Polishing device for pressure regulating valve processing

By designing a polishing device for processing pressure regulating valves including clamping components and polishing components, the problem of difficulty in cleaning pressure regulating valves and waste chips in the prior art is solved, and the limit fixation and efficient cleaning of waste chips for pressure regulating valves of different specifications is achieved, which improves the versatility and convenience of use of the equipment.

CN222726369UActive Publication Date: 2025-04-08ZHEJIANG CARCHER AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520335798.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-04-08
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing polishing devices cannot effectively deal with pressure regulating valves of different specifications, and the waste chips generated during the polishing process are difficult to clean, affecting the subsequent loading and fixing of materials.

Method used

A polishing device for processing pressure regulating valves including a workbench, a clamping assembly and a polishing assembly is designed. The clamping assembly uses forward and reverse screws and worm gear mechanisms to achieve limit fixation of pressure regulating valves of different specifications, and the polishing assembly uses threaded rods and slider mechanisms to achieve precise movement of the grinder. The workbench is equipped with scrap collection components, including a drawer-sliding scrap collection frame and handle, which facilitates cleaning of scraps.

Benefits of technology

The limit fixation of pressure regulating valves of different specifications is achieved, which improves the versatility and adaptability of the device. At the same time, through the design of waste chip collection components, it is convenient to clean up waste chips, which improves work efficiency and convenience of equipment use.

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Abstract

The utility model relates to the technical field of polishing equipment, specifically to a polishing device for processing a pressure regulating valve, comprising a workbench, a clamping assembly and a polishing assembly, wherein the clamping assembly comprises a cover, a first motor, a worm wheel, a worm, a forward and reverse threaded screw, a centering plate, a connecting piece and a splint. The polishing device for processing a pressure regulating valve has two groups of forward and reverse threaded screws arranged in the clamping assembly, and the worm is driven to rotate by the first motor, and the worm drives the worm wheel to rotate, thereby causing the forward and reverse threaded screws to rotate. Since the centering plate is provided with a screw hole threadedly connected to the forward and reverse threaded screw, the rotation of the forward and reverse threaded screw will drive the centering plate to move relative to or away from each other. The centering plate is connected to the splint through a connecting piece, so that the distance between the splints can be adjusted, and the limit fixation of pressure regulating valves of different specifications can be achieved, thereby improving the versatility and adaptability of the device; the connecting piece adopts a structure of a guide block, an elastic member and a clamping block, which facilitates the disassembly and assembly of the splint.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing equipment, in particular to a polishing device for processing a pressure regulating valve. Background Art

[0002] The pressure regulating valve, also known as the pressure reducing valve, is a device used to control fluid pressure and is widely used in various industrial fields and daily life;

[0003] During the production process of the pressure regulating valve, the end face of its shell needs to be polished. The transmission polishing device can only limit the pressure regulating valve of a single specification. In addition, waste chips are generated during the polishing process, and the workbench is not convenient to clean, which easily affects the subsequent material loading and fixing, making it inconvenient to use. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a polishing device for processing a pressure regulating valve.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polishing device for processing a pressure regulating valve, comprising a workbench, a clamping assembly and a polishing assembly, the clamping assembly comprising a cover, a first motor, a worm wheel, a worm, a positive and negative threaded screw, a centering plate, a connecting piece and a clamping plate, a processing groove is provided on the workbench, a cover is provided on one side of the workbench, a worm and two groups of worm wheels are provided in the cover, two groups of positive and negative threaded screws are rotatably provided in the processing groove, the positive and negative threaded screws pass through the workbench and the cover and are connected to the center of the worm wheel, the output end of the first motor passes through the cover and is connected to the worm, the centering plate is provided with two groups of symmetrical arrangements, the centering plate is provided with screw holes threadedly connected to the positive and negative threaded screws, and the centering plate is also provided with a connecting piece connected to the clamping plate;

[0008] The polishing assembly includes a bracket, a second motor, a threaded rod, a slider, a lifter and a grinder. The bracket is in a lower open shape. The two free ends of the bracket are fixed to the workbench. A slide groove is arranged below the top wall of the bracket. A threaded rod and a slider are arranged in the slide groove. The output end of the second motor passes through the bracket and is connected to the threaded rod. The slider is threadedly connected to the threaded rod. The upper and lower ends of the lifter are respectively connected to the slider and the grinder.

