A new type of vibrator for unshaped refractory materials
By designing support frames, buffer rods and moving wheels in the amorphous refractory vibrator, the problem of difficulty in moving the vibrator easily and harming the staff is solved, achieving a more efficient vibration effect and a safer user experience.
Patent Information
- Application Number
- CN202421321675.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the use of existing ambient refractory vibrators, it is difficult for the vibrator to move easily, resulting in low vibration efficiency and long-term use will cause harm to the staff.
A new type of amorphous refractory vibrator is designed, which adopts the motor main body, support seat, transmission tube, vibrating rod, support frame, movable rod, buffer rod, movable block and casing structure. The motor main body and vibrating rod are supported by the support frame and support seat, and the movable rod and buffer rod are buffered by the movable rod and buffer rod, and the left and right shaking of the transmission tube is buffered by the movable block and movable groove, and the convenient movement of the vibrator is achieved through the movable wheel and slide structure.
The new vibrator reduces the risk of injury to staff during use through effective support and buffering structures, and improves the efficiency of vibration through convenient moving structures.
Smart Images
Figure CN222726934U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory material vibration, in particular to a novel amorphous refractory material vibrator. Background Art
[0002] A refractory material made of refractory aggregates with a certain particle size distribution, powder, binder, and admixture, also known as bulk refractory material. It is used for lining of thermal equipment and is directly baked without going through the firing process. Compared with refractory bricks, it has the characteristics of simple process (because the firing process is omitted), energy saving, low cost, and easy mechanized construction. It has better effect than refractory bricks on some thermal equipment.
[0003] At present, the new type of amorphous refractory vibrator in the prior art is usually inserted into the amorphous refractory material in the mold to vibrate the material. During the vibration, since the vibrator needs to be continuously inserted into the material for vibration, the vibrator will continue to vibrate. During the vibration, the staff needs to hold it continuously, which will cause harm to the staff and make it impossible to work for a long time. There is a problem that long-term work may easily cause harm to the staff. Moreover, during the vibration, the vibrator cannot be moved conveniently. When multiple materials are vibrated, the vibrator is not easy to move, which makes the vibration efficiency low, and there is a problem that the vibrator cannot be moved conveniently. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a novel amorphous refractory vibrator, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the utility model is implemented by the following technical scheme: comprising a motor body, one side of the motor body is fixedly connected to a support base, one side of the support base is plugged with a connecting shell, one side of the motor body is fixedly connected to a transmission tube, one end of the transmission tube is fixedly connected to a vibrating rod, the upper end of the support base is fixedly connected to a support frame, and the upper end of the support frame is placed with a vibrating rod;
[0008] A connecting plate is provided on the outside of the transmission tube, one side of the connecting plates on both sides is fixedly connected with a movable rod, one side of the movable rod is plugged into the inside of a buffer rod, one end of the buffer rod is fixedly connected with a second supporting spring, one end of the second supporting spring is fixedly connected with the movable rod, one side of the buffer rod is fixedly connected with a movable block, the movable block is slidably connected with a movable groove provided on the inner side of the sleeve, and one side of the sleeve is fixedly connected with a handle;
[0009] A moving wheel is fixedly connected to the lower end of the connecting shell, a sliding groove is opened on one side of the connecting shell, a sliding block is slidably connected to one side of the sliding groove, a supporting rod is fixedly connected to one side of the sliding block, a supporting leg is fixedly connected to the lower end of the supporting rod, a connecting shaft is fixedly connected to one side of the sliding block, and a pedal is connected to a bearing on one side of the connecting shaft.
[0010] Optionally, the output shaft of the motor body is connected to the transmission structure inside the transmission tube, a fixing ring is provided on one side of the sleeve, the fixing ring surrounds the outside of the transmission tube, a connecting plate is provided on one side of the fixing ring, and a group of fixing rings are provided on each side of the sleeve.
[0011] Optionally, the connecting plates are distributed in a circular array around the transmission tube, the movable rod and the interior of the buffer rod form a sealed space, the outer side of the movable rod is surrounded by a second supporting spring, and the upper and lower ends of the movable rod are each provided with a buffer rod cooperating therewith.
[0012] Optionally, the sleeve surrounds the transmission tube, there is a gap between the inner wall of the sleeve and the outer wall of the transmission tube, the movable groove is on the inner wall of the sleeve, the shape of the movable groove is an arc, the shape of the movable block is a T-shape, and the movable block fits closely with the movable groove.
