machine platform, and a plurality of air holes evenly spaced and distributed are provided at the bottom of the dust collecting ring, and a conveying pipe is fixedly connected to the top of the dust collecting ring. The utility model uses an air pump to pump the debris into the inside of the conveying pipe through the air holes on the dust collecting ring, and then uses the conveying pipe to convey the debris into the inside of the dust collecting cylinder through the connecting pipe, thereby preventing the debris from flying and affecting the use of precision equipment, ensuring the stability of the equipment, and also preventing the debris from being inhaled by the staff, ensuring the safety of the staff during operation, and also facilitating the staff to handle the debris, reducing the workload of the staff.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal devices, in particular to a rust removal device for the outer wall of a welded pipe. Background Art

[0002] Welded steel pipe, also known as welded pipe, is a steel pipe made by welding steel plates or strips after curling and forming. It is generally fixed in length of 6 meters. The production process of welded steel pipe is simple, the production efficiency is high, and there are many varieties and specifications. During the processing of welded pipes, if anti-rust treatment is not carried out in time, rust will form on the outer wall of the welded pipe during storage, which will affect the subsequent use. When using, the rust on the outer wall of the welded pipe needs to be removed.

[0003] The rust removal device currently used, as shown in the application document with the prior art publication number CN217728293U, includes: a drive box, a three-jaw chuck and a moving mechanism, wherein a support frame is fixed to the transmission end of the moving mechanism, a rust removal mechanism for grinding and rust removal is installed on one side of the support frame, and a rust prevention mechanism for applying rust prevention oil is installed on the other side of the support frame; the grinding plate on the first rotating roller contacts the welding pipe, and grinds and removes rust on the rotating welding pipe. When grinding and removing rust on the welding pipe, according to the grinding requirements, the first rotating roller is driven to rotate by the first driving module, and the grinding plate with the corresponding roughness is rotated to face upward to grind and remove rust on the welding pipe. The grinding and rust removal can be carried out by a grinding plate with a higher roughness, and then the grinding plate with a lower roughness is switched for polishing. It can be switched flexibly and does not require manual shutdown and replacement by personnel, effectively improving the rust removal efficiency.

[0004] However, the debris generated during rust removal and grinding in the above technical solution will fly around, fall into the equipment and affect the components in the equipment, and will also be inhaled by the staff and affect the health of the staff, while also increasing the workload of the staff in cleaning up the debris. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a device for removing rust from the outer wall of a welding pipe, which uses an air pump to pump the debris through the air holes on the dust collecting ring to the inside of a conveying pipe, and then uses the conveying pipe to convey the debris through the connecting pipe to the inside of the dust collecting cylinder, thereby preventing the debris from flying and affecting the use of precision equipment, ensuring the stability of the equipment, and also preventing the debris from being inhaled by the staff, ensuring the safety of the staff during operation, and also facilitating the staff to handle the debris, reducing the workload of the staff, so as to solve the problems arising from the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for removing rust from the outer wall of a welded pipe, comprising a machine platform, wherein a rust removal component for removing rust from the outer wall of the welded pipe is provided on the top of the machine platform;

[0007] A collecting component for collecting debris is provided on the top of the rust removal component;

[0008] The collecting assembly includes a dust collecting ring, which is arranged on the top of the machine. A plurality of evenly spaced air holes are opened at the bottom of the dust collecting ring. A conveying pipe is fixedly connected to the top of the dust collecting ring. An air pump is installed outside the conveying pipe. A dust collecting cylinder is provided at the bottom of one end of the conveying pipe away from the dust collecting ring. The dust collecting cylinder is arranged on the top of the machine. A cylinder cover is sleeved on the outside of the top of the dust collecting cylinder. The inner wall of the bottom end of the cylinder cover is threadedly connected to the outside of the dust collecting cylinder. A connecting pipe is fixedly connected to the top of the cylinder cover. The positions of the connecting pipe and the conveying pipe correspond to each other up and down.

[0009] In a preferred embodiment, the rust removal component includes a support table, a motor is installed on the top of the support table, a mounting roller is installed on the output shaft of the motor, a plurality of grinding wheels distributed at intervals are installed on the outside of the mounting roller, the grinding wheels are fixed to the mounting roller by bolts, and the support table is driven up by an electric push rod to drive the grinding wheel to contact the weld pipe, and then the motor drives the mounting roller to drive the grinding wheel to perform rust removal processing on the weld pipe.

[0010] In a preferred embodiment, electric push rods are provided at the bottom of both ends of the support platform, and the electric push rods are installed on the top of the machine platform. The top of the electric push rods is fixed to the bottom of the support platform. Through the setting of the electric push rods, it is convenient to lift the support platform upward so that the grinding wheel on the mounting roller can contact the weld pipe.