[0009] In order to facilitate the disassembly and assembly of the splint, the utility model is improved in that the connecting part includes a guide block, an elastic part and a clamping block, the centering plate is L-shaped, the lower side of the splint is fitted with the centering plate, the centering plate is also provided with a guide groove matched with the guide block, the guide block is symmetrically provided with movable grooves on the front and rear sides, the two ends of the elastic part are respectively connected with the movable groove and the clamping block, the guide block is also provided with a clamping hole that passes through the guide groove, and the clamping block is matched with the clamping hole.

[0010] Preferably, the guide block is T-shaped.

[0011] In order to facilitate the collection and centralized transportation of waste chips, the utility model is improved in that a waste chip collection assembly is also provided on the workbench, the waste chip collection assembly comprises a waste chip collection frame and a handle, the waste chip collection frame is connected to the workbench in a drawer-like sliding manner, the waste chip collection frame is connected to the processing groove in a sliding manner, and a handle is provided on the front of the waste chip collection frame.

[0012] In order to facilitate the stable support of materials, the utility model is improved in that a collection trough with an upper opening is provided on the waste collection frame, and an auxiliary support assembly is also provided in the collection trough. The waste collection frame is arranged below the centering plate, and the auxiliary support assembly includes a support column, a stud and an auxiliary plate. The stud is provided on the support column, and a screw groove matching the stud is provided below the auxiliary plate.

[0013] Preferably, both the first motor and the second motor are servo motors.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a polishing device for pressure regulating valve processing, which has the following beneficial effects:

[0016] The polishing device for processing the pressure regulating valve has two sets of positive and negative thread screws in the clamping assembly. The worm is driven to rotate by the first motor, and the worm drives the worm wheel to rotate, thereby causing the positive and negative thread screws to rotate. Since the centering plate is provided with screw holes that are threadedly connected to the positive and negative thread screws, the rotation of the positive and negative thread screws will drive the centering plate to move relative to or away from each other. The centering plate is connected to the clamping plate through a connecting piece, so that the distance between the clamping plates can be adjusted to achieve the limit fixation of pressure regulating valves of different specifications, thereby improving the versatility and adaptability of the device;

[0017] The connecting piece adopts the structure of guide block, elastic piece and clamp block, which is convenient for disassembly and assembly of the splint;

[0018] The waste chip collection assembly arranged on the workbench includes a waste chip collection frame and a handle which are connected to the workbench in a drawer-like sliding manner. The waste chips generated during the polishing process will fall into the processing groove. Since the waste chip collection frame is connected to the processing groove in a sliding manner, the waste chips will enter the waste chip collection frame, which is convenient for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 This is a bottom view schematic diagram of the structure of the utility model;

[0021] Figure 3 It is a partial schematic diagram of the structure of the utility model;

[0022] Figure 4 It is an exploded schematic diagram of the assembly of the structural splint, connector and centering plate of the utility model;

[0023] Figure 5 It is an exploded schematic diagram of the auxiliary support assembly of the structure of the utility model.

[0024] In the figure: 1. workbench; 2. cover; 3. first motor; 4. worm gear; 5. worm; 6. positive and negative thread screw; 7. centering plate; 8. clamping plate; 9. bracket; 10. second motor; 11. threaded rod; 12. slider; 13. lifter; 14. grinder; 15. guide block; 16. clamping block; 17. waste chip collection frame; 18. handle; 19. support column; 20. stud; 21. auxiliary plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5 , a polishing device for processing a pressure regulating valve, comprising a workbench 1, a clamping assembly and a polishing assembly, wherein the clamping assembly comprises a cover body 2, a first motor 3, a worm wheel 4, a worm 5, a positive and negative threaded screw 6, a centering plate 7, a connecting piece and a clamping plate 8, wherein a processing groove is arranged on the workbench 1, a cover body 2 is arranged on one side of the workbench 1, a worm 5 and two groups of worm wheels 4 are arranged in the cover body 2, two groups of positive and negative threaded screws 6 are rotatably arranged in the processing groove, the positive and negative threaded screws 6 pass through the workbench 1 and the cover body 2 and are connected to the center of the worm wheel 4, the output end of the first motor 3 passes through the cover body 2 and is connected to the worm 5, the centering plate 7 is arranged in two groups symmetrically, the centering plate 7 is provided with screw holes threadedly connected to the positive and negative threaded screws 6, and the centering plate 7 is also provided with a connecting piece connected to the clamping plate 8;