[0013] Optionally, the upper end of the connecting shaft is slidably connected to a top block, one side of the top block has a chamfer, the interior of the slider is slidably connected to a limiting plate, one side of the limiting plate is fixedly connected to a first supporting spring, one end of the first supporting spring is fixedly connected to the slider, and a limiting groove is provided on one side of the slide groove.
[0014] Optionally, there is a limiting groove at the upper and lower ends of the slide groove, the limiting plate passes through the slider until it reaches the connecting shaft, one side of the top block is slidably connected to the limiting plate, one side of the connecting shaft has a protrusion supporting the pedal, and the support rod and one side of the support leg are plugged with a connecting shell.
[0015] Three beneficial effects
[0016] The utility model provides a novel amorphous refractory material vibrator, which has the following beneficial effects:
[0017] 1. The novel amorphous refractory vibrator supports and protects the motor body and the vibrating rod by arranging a support frame and a support seat, fixes the sleeve and the connecting plate on the transmission pipe by arranging a fixing ring, buffers the transmission pipe that swings up and down by arranging a second supporting spring, a movable rod and a buffer rod, and buffers the transmission pipe that swings left and right by arranging a movable groove and a movable block and cooperating with the buffer rod and the movable rod.
[0018] 2. The novel amorphous refractory material vibrator drives the support rod to move downward by setting a pedal, a connecting shaft, a slider, and a slide groove, so that the support leg contacts the ground. The slider is restricted by setting a restriction groove, a restriction plate, and a first support spring, so that the support leg is fixed. The pedal can restrict the restriction plate by setting a top block. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the utility model in front view of section 1;
[0021] Figure 3 For this utility model Figure 2 A schematic diagram of the structure with a partial enlargement at the center;
[0022] Figure 4 This is a structural schematic diagram of the utility model in the front view of section 2;
[0023] Figure 5 For this utility model Figure 4 A schematic diagram of the structure with a partial enlargement at B in the middle;
[0024] Figure 6 It is a structural schematic diagram of the left side section of the utility model;
[0025] Figure 7 It is a schematic diagram of the structure of the utility model viewed from above in cross section 1;
[0026] Figure 8 It is a schematic diagram of the structure of the second cross-section viewed from above of the utility model.
[0027] In the figure: 1. motor body; 2. support seat; 3. support rod; 4. connecting shell; 5. support leg; 6. moving wheel; 7. transmission pipe; 8. handle; 9. sleeve; 10. support frame; 11. slide groove; 12. pedal; 13. slider; 14. vibrating rod; 15. connecting plate; 16. fixing ring; 17. top block; 18. limiting plate; 19. limiting groove; 20. first supporting spring; 21. connecting shaft; 22. movable rod; 23. second supporting spring; 24. movable groove; 25. movable block; 26. buffer rod. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Example 1
[0030] See also Figures 1 to 8 The utility model provides a technical solution: a novel amorphous refractory vibrator, comprising a motor body 1, a support base 2 is fixedly connected to one side of the motor body 1, a connecting shell 4 is plugged into one side of the support base 2, a transmission tube 7 is fixedly connected to one side of the motor body 1, an output shaft of the motor body 1 is connected to a transmission structure inside the transmission tube 7, a vibrating rod 14 is fixedly connected to one end of the transmission tube 7, a support frame 10 is fixedly connected to the upper end of the support base 2, a vibrating rod 14 is placed on the upper end of the support frame 10, and a connecting shell 4 is arranged on the outer side of the transmission tube 7 The connecting plates 15 are arranged in a circular array around the transmission tube 7. One side of the connecting plates 15 on both sides is fixedly connected with a movable rod 22. One side of the movable rod 22 is plugged with the inside of a buffer rod 26. The movable rod 22 and the inside of the buffer rod 26 form a sealed space. One end of the buffer rod 26 is fixedly connected with a second supporting spring 23. The outer side of the movable rod 22 is surrounded by the second supporting spring 23. The upper and lower ends of the movable rod 22 each have a buffer rod 26 matched therewith. One end of the second supporting spring 23 is fixedly connected with the movable rod 22. The buffer rod 2 A movable block 25 is fixedly connected to one side of 6, and the shape of the movable block 25 is T-shaped. The movable block 25 is slidably connected with the movable groove 24 opened on the inner side of the sleeve 9. A fixing ring 16 is provided on one side of the sleeve 9. The fixing ring 16 surrounds the outer side of the transmission pipe 7. A connecting plate 15 is provided on one side of the fixing ring 16. There is a group of fixing rings 16 on both sides of the sleeve 9. The sleeve 9 surrounds the transmission pipe 7. There is a gap between the inner wall of the sleeve 9 and the outer wall of the transmission pipe 7. The movable groove 24 is on the inner wall of the sleeve 9. The shape of the movable groove 24 is an arc. The movable block 25 is closely fitted with the movable groove 24, a handle 8 is fixedly connected to one side of the sleeve 9, and the motor body 1 and the vibrating rod 14 are supported and protected by arranging the support frame 10 and the support seat 2, and the sleeve 9 and the connecting plate 15 are fixed on the transmission tube 7 by arranging the fixing ring 16, and the transmission tube 7 that swings up and down is buffered by arranging the second supporting spring 23, the movable rod 22, and the buffer rod 26, and the transmission tube 7 that swings left and right is buffered by arranging the movable groove 24 and the movable block 25, and cooperating with the buffer rod 26 and the movable rod 22.