[0011] In a preferred embodiment, drive boxes are installed at the bottom of both ends of the machine, and three-jaw chucks are installed on the sides of the two drive boxes that are close to each other. The welded pipe is clamped and fixed by the three-jaw chuck to ensure the stability of the welded pipe during processing.

[0012] In a preferred embodiment, a positioning ring is connected to the external thread of one end of the delivery tube close to the connecting tube, and the bottom end of the positioning ring extends to the outside of the top end of the connecting tube. The positioning ring is threadedly connected to the delivery tube, so that the staff can rotate the positioning ring to move it up and down. When the positioning ring moves up, the connecting tube is not restricted and it is convenient for the staff to operate the dust collection tube. When the positioning ring moves down, the connecting tube is restricted by the positioning ring and is stably connected to the delivery tube, thereby avoiding the connection tube from being offset and misaligned.

[0013] In a preferred embodiment, two spaced-apart pillars are installed at the bottom of the front and rear ends of the dust collecting ring, and the bottom ends of the pillars are fixed to the top of the machine. The arrangement of the pillars facilitates the support and fixation of the dust collecting ring to ensure the stability of the dust collecting ring.

[0014] Technical effects and advantages of the utility model:

[0015] The air pump is used to pump the debris through the air holes on the dust collecting ring into the conveying pipe, and then the debris is transported to the dust collecting tube through the connecting pipe. This can prevent the debris from flying and affecting the use of precision equipment, ensure the stability of equipment use, and prevent the debris from being inhaled by the staff, ensuring the safety of the staff during operation. It is also convenient for the staff to handle the debris and reduce the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a front view of the dust collecting ring of the utility model;

[0018] Figure 3 This is a bottom view of the dust collecting ring of the utility model;

[0019] Figure 4 It is a schematic diagram of the positioning ring of the utility model after adjustment;

[0020] Figure 5 This is an exploded view of the dust collecting tube of the present utility model.

[0021] The accompanying drawings are marked as follows: 1. machine table; 2. dust collecting ring; 3. air hole; 4. conveying pipe; 5. air pump; 6. dust collecting cylinder; 7. cylinder cover; 8. connecting pipe; 9. support table; 10. motor; 11. mounting roller; 12. grinding wheel; 13. electric push rod; 14. driving box; 15. three-jaw chuck; 16. positioning ring; 17. pillar. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Refer to the instruction manual Figure 1-5 The utility model provides a rust removal device for the outer wall of a welded pipe, comprising a machine platform 1, wherein a rust removal component for rust removal of the outer wall of the welded pipe is provided on the top of the machine platform 1;

[0024] like Figure 1 and 2As shown, the rust removal component includes a support table 9, a motor 10 is installed on the top of the support table 9, a mounting roller 11 is installed on the output shaft of the motor 10, and a plurality of grinding wheels 12 are installed on the outside of the mounting roller 11 at intervals, and the grinding wheel 12 is fixed to the mounting roller 11 by bolts. The support table 9 is driven to move upward by an electric push rod 13, so that the grinding wheel 12 can be driven to contact the weld pipe, and then the motor 10 drives the mounting roller 11 to drive the grinding wheel 12 to perform rust removal on the weld pipe. Electric push rods 13 are provided at the bottom of both ends of the support table 9, and the electric push rods 13 are installed on the top of the machine 1, and the top of the electric push rod 13 is fixed to the bottom of the support table 9. The setting of the electric push rod 13 facilitates the lifting of the support table 9 to move upward, so that the grinding wheel 12 on the mounting roller 11 can contact the weld pipe.

[0025] like Figure 1 As shown, drive boxes 14 are installed at the bottom of both ends of the machine 1, and three-jaw chucks 15 are installed on the sides close to the two drive boxes 14. The three-jaw chucks 15 are used to clamp and fix the welded pipe to ensure the stability of the welded pipe during processing.

[0026] In order to facilitate the collection of debris generated during the rust removal process, a collection component for collecting debris is provided on the top of the rust removal component;

[0027] like Figure 1-5 As shown, the collecting assembly includes a dust collecting ring 2, which is arranged on the top of the machine 1. A plurality of evenly spaced air holes 3 are opened at the bottom of the dust collecting ring 2. A conveying pipe 4 is fixedly connected to the top of the dust collecting ring 2. An air pump 5 is installed on the outside of the conveying pipe 4. A dust collecting cylinder 6 is provided at the bottom of one end of the conveying pipe 4 away from the dust collecting ring 2. The dust collecting cylinder 6 is arranged on the top of the machine 1. A cylinder cover 7 is sleeved on the outside of the top end of the dust collecting cylinder 6. The inner wall of the bottom end of the cylinder cover 7 is threadedly connected to the outside of the dust collecting cylinder 6. A connecting pipe 8 is fixedly connected to the top of the cylinder cover 7. The connecting pipe 8 corresponds to the position of the conveying pipe 4 up and down.