[0027] The first motor 3 is started, and its output end drives the worm 5 to rotate inside the cover 2. Because the worm 5 is meshed with two sets of worm wheels 4, the rotation of the worm 5 will drive the worm wheels 4 to rotate synchronously. The center of the worm wheel 4 is connected to the positive and negative thread screw 6, and when the worm wheel 4 rotates, it will drive the positive and negative thread screw 6 to rotate. Since the centering plate 7 is provided with a screw hole threadedly connected to the positive and negative thread screw 6, according to the principle of thread transmission, the rotation of the positive and negative thread screw 6 will cause the centering plate 7 to move relative to or away from the axial direction of the screw. The centering plate 7 is connected to the splint 8 through a connecting piece. When the centering plate 7 moves, it will drive the splint 8 to move, thereby realizing the limit fixation of pressure regulating valves of different specifications. By controlling the rotation direction and number of turns of the first motor 3, the distance between the splints 8 can be accurately adjusted to accommodate pressure regulating valves of different sizes;

[0028] The second motor 10 is started, and its output end drives the threaded rod 11 to rotate in the chute below the top wall of the bracket 9. Since the slider 12 is threadedly connected to the threaded rod 11, the rotation of the threaded rod 11 will cause the slider 12 to move in the chute along the axial direction of the threaded rod 11. The upper and lower ends of the slider 12 are respectively connected to the lifter 13 and the grinder 14. When the slider 12 moves, the lifter 13 and the grinder 14 will be driven to move together. At the same time, the lifter 13 can control the lifting and lowering of the grinder 14 as needed. By controlling the rotation of the second motor 10 and the lifting and lowering of the lifter 13, the position of the grinder 14 can be flexibly adjusted so that it can accurately grind and polish the shell end face of the pressure regulating valve. During the polishing process, the second motor 10 can accurately control the rotation speed of the threaded rod 11, thereby achieving accurate movement of the grinder 14 and ensuring the accuracy and quality of polishing.

[0029] When installing the splint 8, align the guide block 15 (in a T shape) with the guide groove on the centering plate 7 and insert it. In the movable groove symmetrically arranged on the front and rear sides of the guide block 15, during the insertion of the elastic member (connected with the clamping block 16), the clamping block 16 is squeezed by the wall of the guide groove, overcomes the elastic force of the elastic member and retracts into the movable groove. When the guide block 15 is fully inserted into the guide groove, the clamping block 16 automatically pops out under the elastic force of the elastic member and is clamped into the clamping hole on the guide block 15, thereby achieving a fixed connection between the splint 8 and the centering plate 7. When removing the splint 8, press the clamping block 16 to overcome the elastic force of the elastic member and retract the clamping block 16 into the movable groove. At this time, the clamping block 16 is out of engagement with the clamping hole, and the guide block 15 can be pulled out of the guide groove, thereby removing the splint 8.

[0030] During the polishing process of the pressure regulating valve, the waste chips generated will fall from the end face of the housing of the pressure regulating valve. Since the workbench 1 is provided with a processing groove, the waste chips will fall into the processing groove. The waste chip collection frame 17 is connected to the workbench 1 in a drawer-like sliding manner, and is also connected to the processing groove. The waste chips will enter the waste chip collection frame 17 along the processing groove. When it is necessary to clean the waste chips, the waste chip collection frame 17 can be pulled out from the workbench 1 by pulling the handle 18 on the front of the waste chip collection frame 17, so that the waste chips can be centrally cleaned and transported, keeping the workbench 1 clean and preventing the waste chips from affecting the subsequent loading and fixing operations.

