A PIN needle feeding device

By designing the PIN needle feeding device, including placement, feeding and handling mechanism, the problems of inaccurate position and low working efficiency of the PIN needle caused by manual operation are solved, and the precise loading and production efficiency of the PIN needle are improved.

CN222728974UActive Publication Date: 2025-04-08HAIRUIEN AUTOMATION TECH (HEFEI) CO LTD
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Patent Information

Application Number
CN202421566117.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-08
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

In the prior art, the insertion process of the special-shaped PIN pin relies on manual operation, resulting in low position accuracy, easy position deviation, affecting product quality, and low work efficiency, consuming a lot of human resources and production time.

Method used

A PIN needle feeding device is designed, including a placement mechanism, a feeding mechanism and a handling mechanism. The placement mechanism realizes the precise placement of the PIN needle through the placement fixture and the reversing assembly; the feeding mechanism combines the pressing and positioning fitting parts to ensure the accurate position of the PIN needle; the conveying mechanism uses the robotic arms and clamping components to realize the automatic handling and loading of the PIN needle.

Benefits of technology

Through the automated feeding device, the accuracy and working efficiency of the PIN needle are improved, the errors and production time of manual operation are reduced, and the overall production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model proposes a PIN needle feeding device, which includes: a placing mechanism, which includes a placement fixture, and the placement fixture is equipped with a plurality of placement parts for placing PIN needles; a material receiving mechanism, which includes a vertical material receiving plate, and a material loading fixture is detachably arranged on one side of the material receiving plate, and a material receiving slot is obliquely opened on the material loading fixture, and a pressing fitting is arranged in the material receiving slot, and a positioning fitting is arranged on the end face of the material loading fixture away from the material receiving plate; a transporting mechanism, which includes a mechanical arm, and a connector is arranged at the end of the mechanical arm, and a clamping assembly is provided on the connector for clamping the pin head of the PIN needle, and transporting the PIN needle from the placing mechanism to the material receiving mechanism. Through the above method, the feeding action of special-shaped PIN needles is realized, and the work efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a PIN needle feeding device. Background Art

[0002] Electronic components, especially electronic connectors, are generally provided with PIN pins, i.e. metal PIN pins. The PIN pins are assembled to an insulating base, and the assembly method is generally injection molding, that is, the PIN pins are pre-placed in a relevant mold, and the insulating base that is seamlessly fixed to the PIN pins is directly injection molded.

[0003] There is a special-shaped PIN pin, which includes an integrally formed pin head, a pin middle and a pin tail. The connection between two adjacent structural parts is formed by bending, wherein a positioning hole is punched on the pin middle. The insertion process of the PIN pin is usually to manually insert the PIN pin into the hole of the mold. Since the position accuracy of the corresponding PIN pin in the modern injection molding process is relatively high, the stability is not high when the PIN pin is manually inserted, and the PIN pin position deviation is prone to cause the assembled product to be unqualified or even scrapped. In addition, the action is slow, the overall work efficiency is low, and a large amount of human resources and production time are consumed. Utility Model Content

[0004] In order to solve the above problems, the utility model proposes a PIN needle pre-feeding device which has a simple structure and effectively improves the working efficiency.

[0005] The main contents of the utility model include: a placing mechanism, which includes a placing fixture, and the placing fixture is provided with a plurality of placing parts for placing PIN needles;

[0006] The material receiving mechanism comprises a vertical material receiving plate, a detachable material loading fixture is arranged on one side of the material receiving plate, a material receiving slot is obliquely provided on the material loading fixture for accommodating the tail of the PIN pin, a pressing fitting for pressing the tail of the PIN is arranged in the material receiving slot, and a positioning fitting is arranged on the end surface of the material loading fixture away from the material receiving plate;

[0007] The transport mechanism comprises a mechanical arm, the end of which is provided with a connector, and the connector has a clamping assembly for clamping the pin head of the PIN needle, and transporting the PIN needle from the placing mechanism to the material receiving mechanism.

[0008] Preferably, the press-fitting part includes a first elastic part built into a side wall of the material receiving slot, one end of the first elastic part is fixed in the material loading fixture, and the other end is provided with a ball head. When the first elastic part is not subjected to external force, part of the ball head is located in the material receiving slot.

[0009] Preferably, the positioning fitting includes a second elastic member built into the carrier jig, one end of the second elastic member is fixed in the carrier jig, and the other end is connected to a first positioning column, and when the second elastic member is not subjected to external force, a portion of the first positioning column protrudes from the side end surface of the carrier jig.

[0010] Preferably, a downwardly extending seating slot is provided on one side of the seating portion, and a limiting interval is provided on the other side, the seating slot is used to accommodate the tail portion of the plug post of the PIN needle, and the limiting interval is used to limit an end of the middle portion of the plug post away from the tail portion of the plug post, and a positioning hole is provided on the side of the seating slot close to the limiting interval, and when the tail portion of the plug post is inserted into the seating slot and the middle portion of the pin is located in the limiting interval, the positioning hole of the PIN needle corresponds to the positioning hole.

[0011] Preferably, the placement mechanism includes two groups of the placement jigs and a reversing component that drives the placement jigs to reciprocate alternately, the reversing component includes two groups of first slide rails parallel to each other, and two groups of second slide rails are arranged in parallel between the two groups of first slide rails. Any one of the placement jigs is slidably set on the first slide rail through the first bracket, and the other placement jig is slidably set on the second slide rail. The placement jig is connected to the reversing drive member, so that the two groups of the placement jigs slide towards each other alternately without interfering with each other.