[0028] like Figure 2 , 4 As shown in Figure 5, the outer end of the delivery pipe 4 close to the connecting pipe 8 is connected to a positioning ring 16 by external threads, and the bottom end of the positioning ring 16 extends to the outside of the top end of the connecting pipe 8. The positioning ring 16 is threadedly connected to the delivery pipe 4, so that the staff can rotate the positioning ring 16 to move it up and down. When the positioning ring 16 moves up, the connecting pipe 8 is not restricted and it is convenient for the staff to operate the dust collecting barrel 6. When the positioning ring 16 moves down, the connecting pipe 8 is restricted by the positioning ring 16 and is stably connected to the delivery pipe 4, thereby avoiding the connection pipe 8 from being offset and misaligned.

[0029] like Figure 1-3As shown, two spaced-apart pillars 17 are installed at the bottom of the front and rear ends of the dust collecting ring 2, and the bottom ends of the pillars 17 are fixed to the top of the machine 1. The arrangement of the pillars 17 facilitates the support and fixation of the dust collecting ring 2 to ensure the stability of the dust collecting ring 2.

[0030] The staff fixes the welded pipe with the three-jaw chuck 15, and then drives the support platform 9 to move upward with the electric push rod 13, so as to drive the grinding wheel 12 to contact the welded pipe, and then drives the welded pipe and the grinding wheel 12 to rotate with the driving box 14 and the motor 10, so as to grind and remove rust from the welded pipe;

[0031] At the same time, in order to prevent the debris generated during the rust removal process from spreading everywhere, the debris is pumped into the conveying pipe 4 through the air holes 3 on the dust collecting ring 2 by the air pump 5, and then the debris is conveyed to the dust collecting barrel 6 through the connecting pipe 8 by the conveying pipe 4. This can prevent the debris from flying and affecting the use of precision equipment, ensure the stability of the equipment, and also prevent the debris from being inhaled by the staff, ensuring the safety of the staff during operation, and also making it convenient for the staff to handle the debris, reducing the workload of the staff.

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A device for removing rust from the outer wall of a welded pipe, comprising a machine platform (1), characterized in that: The top of the machine platform (1) is provided with a rust removal component for removing rust from the outer wall of the welded pipe; A collecting component for collecting debris is provided on the top of the rust removal component; The collecting assembly comprises a dust collecting ring (2), the dust collecting ring (2) being arranged on the top of the machine (1), the bottom of the dust collecting ring (2) being provided with a plurality of air holes (3) evenly spaced and distributed, the top of the dust collecting ring (2) being fixedly connected with a conveying pipe (4), the outside of the conveying pipe (4) being provided with an air pump (5), the bottom of the end of the conveying pipe (4) away from the dust collecting ring (2) being provided with a dust collecting cylinder (6), the dust collecting cylinder (6) being arranged on the top of the machine (1), the top of the dust collecting cylinder (6) being sleeved with a cylinder cover (7), the inner wall of the bottom end of the cylinder cover (7) being threadedly connected with the outside of the dust collecting cylinder (6), the top of the cylinder cover (7) being fixedly connected with a connecting pipe (8), the position of the connecting pipe (8) corresponding to that of the conveying pipe (4) up and down.

2. A device for removing rust from the outer wall of a welded pipe according to claim 1, characterized in that: The rust removal component comprises a support platform (9), a motor (10) is mounted on the top of the support platform (9), a mounting roller (11) is mounted on the output shaft of the motor (10), a plurality of grinding wheels (12) are mounted at intervals on the outside of the mounting roller (11), and the grinding wheels (12) are fixed to the mounting roller (11) by bolts.

3. A rust removal device for the outer wall of a welded pipe according to claim 2, characterized in that: Electric push rods (13) are provided at the bottom of both ends of the support platform (9). The electric push rods (13) are installed on the top of the machine platform (1), and the top of the electric push rods (13) is fixed to the bottom of the support platform (9).

4. A device for removing rust from the outer wall of a welded pipe according to claim 1, characterized in that: The bottoms of both ends of the machine platform (1) are both equipped with drive boxes (14), and the adjacent sides of the two drive boxes (14) are both equipped with three-jaw chucks (15).

5. The rust removal device for the outer wall of a welded pipe according to claim 1, characterized in that: One end of the delivery pipe (4) close to the connecting pipe (8) is externally threadedly connected to a positioning ring (16), and the bottom end of the positioning ring (16) extends to the outside of the top end of the connecting pipe (8).

6. A device for removing rust from the outer wall of a welded pipe according to claim 1, characterized in that: Two spaced-apart pillars (17) are installed at the bottom of both the front and rear ends of the dust collecting ring (2), and the bottom ends of the pillars (17) are fixed to the top of the machine platform (1).

Citation Information

Patent Citations

  • Welded pipe outer wall rust removal device for welded pipe machining

    CN217728293U

Cited By

  • Welded pipe outer wall rust removal device for welded pipe machining

    CN224158229U