Convenient and fixed leak test marking equipment

By designing a leak test marking device that uses a fixed mechanism driven by hydraulic cylinders and cylinders, the problems of high energy consumption and high production costs caused by the large number of power sources of existing equipment are solved, and convenient fixation and cost reduction of the turbine shell are achieved.

CN222727677UActive Publication Date: 2025-04-08JIANGSU LONGPU POWER TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421193767.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-04-08
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

There are many power sources for leakage testing marking equipment used in the production process of existing turbine shells, resulting in high energy consumption, high production costs and relatively poor practicality.

Method used

A convenient and fixed leakage test marking equipment is designed, using hydraulic cylinder and cylinder drive fixing mechanism, and the turbine shell is restricted and fixed by synchronously driving multiple adjustment seats through the hydraulic cylinder, reducing power source settings and reducing costs.

Benefits of technology

It realizes convenient fixation of the turbine shell, reduces the setting of the power source, reduces production costs, is more convenient to use, and the initial position of the support block can be adjusted as needed to change the force.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222727677U_ABST
    Figure CN222727677U_ABST
Patent Text Reader

Abstract

The utility model discloses a conveniently fixed leakage test marking device, which specifically relates to the technical field of turbine shell production equipment, including a machine base and a pneumatic marking machine. A frame is provided on the top of the machine base, a leak detection part is provided on the inner side of the upper part of the frame, and the leak detection part includes an inflation device and a display device. A support is provided on the top of the machine base, a positioning plate is provided on the top of the support, and a support frame is provided on the top of the positioning plate. The utility model can adjust the initial positions of support block 1 and support block 2 in advance according to actual needs through a fixing mechanism, and then start the hydraulic cylinder to pull the connecting rod to drive the slide block 1 to slide along the slide rod, thereby driving the support block 2 and support block 1 to approach the workpiece, so as to clamp and fix the workpiece, is easy to use, can better adapt to the use of the turbine shell, and is more practical; through the positioning component, it can make a plurality of convex columns adapt to the position change according to the shape of the clamping part of the turbine shell, so as to be more adapted to it and more convenient to use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of turbine shell production, in particular to conveniently fixed leakage test marking equipment. Background Art

[0002] The turbine shell is a high-tech product, which is mainly composed of a shell, an impeller, a bearing, a sealing ring, an intake pipe and other components. The working principle of the turbine shell is to use the exhaust gas energy to drive the turbine, and then transfer the power generated by the turbine to the compressor, thereby improving the engine output power and fuel efficiency; the turbocharger is actually an air compressor that increases the intake volume by compressing air. It uses the inertial impact of the exhaust gas discharged by the engine to drive the turbine in the turbine chamber. The turbine drives the coaxial impeller, which presses the air sent by the air filter pipe to pressurize it into the cylinder, thereby increasing the output power of the engine. The turbine shell can make the engine output greater power at low speeds, improve the engine's climbing performance and acceleration performance; at the same time, the turbine shell can also increase the engine's output torque in the low and medium speed sections, improve the engine's climbing ability and off-road performance; the turbine shell can also effectively improve the engine's fuel efficiency, so that the fuel can be more fully utilized. After the production of the turbine shell, it needs to be leak tested and marked, so the corresponding leak test marking equipment is needed.

[0003] At present, the leakage test and marking equipment used in the production process of turbine shells mostly adopts multiple power sources (such as hydraulic cylinders, air cylinders, etc. as power sources to drive the corresponding parts to move) to drive and fix the turbine shells for leakage testing and marking processing. However, this method has too many power sources, which increases energy consumption and production costs, and its practicality is relatively poor. Utility Model Content

[0004] The purpose of the utility model is to provide a convenient and fixed leakage test marking device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a conveniently fixed leakage test marking device, comprising a machine base and a pneumatic marking machine, a frame is provided on the top of the machine base, a leak detection part is provided on the inner side of the upper part of the frame, and the leak detection part includes an inflation device and a display device, a support is provided on the top of the machine base, a positioning plate is provided on the top of the support, a support frame is provided on the top of the positioning plate, a cylinder is provided on the top of the support frame, and a hydraulic cylinder is connected to the telescopic end of the cylinder on the inner side of the support frame, the pneumatic marking machine is arranged on one side of the rear of the top of the positioning plate, a fixing mechanism is provided in the support, the fixing mechanism includes a hydraulic cylinder, a groove is provided at the bottom of the support, and a plurality of slide grooves 1 connected to the groove are symmetrically provided on the top of the support, the hydraulic cylinder is arranged in the groove, a sliding rod is provided on the upper inner part of the slide groove 1, a sliding block 1 is provided on the outer wall of the sliding block, the bottom of the sliding block 1 is movably connected to the hydraulic cylinder through a connecting rod, an adjustment seat is provided on the top of the sliding block 1, and a slide groove 2 connected to the slide groove 1 is provided on the top of the positioning plate.