[0031] When in use, the hand-held structure is put on the transmission tube 7, and then the two ends are fixed by the fixing ring 16, so that the hand-held structure is fixed on the transmission tube 7, and the connecting plate 15 is fixed. When in use, the vibrating rod 14 is removed and placed in the amorphous refractory material, the motor body 1 is started by the control structure, and then the vibrating rod 14 is vibrated through the transmission tube 7 to vibrate the amorphous refractory material and discharge the bubbles inside the amorphous refractory material. When vibrating, the staff holds the handle 8, the transmission tube 7 vibrates, and drives the connecting plate 15 to vibrate, so that the movable rod 22 moves up and down in the buffer rod 26. When the movable rod 22 moves, the air in the buffer rod 26 is squeezed to form a damping buffer. When moving left and right, the movable rod 22 is retracted and released in the buffer rod 26, so that the movable block 25 moves in the movable groove 24, so that the transmission tube 7 shakes, and the sleeve 9 is less vibrated, so that the staff is less injured, thereby achieving the purpose of reducing the harm to the staff caused by long-term work.
[0032] Example 2
[0033] See also Figures 1 to 8The utility model provides a technical solution: a novel amorphous refractory vibrator, including a motor body 1, a support seat 2 is fixedly connected to one side of the motor body 1, a connecting shell 4 is plugged into one side of the support seat 2, a transmission pipe 7 is fixedly connected to one side of the motor body 1, a vibrating rod 14 is fixedly connected to one end of the transmission pipe 7, a support frame 10 is fixedly connected to the upper end of the support seat 2, a vibrating rod 14 is placed on the upper end of the support frame 10, a moving wheel 6 is fixedly connected to the lower end of the connecting shell 4, a slide groove 11 is provided on one side of the connecting shell 4, a limiting groove 19 is provided on one side of the slide groove 11, and a limiting groove 19 is provided on the upper and lower ends of the slide groove 11, and a slider 13 is slidably connected to one side of the slide groove 11, The slider 13 is internally slidably connected with a limiting plate 18, one side of the limiting plate 18 is fixedly connected with a first supporting spring 20, one end of the first supporting spring 20 is fixedly connected with the slider 13, one side of the slider 13 is fixedly connected with a supporting rod 3, the lower end of the supporting rod 3 is fixedly connected with a supporting leg 5, and a connecting shell 4 is plugged between the supporting rod 3 and one side of the supporting leg 5, one side of the slider 13 is fixedly connected with a connecting shaft 21, the upper end of the connecting shaft 21 is slidably connected with a top block 17, one side of the top block 17 has a chamfer, and the limiting plate 18 passes through the slider 13 until the connecting shaft 21 Inside, one side of the top block 17 is slidably connected with a limiting plate 18, one side of the connecting shaft 21 is bearing-connected with a pedal 12, and one side of the connecting shaft 21 has a protrusion supporting the pedal 12. By setting the pedal 12, the connecting shaft 21, the slider 13, and the slide groove 11, the support rod 3 is driven to move downward so that the support leg 5 is in contact with the ground. By setting the limiting groove 19, the limiting plate 18, and the first supporting spring 20, the slider 13 is restricted, so that the support leg 5 is fixed, and by setting the top block 17, the pedal 12 can restrict the limiting plate 18.
