Flame composite sponge and mattress with formaldehyde removal function

Abstract

A flame composite sponge and mattress with formaldehyde removal function, belonging to the field of composite sponges, in view of the problem that the existing formaldehyde removal fabric is not set reasonably, resulting in unsatisfactory formaldehyde removal effect, the present application provides a flame composite sponge with formaldehyde removal function, which includes at least two stacked sponge body layers, and a formaldehyde removal functional layer is arranged between adjacent sponge body layers. The flame composite sponge with formaldehyde removal function is used as a component of a mattress. In the present application, the sponge body layer has a hole structure and good air permeability, which not only has good comfort, but also can ensure that the formaldehyde removal functional layer is in contact with the air, thereby ensuring the formaldehyde removal effect. The formaldehyde removal functional layer is arranged between two adjacent sponge body layers, and the stacked structure can form a good protection for the formaldehyde removal functional layer, effectively preventing the formaldehyde removal functional layer from bumping and falling off.

Description

Technical Field

[0001] The utility model belongs to the field of composite sponges, and particularly relates to a flame composite sponge and a mattress with formaldehyde removal function. Background Art

[0002] Existing non-woven fabric packages with formaldehyde removal and purification functions mostly use formaldehyde removal catalysts, which are fixed between non-woven fabrics and TC fabrics through a hot pressing composite process and applied to the quilting layer of mattresses in the form of composite fabrics. At present, the application of granular powdered formaldehyde removal catalysts in mattresses mainly has the following problems:

[0003] 1) The formaldehyde removal catalyst is distributed in a free state, and there is a risk of catalyst shedding during the cutting process after compounding;

[0004] 2) The formaldehyde removal catalyst is tightly compounded by the non-woven fabric and the TC fabric, and the probability of the catalyst contacting with the formaldehyde molecules is relatively small, which reduces the formaldehyde removal efficiency of the catalyst;

[0005] 3) The overall comfort of the composite fabric of non-woven fabric and TC fabric is deviated, which affects the overall sleeping feeling of the mattress. Utility Model Content

[0006] In view of the problem that the unreasonable setting of existing formaldehyde-removing fabrics leads to unsatisfactory formaldehyde removal effect, the utility model provides a flame composite sponge and mattress with formaldehyde removal function, which ensures the comfort and breathability of use through the sponge body layer, and a formaldehyde-removing functional layer is sandwiched between two adjacent sponge body layers to effectively prevent the formaldehyde-removing functional layer from falling off.

[0007] The utility model adopts the following technical scheme: a flame composite sponge with formaldehyde removal function, comprising at least two stacked sponge body layers, with a formaldehyde removal functional layer sandwiched between two adjacent sponge body layers.

[0008] In the present application, the sponge body layer has a porous structure and has good air permeability. It not only has good comfort, but also can ensure that the formaldehyde removal functional layer is in contact with the air, thereby ensuring the formaldehyde removal effect. The formaldehyde removal functional layer is arranged between two adjacent sponge body layers. The laminated structure can provide better protection for the formaldehyde removal functional layer and effectively prevent the formaldehyde removal functional layer from being bumped or falling off.

[0009] Furthermore, the formaldehyde-removing functional layer is provided with formaldehyde-removing particles, and the formaldehyde-removing particles are formaldehyde-removing catalysts or activated carbon. The formaldehyde-removing function is achieved by the formaldehyde-removing particles.

[0010] Furthermore, the formaldehyde-removing particles are sandwiched on the surface of the sponge body layer located below, and the flame composite connection layer is arranged on the lower surface of the sponge body layer located above. The flame composite connection layer is connected from the upper part of the formaldehyde-removing particles to the sponge body layer located below, so that an enclosed area is formed around the formaldehyde-removing particles between adjacent sponge body layers, and the enclosed area and the formaldehyde-removing particles form the formaldehyde-removing functional layer. The sponge body layers all have a hole structure, and the formaldehyde-removing particles can be sandwiched in the holes. The flame composite layer is arranged on the lower surface of the sponge body layer located above, and the flame composite layer forms a reliable connection between the surface of the formaldehyde-removing particles and the sponge body layer located below, so that the adjacent sponge bodies form an enclosed area around the formaldehyde-removing particles, and the formaldehyde-removing particles are surrounded by the sponge body layer, which effectively solves the risk of falling off. The formaldehyde-removing particles will not be covered by the flame composite layer, and the formaldehyde-removing effect is guaranteed.