[0031] When the pressure regulating valve is placed for polishing, a part of the pressure regulating valve will be located in the collection groove on the waste collecting frame 17. By rotating the auxiliary plate 21, the auxiliary plate 21 will move up and down along the stud 20 because the screw groove below the auxiliary plate 21 is adapted to the stud 20 on the support column 19, thereby adjusting the height of the auxiliary plate 21. After the auxiliary plate 21 is adjusted to a suitable height, the auxiliary plate 21 can provide additional support for the pressure regulating valve, enhance the stability of the pressure regulating valve during the polishing process, prevent the pressure regulating valve from shaking or shifting during the polishing process, and ensure the smooth progress of the polishing operation and the polishing quality. It should be noted that the top of the stud 20 is lower than the height of the side wall of the waste collecting frame 17. When the waste collecting frame 17 is withdrawn, the auxiliary plate 21 needs to be removed from the stud 20 first. The auxiliary plate 21 will not cause motion interference to the two sets of clamping plates 8 and the centering plate 7, and only plays the role of auxiliary support for the material so that the material can be placed stably.

[0032] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.

[0033] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A polishing device for processing a pressure regulating valve, comprising a workbench (1), a clamping assembly and a polishing assembly, characterized in that: The clamping assembly comprises a cover (2), a first motor (3), a worm wheel (4), a worm (5), a positive and negative threaded screw (6), a centering plate (7), a connecting piece and a clamping plate (8); a processing groove is provided on the workbench (1); a cover (2) is provided on one side of the workbench (1); a worm (5) and two groups of worm wheels (4) are provided in the cover (2); two groups of positive and negative threaded screws (6) are rotatably provided in the processing groove; the positive and negative threaded screws (6) pass through the workbench (1) and the cover (2) and are connected to the center of the worm wheel (4); an output end of the first motor (3) passes through the cover (2) and is connected to the worm (5); the centering plate (7) is arranged in two groups symmetrically; a screw hole threadedly connected to the positive and negative threaded screw (6) is provided on the centering plate (7); and a connecting piece connected to the clamping plate (8) is also provided on the centering plate (7); The polishing assembly comprises a bracket (9), a second motor (10), a threaded rod (11), a slider (12), a lifter (13) and a grinder (14); the bracket (9) is in the shape of a lower opening; the two free ends of the bracket (9) are fixed on the workbench (1); a slide groove is arranged below the top wall of the bracket (9); a threaded rod (11) and a slider (12) are arranged in the slide groove; the output end of the second motor (10) passes through the bracket (9) and is connected to the threaded rod (11); the slider (12) is threadedly connected to the threaded rod (11); and the upper and lower ends of the lifter (13) are respectively connected to the slider (12) and the grinder (14).

2. The polishing device for pressure regulating valve processing according to claim 1, characterized in that: The connecting member comprises a guide block (15), an elastic member and a clamping block (16); the centering plate (7) is L-shaped; the lower portion of the clamping plate (8) is in contact with the centering plate (7); the centering plate (7) is further provided with a guide groove matched with the guide block (15); movable grooves are symmetrically provided on the front and rear sides of the guide block (15); two ends of the elastic member are respectively connected with the movable groove and the clamping block (16); the guide block (15) is further provided with a clamping hole that penetrates the guide groove; the clamping block (16) is matched with the clamping hole.

3. The polishing device for pressure regulating valve processing according to claim 2, characterized in that: The guide block (15) is T-shaped.

4. The polishing device for pressure regulating valve processing according to claim 3, characterized in that: The workbench (1) is also provided with a waste chip collection component, the waste chip collection component comprising a waste chip collection frame (17) and a handle (18), the waste chip collection frame (17) being slidably connected to the workbench (1) in a drawer-like manner, the waste chip collection frame (17) being slidably connected to the processing groove, and the handle (18) being provided on the front of the waste chip collection frame (17).

5. The polishing device for pressure regulating valve processing according to claim 4, characterized in that: The waste chip collection frame (17) is provided with a collection trough with an upper opening, and an auxiliary support assembly is also provided in the collection trough. The waste chip collection frame (17) is provided below the centering plate (7), and the auxiliary support assembly comprises a support column (19), a stud (20) and an auxiliary plate (21). The support column (19) is provided with the stud (20), and a screw groove matching the stud (20) is provided below the auxiliary plate (21).

6. The polishing device for pressure regulating valve processing according to claim 5, characterized in that: The first motor (3) and the second motor (10) are both servo motors.