[0006] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0007] Furthermore, the positioning assembly includes a boss, and a plurality of bosses are provided, one end of the boss is connected to a stopper in a chamber opened inside the support block 2, and the side of the stopper away from the boss is connected to a spring 1 in the chamber. Through the positioning assembly, the boss can be adaptively changed according to the shape of the outer wall of the turbine shell part it contacts, so as to better fix it.

[0008] Furthermore, the two ends of the connecting rod are respectively hinged to the slider 1 and the hydraulic cylinder, the slider 1 is fixedly connected to the adjustment seat, the slider 2 is threadedly connected to the screw rod through a nut, and three adjustment seats are provided, and the plurality of adjustment seats are distributed in a circular equidistant array to transmit power and synchronously drive multiple sliders 1 to move in a relatively outer or inner direction.

[0009] Furthermore, the plurality of protruding columns are arranged in a linear equidistant array, and a rubber layer is provided on the outer side of the protruding columns to protect the surface of the workpiece to be inspected and avoid scratches.

[0010] Furthermore, an air inlet hole is provided on one side of the positioning plate, and the air inlet hole is connected to the inflation device. The plugging head and one side of the plugging head are provided with a sealing gasket, so that the air inlet hole can be used to inflate the cavity of the turbine shell to be tested for leakage, and the sealing gasket is used to improve the sealing of the joint.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0012] 1. The utility model can adjust the initial positions of the support block 1 and the support block 2 according to actual needs in advance through the fixing mechanism, and then start the hydraulic cylinder to pull the connecting rod to drive the slide block 1 to slide along the slide rod, thereby driving the support block 2 and the support block 1 to approach the workpiece, so as to clamp and fix the workpiece, which is convenient to use, can be better adapted to the turbine shell, and has stronger practicality;

[0013] 2. The utility model uses a positioning component to enable the positions of a plurality of bosses to be adaptively changed according to the shape of the clamping portion of the turbine shell, so as to better match it and be more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure between the positioning plate and a plurality of adjustment seats of the utility model;

[0017] Figure 3 It is a schematic diagram of the local structure between the positioning plate, the support, the hydraulic cylinder and the adjustment seat of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure between the supporting block 2 and the convex column of the utility model;

[0019] Figure 5 This utility model Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0020] In the figure: 1. base; 2. frame; 3. leak detection part; 4. support; 5. positioning plate; 6. support frame; 7. cylinder; 8. plugging head; 9. hydraulic cylinder; 10. connecting rod; 11. sliding rod; 12. slider 1; 13. adjusting seat; 14. screw; 15. slider 2; 16. support block 1; 17. support block 2; 18. spring 1; 19. boss; 20. block; 21. support rod; 22. head; 23. baffle; 24. spring 2; 25. guide seat. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1 - Figure 5 The conveniently fixed leakage test marking device shown in the figure comprises a machine base 1 and a pneumatic marking machine. A frame 2 is arranged on the top of the machine base 1, a leak detection part 3 is arranged on the inner side of the upper part of the frame 2, and the leak detection part 3 comprises an inflating device and a display device. In this example, the display device is installed on the frame 2, and the inflating device is not drawn. A support 4 is arranged on the top of the machine base 1, a positioning plate 5 is arranged on the top of the support 4, a support frame 6 is arranged on the top of the positioning plate 5, a cylinder 7 is arranged on the top of the support frame 6, and a hydraulic cylinder 9 is connected to the telescopic end of the cylinder 7 on the inner side of the support frame 6. The pneumatic marking The machine is arranged on one side of the rear of the top of the positioning plate 5, and a fixing mechanism is arranged in the support 4, the fixing mechanism includes a hydraulic cylinder 9, a groove is arranged at the bottom of the support 4, and a plurality of slide grooves 1 connected with the groove are symmetrically arranged at the top of the support 4, the hydraulic cylinder 9 is arranged in the groove, a slide rod 11 is arranged on the upper part of the slide groove 1, a slider 12 is sleeved on the outer wall of the slide rod 11, the bottom of the slider 12 is movably connected with the hydraulic cylinder 9 through a connecting rod 10, an adjusting seat 13 is arranged on the top of the slider 12, and a slide groove 2 connected with the slide groove 1 is arranged on the top of the positioning plate 5.