[0011] Furthermore, the formaldehyde-removing functional layer includes a sponge interlayer, in which the formaldehyde-removing particles are sandwiched, and the sponge interlayer is respectively connected to the sponge body layer located above and below through a flame composite connecting layer.

[0012] Furthermore, the particle size of the formaldehyde-removing particles is 50-80 meshes. If the particle size of the formaldehyde-removing particles is too large, the specific surface area is small, the adsorption performance will be affected, and the formaldehyde-removing effect will be compromised; if the formaldehyde-removing particles are too small, they will fall into the gaps in the sponge body, the formaldehyde-removing particles cannot contact the formaldehyde molecules in the air well, and the formaldehyde-removing effect is not ideal.

[0013] Furthermore, the thickness of the sponge body layer is 0.5-3 cm. A sponge body layer of appropriate thickness can ensure comfort in use.

[0014] Furthermore, the flame composite connection layer is formed on the surface of the sponge body by flame and pressure roller. The sponge flame composite process refers to the sponge being burned quickly by a linear gas burner to melt its surface to produce an adhesive, and the sponge producing the adhesive is bonded to other sponges or fabrics under the pressure of the pressure roller, thereby forming two or more layers of composite materials. The connection is relatively firm and reliable.

[0015] A mattress comprises an upper layer, a comfort layer, a supporting core layer and a lower layer. A peripheral edge is arranged on the outer side of the supporting core layer. The upper layer, the comfort layer, the lower layer or the peripheral edge adopts the flame composite sponge with formaldehyde removal function.

[0016] Furthermore, an upper fabric layer is provided on the upper surface of the sponge body layer at the top, and a flame composite connection layer is provided between the sponge body layer at the top and the upper fabric layer. The upper fabric layer can protect the sponge body and effectively reduce the damage to the sponge body caused by scratches by external forces, and the flame composite connection layer makes the connection between the upper fabric layer and the flame composite connection layer firm and reliable. A non-woven fabric layer is provided on the lower surface of the sponge body layer at the bottom, and a flame composite connection layer is provided between the sponge body layer at the bottom and the non-woven fabric layer. The non-woven fabric layer can protect the sponge body layer at the bottom to prevent the sponge body from being scratched or scratched by external forces during use, thereby generating debris and residues, which affects the experience.

[0017] The beneficial effects of the utility model are as follows: the present application is a flame composite sponge and mattress with formaldehyde removal function. The sponge body layer has a hole structure and has good air permeability. It not only has good comfort, but also can ensure that the formaldehyde removal functional layer is in contact with the air, thereby ensuring the formaldehyde removal effect. The formaldehyde removal functional layer is arranged between two adjacent sponge body layers. The laminated structure can provide better protection for the formaldehyde removal functional layer, and effectively prevent the formaldehyde removal functional layer from being bumped or falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the explosion state structure of Example 1;

[0019] Figure 2 This is a schematic diagram of a partially enlarged structure of the explosion state of Example 1;

[0020] Figure 3 This is a structural diagram of the connection state of Example 1;

[0021] Figure 4 This is a partially enlarged structural diagram of the connection state of Example 1;

[0022] Figure 5 This is a schematic diagram of the explosion state structure of Example 2;

[0023] Figure 6 This is a schematic diagram of the connection status structure of Example 3;

[0024] Figure 7 This is a schematic diagram of the overall structure of Example 4;

[0025] Figure 8 It is a side structural schematic diagram of Example 4;

[0026] Among them: 1-sponge body layer; 2-formaldehyde removal functional layer; 21-formaldehyde removal particles; 22-sponge interlayer; 3-flame composite connecting layer; I-upper layer; II-lower layer; III-edge protection sponge; IV-comfort layer; V-support core layer. DETAILED DESCRIPTION

[0027] The following is an explanation and description of the technical scheme of the embodiment of the utility model in conjunction with the drawings of the utility model, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the utility model.