[0034] When in use, the device is moved by the moving wheel 6. After moving to the position, the pedal 12 is moved in a circular motion through the connecting shaft 21 until a convex block on one side of the connecting shaft 21 blocks the pedal 12, so that the pedal 12 remains parallel to the ground. When the pedal 12 moves, the top block 17 loses its support, so that the limiting plate 18 is moved by the pulling force of the first supporting spring 20. The chamfer at the lower end of the top block 17 causes it to be pushed upward, so that the slider 13 can be moved. When both feet are stepped on the pedal 12, the slider 13 moves on the slide. The groove 11 moves downward, thereby driving the support rod 3 on one side to move downward, so that the support leg 5 contacts the ground, and then release the pedal 12 on one side, and move the pedal 12 back to its original position, so that the pedal 12 supports the top block 17, and the limiting plate 18 is inserted into the limiting groove 19 at the lower end of the slide groove 11 to fix the slider 13, and then repeat the operation on the pedal 12 on the other side, so that the supporting structure fixes the device. When it needs to be moved, just repeat the operation, thereby achieving the purpose of convenient movement of the vibrator.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel amorphous refractory vibrator, comprising a motor body (1), characterized in that: One side of the motor body (1) is fixedly connected to a support base (2), one side of the support base (2) is plugged with a connection shell (4), one side of the motor body (1) is fixedly connected to a transmission tube (7), one end of the transmission tube (7) is fixedly connected to a vibration rod (14), the upper end of the support base (2) is fixedly connected to a support frame (10), and the upper end of the support frame (10) is placed with a vibration rod (14); A connecting plate (15) is provided on the outside of the transmission tube (7), one side of the connecting plates (15) on both sides is fixedly connected to a movable rod (22), one side of the movable rod (22) is plugged into the inside of a buffer rod (26), one end of the buffer rod (26) is fixedly connected to a second support spring (23), one end of the second support spring (23) is fixedly connected to the movable rod (22), one side of the buffer rod (26) is fixedly connected to a movable block (25), the movable block (25) is slidably connected to a movable groove (24) provided on the inner side of the sleeve (9), and one side of the sleeve (9) is fixedly connected to a handle (8); The lower end of the connecting shell (4) is fixedly connected to a moving wheel (6), a sliding groove (11) is provided on one side of the connecting shell (4), a sliding block (13) is slidably connected to one side of the sliding groove (11), a supporting rod (3) is fixedly connected to one side of the sliding block (13), a supporting leg (5) is fixedly connected to the lower end of the supporting rod (3), a connecting shaft (21) is fixedly connected to one side of the sliding block (13), and a pedal (12) is connected to one side of a bearing of the connecting shaft (21).
2. A novel unshaped refractory vibrator according to claim 1, characterized in that: The output shaft of the motor body (1) is connected to the transmission structure inside the transmission tube (7); a fixing ring (16) is provided on one side of the sleeve (9); the fixing ring (16) surrounds the outside of the transmission tube (7); a connecting plate (15) is provided on one side of the fixing ring (16); and a group of fixing rings (16) are provided on each side of the sleeve (9).
3. The novel unshaped refractory vibrator according to claim 1 is characterized in that: The connecting plates (15) are distributed in a ring array around the transmission tube (7), the movable rod (22) and the buffer rod (26) form a sealed space inside, the outer side of the movable rod (22) is surrounded by a second support spring (23), and the upper and lower ends of the movable rod (22) are each provided with a buffer rod (26) matching therewith.
4. The novel unshaped refractory vibrator according to claim 1 is characterized in that: The sleeve (9) surrounds the transmission tube (7), and there is a gap between the inner wall of the sleeve (9) and the outer wall of the transmission tube (7). The movable groove (24) is located on the inner wall of the sleeve (9), and the shape of the movable groove (24) is an arc. The shape of the movable block (25) is T-shaped, and the movable block (25) fits closely with the movable groove (24).
5. The novel unshaped refractory vibrator according to claim 1 is characterized in that: The upper end of the connecting shaft (21) is slidably connected to a top block (17), one side of the top block (17) is chamfered, the interior of the slider (13) is slidably connected to a limiting plate (18), one side of the limiting plate (18) is fixedly connected to a first supporting spring (20), one end of the first supporting spring (20) is fixedly connected to the slider (13), and one side of the sliding groove (11) is provided with a limiting groove (19).
6. A novel unshaped refractory vibrator according to claim 5, characterized in that: The upper and lower ends of the slide groove (11) are each provided with a limiting groove (19); the limiting plate (18) penetrates the slider (13) and extends into the connecting shaft (21); one side of the top block (17) is slidably connected to the limiting plate (18); one side of the connecting shaft (21) is provided with a protrusion supporting the pedal (12); and one side of the support rod (3) and the support leg (5) are plugged with a connecting shell (4).