[0023] In this example, the fixing mechanism also includes a screw 14, which is rotatably installed in the adjustment seat 13, and one end of the screw 14 is connected to a handle outside the adjustment seat 13, and the outer wall of the adjustment seat 13 is sleeved with a slider 15 in the adjustment seat 13, and the top of the slider 15 in the adjustment seat 13 parallel to the positioning plate 5 is provided with a support block 16, and the tops of the other sliders 15 are provided with support blocks 17, and one side of the support block 16 is provided with a support rod 21, and one end of the support rod 21 passes through the support block 16 and is connected to a head 22, and a guide seat 25 is provided on the side of the head 22 at the top of the positioning plate 5 away from the support block 16. In this example, the guide seat 25 is adapted to the turbine shell so as to play a guiding role, and the support rod 2 1 is connected with a baffle plate 23 at the other end, and a spring 24 is sleeved between the baffle plate 23 and the support block 16 on the outside of the support rod 21, and a positioning assembly is provided inside the support block 2 17. In this example, when the device is used, the slider 12 is located outside the end of the slide rod 11 away from the middle position of the positioning plate 5. Through the fixing mechanism, a hydraulic cylinder 9 can synchronously drive multiple adjustment seats 13 to drive the support block 2 17 and the support block 16 to restrict and fix the turbine shell. It is easy to use, reduces the setting of the power source, and reduces the cost. It is more convenient to use, and the initial positions of the support block 16 and the support block 17 can be adjusted as needed to change the force acting on the turbine shell. In this example, the positioning assembly includes a boss 19, and the boss 19 is provided with a plurality of bosses. One end of the boss 19 is connected to a block 20 in the chamber opened inside the support block 2 17, and the side of the block 20 away from the boss 19 is connected to a spring 18 in the chamber. Through the positioning assembly, it can be adaptively changed according to the shape of the outer wall of the turbine shell part it contacts, so as to better fix it. In this example, the two ends of the connecting rod 10 are hinged to the slider 12 and the hydraulic cylinder 9 respectively, the slider 12 is fixedly connected to the adjustment seat 13, the slider 2 15 is threadedly connected to the screw 14 through a nut, and there are three adjustment seats 13, and several adjustment seats 13 are distributed in a circular equidistant array to transmit power and synchronously drive multiple sliders 12 to move in a relatively outer or inner direction. In this example, several bosses 19 are distributed in a linear equidistant array, and a rubber layer is provided on the outer side of the boss 19 to protect the surface of the workpiece to be inspected and avoid scratches. In this example, an air inlet is provided on one side of the positioning plate 5, and the air inlet is connected to the inflation device. Sealing gaskets are provided on one side of the plugging head 8 and the sealing head 22, so that the air inlet can be used to inflate the cavity of the turbine shell to be leaked. The use of the sealing gasket improves the sealing of the joint.