[0028] Example 1

[0029] This embodiment is a flame composite sponge with formaldehyde removal function. Figures 1 to 4 As shown, it includes two layers of stacked sponge body layers 1, and a formaldehyde-removing functional layer 2 is arranged between two adjacent sponge body layers 1. Formaldehyde-removing particles 21 are sandwiched on the surface of the sponge body layer 1 located below, and the flame composite connection layer 3 is arranged on the lower surface of the sponge body layer 1 located above. The flame composite connection layer 3 connects the sponge body layer 1 located below from the upper part of the formaldehyde-removing particles 21 downward, so that an enclosed area is formed around the formaldehyde-removing particles 21 between adjacent sponge body layers 1, and the enclosed area and the formaldehyde-removing particles 21 form the formaldehyde-removing functional layer 2. The sponge body layers 1 all have a hole structure, and the formaldehyde-removing particles 21 can be sandwiched in the holes. The flame composite layer 3 is arranged on the lower surface of the sponge body layer 1 located above, and the flame composite layer 3 forms a reliable connection on the surface of the formaldehyde-removing particles 21 and the sponge body layer 1 located below, so that the adjacent sponge bodies 1 form an enclosed area around the formaldehyde-removing particles 21, and the formaldehyde-removing particles 21 are surrounded by the sponge body layer 1, which effectively solves the risk of falling off.

[0030] The formaldehyde-removing particles 21 are formaldehyde-removing catalysts or activated carbon. This embodiment is a formaldehyde-removing catalyst, and the formaldehyde-removing function is achieved through the formaldehyde-removing particles 21. This embodiment uses formaldehyde-removing particles as a supported formaldehyde-removing catalyst, which has a carrier and an active component, wherein the carrier is activated carbon or titanium dioxide, preferably activated carbon, and the active component is platinum or palladium, preferably platinum, and the platinum or palladium is loaded on the carrier.

[0031] The thickness of the sponge body layer 1 is 0.5-3 cm. The sponge body layer 1 of appropriate thickness can ensure the comfort of use.

[0032] The particle size of the formaldehyde-removing particles 21 is 50-80 meshes. If the particle size of the formaldehyde-removing particles 21 is too large, its specific surface area is small, the adsorption performance will be affected, and the formaldehyde-removing effect will be compromised; if the formaldehyde-removing particles 21 are too small, they will fall into the gaps in the sponge body, and the formaldehyde-removing particles 21 cannot contact the formaldehyde molecules in the air well, and the formaldehyde-removing effect is not ideal.

[0033] The specific preparation process includes:

[0034] 1) cutting sponges with a thickness of 0.5-3 cm to prepare a plurality of sponge body layers 1 with a width of 2 meters; the sponge body is flame-compounded and rolled up in a roll form; the line speed of the flame-compounded sponge is 28-36 meters / minute, and the operating speed of the formaldehyde removal catalyst uniform distribution machine is adjusted to ensure that the component of the formaldehyde removal catalyst on the sponge is 2-6g / ㎡;

[0035] 2) placing the formaldehyde-removing particles in a uniform distribution machine, and uniformly distributing them on the upper surface of one of the sponge bodies through the uniform distribution machine, wherein the groove of the uniform distribution machine drum has a size of 50 meshes, and the particle size of the formaldehyde-removing catalyst is 50-80 meshes; forming the formaldehyde-removing functional layer 2;

[0036] 3) Another sponge body layer 1 is compounded with the sponge body on which the formaldehyde-removing particles are evenly distributed by flame.

[0037] Example 2

[0038] like Figure 5 As shown, the difference between this embodiment and embodiment 1 is that the sponge body 1 has multiple layers, and the sponge body and the formaldehyde removal functional layer 2 are arranged alternately. In this arrangement, the formaldehyde removal functional layer 2 is multiple layers, sandwiched between two adjacent sponge body layers 1, and the formaldehyde removal effect is better.

[0039] Example 3

[0040] like Figure 6 As shown, the difference between this embodiment and embodiment 1 is that the formaldehyde-removing functional layer 2 includes a sponge interlayer 22, the formaldehyde-removing particles 21 are sandwiched in the sponge interlayer 22, and the sponge interlayer 22 is respectively connected to the sponge body layer located above and below through a flame composite connecting layer 3.

[0041] Example 4

[0042] A mattress, such as Figure 7 and Figure 8 As shown, it includes an upper layer I, a comfort layer IV, a support core layer V and a lower layer II arranged in sequence from top to bottom, wherein edge protection sponges III are arranged at the four sides of the support core layer V, and a surrounding edge is arranged on the outer side of the support core layer V. In this embodiment, the comfort layer IV adopts the flame composite sponge with formaldehyde removal function described in Example 1. The sponge is used as the filling material of the comfort layer, which has good comfort and improves the sleeping feeling.

[0043] Example 5

[0044] The difference between this embodiment and embodiment 4 is that (not shown in the figure): the upper layer uses a flame composite sponge with a formaldehyde removal function, wherein the upper surface of the sponge body layer 1 located at the top is provided with an upper fabric layer, and a flame composite connecting layer 3 is provided between the sponge body layer 1 located at the top and the upper fabric layer. The lower surface of the sponge body layer 1 located at the bottom is provided with a non-woven fabric layer, and a flame composite connecting layer 3 is provided between the sponge body layer 1 located at the bottom and the non-woven fabric layer. The formation method of the flame composite connecting layer 3 is the same as that of embodiment 1.

[0045] Example 6

[0046] The difference between this embodiment and embodiment 5 is (not shown in the figure) that the lower layer adopts a flame composite sponge with formaldehyde removal function.

[0047] Example 7

[0048] The difference between this embodiment and embodiment 5 is (not shown in the figure): the surrounding edge adopts a flame composite sponge with formaldehyde removal function.

[0049] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Those skilled in the art should understand that the utility model includes but is not limited to the contents described in the drawings and the above specific implementation. Any modification that does not deviate from the functional and structural principles of the utility model will be included in the scope of the claims.

Claims

1. A flame composite sponge with formaldehyde removal function, characterized in that: It comprises at least two layers of stacked sponge body layers, and a formaldehyde removal functional layer is sandwiched between two adjacent sponge body layers; Formaldehyde-removing particles are arranged in the formaldehyde-removing functional layer, and the formaldehyde-removing particles are formaldehyde-removing catalysts or activated carbon; The formaldehyde-removing particles are sandwiched on the surface of the sponge body layer located below, and a flame composite connection layer is provided on the lower surface of the sponge body layer located above. The flame composite connection layer connects the sponge body layer located below from the upper part of the formaldehyde-removing particles downward, so that an enclosed area is formed around the formaldehyde-removing particles between adjacent sponge body layers, and the enclosed area and the formaldehyde-removing particles form the formaldehyde-removing functional layer; Or the formaldehyde-removing functional layer includes a sponge interlayer, in which the formaldehyde-removing particles are sandwiched, and the sponge interlayer is respectively connected to the sponge body layer located above and below through a flame composite connecting layer.

2. The flame composite sponge with formaldehyde removal function according to claim 1, characterized in that: The particle size of the formaldehyde-removing particles is 50-80 meshes.

3. The flame composite sponge with formaldehyde removal function according to claim 1, characterized in that: The thickness of the sponge body layer is 0.5-3 cm.

4. The flame composite sponge with formaldehyde removal function according to claim 1, 2 or 3, characterized in that: The flame composite connection layer is formed on the surface of the sponge body by flame and pressure roller.

5. A mattress, characterized in that: The flame composite sponge with formaldehyde removal function as claimed in any one of claims 1 to 4 is used.

6. A mattress according to claim 5, characterized in that: The mattress comprises an upper layer, a comfort layer, a supporting core layer and a lower layer. A peripheral edge is arranged on the outer side of the supporting core layer. The upper layer, the comfort layer, the lower layer or the peripheral edge adopts the flame composite sponge with formaldehyde removal function.

7. A mattress according to claim 6, characterized in that: When the upper layer or the lower layer or the surrounding edge adopts the flame composite sponge with formaldehyde removal function, the upper surface of the sponge body layer located at the top is provided with an upper fabric layer, and a flame composite connecting layer is provided between the sponge body layer located at the top and the upper fabric layer; the lower surface of the sponge body layer located at the bottom is provided with a non-woven fabric layer, and a flame composite connecting layer is provided between the sponge body layer located at the bottom and the non-woven fabric layer.

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