[0024] The working principle of the utility model is as follows: when in use, the positions of the support block 16 and the support block 2 17 are adjusted according to the size of the turbine shell to be fixed, and the slider 2 15 is driven to move in the adjustment seat 13 by twisting the handle forward and reversely, thereby driving the connected support block 16 or the support block 2 17 to move synchronously. After the support block 16 and the two support blocks 2 17 are moved to the appropriate position, the turbine shell can be fixed. After placing it at the corresponding position on the top of the positioning plate 5, the hydraulic cylinder 9 is started to drive the connecting rod 10, and then the slider 12 is driven to move on the slide rod 11 toward the workpiece, and at the same time, the adjustment seat 13 and the moving rods of the support block 16 and the support block 2 17 are driven. When the support block 16 moves, it will drive the head 22 to dock with one end of the turbine shell through the support rod 21 to seal it, and at the same time, one end of the support rod 21 will push the baffle 23 to stretch the spring 24 , so that the reverse force generated by the deformation of spring 24 is transmitted to the head 22, so that it fits tightly with the turbine shell, and at the same time, the support block 21 will drive the boss 19 to continuously approach the turbine shell, and at the same time, the boss 19 that is squeezed and in contact with the turbine shell will move into the chamber, thereby pushing the stopper 20 to squeeze the spring 18, and the reverse force generated by the spring 18 acts on the boss 19, so that it limits and fixes the turbine shell, so that it can change accordingly according to the shape of the turbine shell so as to adapt to it and better fix it. When in the step of adjusting the position of the support block 16 and the support block 21, if you want to make the pressure acting on the turbine shell greater, adjust the corresponding support block 21 or the support block 11 to be closer to the position of the turbine shell, otherwise, move away from it, so as to change the clamping force on the turbine shell and change its fixing effect, which is more convenient to use and more practical.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A conveniently fixed leakage test marking device, comprising a machine base (1) and a pneumatic marking machine, wherein a frame (2) is provided on the top of the machine base (1), a leakage detection part (3) is provided on the inner side of the upper part of the frame (2), and the leakage detection part (3) includes an inflation device and a display device, and is characterized in that: The top of the machine base (1) is provided with a support (4), the top of the support (4) is provided with a positioning plate (5), the top of the positioning plate (5) is provided with a support frame (6), the top of the support frame (6) is provided with a cylinder (7), and the telescopic end of the cylinder (7) is connected to a hydraulic cylinder (9) on the inner side of the support frame (6), the pneumatic marking machine is arranged on one side behind the top of the positioning plate (5), the support (4) is provided with a fixing mechanism, the fixing mechanism includes a hydraulic cylinder (9), the bottom of the support (4) is opened A groove is provided, and a plurality of slide grooves 1 connected to the groove are symmetrically provided on the top of the support (4). The hydraulic cylinder (9) is arranged in the groove. A slide rod (11) is provided on the upper inner part of the slide groove 1. A slider 1 (12) is sleeved on the outer wall of the slide rod (11). The bottom of the slider 1 (12) is movably connected to the hydraulic cylinder (9) through a connecting rod (10). An adjustment seat (13) is provided on the top of the slider 1 (12). A slide groove 2 connected to the slide groove 1 is provided on the top of the positioning plate (5).

2. The conveniently fixed leakage test marking device according to claim 1, characterized in that: The fixing mechanism also includes a screw rod (14), the screw rod (14) is rotatably mounted in the adjustment seat (13), and one end of the screw rod (14) is connected to a handle outside the adjustment seat (13), the outer wall of the adjustment seat (13) is provided with a second slider (15) in the adjustment seat (13), the top of the second slider (15) in the adjustment seat (13) parallel to the positioning plate (5) is provided with a support block (16), and the top of the other two sliders (15) is provided with a support block (17), the support A support rod (21) is provided on one side of the block one (16), and one end of the support rod (21) passes through the support block one (16) and is connected to a head (22). A guide seat (25) is provided on the top head (22) of the positioning plate (5) away from the support block one (16). The other end of the support rod (21) is connected to a baffle (23). A spring two (24) is sleeved on the outer side of the support rod (21) between the baffle (23) and the support block one (16), and a positioning component is provided inside the support block two (17).

3. The conveniently fixed leakage test marking device according to claim 2, characterized in that: The positioning assembly comprises a plurality of bosses (19), one end of the boss (19) is connected to a stopper (20) in a chamber provided inside the support block 2 (17), and the side of the stopper (20) away from the boss (19) is connected to a spring 1 (18) in the chamber.

4. The conveniently fixed leakage test marking device according to claim 2, characterized in that: The two ends of the connecting rod (10) are respectively hinged to the slider 1 (12) and the hydraulic cylinder (9); the slider 1 (12) is fixedly connected to the adjustment seat (13); the slider 2 (15) is threadedly connected to the screw rod (14) via a nut; three adjustment seats (13) are provided, and the plurality of adjustment seats (13) are distributed in a circumferentially equidistant array.

5. The conveniently fixed leakage test marking device according to claim 3 is characterized in that: The plurality of protruding columns (19) are distributed in a linear equidistant array, and a rubber layer is sleeved on the outer side of the protruding columns (19).

6. The conveniently fixed leakage test marking device according to claim 2, characterized in that: An air inlet hole is provided on one side of the positioning plate (5), and the air inlet hole is connected to the inflation device, and a sealing gasket is provided on one side of the sealing head (8) and the sealing head (22).