[0012] Preferably, the reversing drive member includes a driving wheel, a driven wheel, a belt and a rotating motor, the belt is connected in series to the driving wheel and the driven wheel, the driving wheel is arranged at the output end of the rotating motor, and the two groups of the placement fixtures are respectively connected to the upper and lower layers of the belt.

[0013] Preferably, a horizontally protruding support column is arranged on one side of the material receiving vertical plate, and a matching mounting hole is provided on the material loading fixture.

[0014] Preferably, a telescopic cylinder is provided on the side of the material receiving plate facing away from the support column, the output end of the telescopic cylinder is toward the side of the material receiving plate and is provided with a pushing member, an action port is opened on the material receiving plate at the position corresponding to the pushing member, and the pushing member passes through the action port to push the material loading fixture to move away from the material receiving plate.

[0015] Preferably, the clamping assembly comprises a pneumatic clamping jaw arranged on the connecting head, a support plate is arranged on one side of the pneumatic clamping jaw, and an auxiliary positioning column is arranged on the end surface of the support plate away from the connecting head.

[0016] Preferably, an auxiliary pushing piece is provided on one side of the pneumatic clamp, and the auxiliary pushing piece includes a pushing cylinder arranged on the connecting head, a connecting plate is arranged at the output end of the pushing cylinder, and a pushing plate and a pushing rod are arranged on the side of the connecting plate away from the pushing cylinder.

[0017] The beneficial effect of the utility model is that the product is manually placed directly on the placement jig, and then the PIN needle is clamped by a robot from the placement jig and inserted into the loading jig, and mutually cooperating positioning columns and auxiliary positioning parts are arranged on the clamping mechanism and the loading jig to ensure that the PIN needle is accurately placed, thereby effectively improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of a PIN needle;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of a preferred embodiment;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of a placement mechanism of a preferred embodiment;

[0021] Figure 4 for Figure 3 A schematic diagram of the local enlarged structure at point A in the middle;

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of a clamping assembly in a preferred embodiment;

[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of a material receiving mechanism in a preferred embodiment;

[0024] Figure 7 This is a schematic diagram of the three-dimensional structure of a material loading fixture in a preferred embodiment;

[0025] Reference numerals:

[0026] 1. Placement mechanism; 11. Placement fixture; 111. Placement slot; 112. Limiting interval; 113. Positioning socket; 12. Reversing assembly; 121. First slide rail; 122. Second slide rail; 123. First bracket; 124. Reversing drive member;

[0027] 2. Transport mechanism; 21. Mechanical arm; 22. Connector; 23. Clamping assembly; 231. Pneumatic clamp; 232. Pushing cylinder; 233. Connecting plate; 234. Pushing plate; 235. Pushing rod; 236. Support plate; 237. Auxiliary positioning column;

[0028] 3. Material receiving mechanism; 31. Material receiving vertical plate; 32. Support column; 33. Material loading fixture; 331. Mounting hole; 332. Material receiving slot; 333. Pressing fitting; 334. Positioning fitting; 34. Telescopic cylinder;

[0029] 4. PIN pin; 41. Pin head; 42. Pin middle; 43. Pin tail; 44. Positioning hole. DETAILED DESCRIPTION

[0030] The technical solution protected by the utility model is described in detail below with reference to the accompanying drawings.

[0031] like Figure 1 As shown, a PIN pin 4 has a pin head 41, a pin middle part 42 and a pin tail 43 which are integrally formed and arranged in sequence. The connection between the pin head 41 and the pin middle part 42 and the connection between the pin middle part 42 and the pin tail 43 are both bent, so that when the pin middle part 42 is arranged horizontally, the pin head 41 and the pin tail 43 connected at both ends are both arranged upright. A positioning hole 44 is provided on the pin middle part 42 of the PIN pin 4.

[0032] like Figure 1-2 As shown, the present application provides a PIN needle feeding device for feeding the above-mentioned PIN needle 4. The present application specifically comprises: a placing mechanism 1 for placing PIN needle raw materials, a receiving mechanism 3 for receiving PIN needles, and a transporting mechanism 2 for transporting PIN needles from the placing mechanism 1 to the receiving mechanism 3.

[0033] like Figure 1-4 As shown, the placement mechanism 1 includes a placement fixture 11, and the placement fixture 11 has a plurality of placement parts for placing PIN pins. Among them, one side of the placement part has a placement slot 111 extending downward, and the other side has a limit interval 112. The placement slot 111 is used to accommodate the pin tail 43, and the limit interval 112 is used to limit the end of the pin middle part 42 away from the pin tail 43. The placement slot 111 is provided with a positioning hole 113 on one side close to the limit interval. When the pin tail 43 of the PIN pin is correspondingly inserted into the placement slot 111, and one end of the pin middle part 42 is located in the limit interval 112, the pin middle part 42 of the PIN pin is correspondingly placed on the upper end surface of the placement part, the positioning hole 44 of the pin middle part 42 corresponds to the positioning hole 113, and the pin head 41 of the PIN pin is correspondingly arranged upright above the placement part. Preferably, in the present embodiment, each set of placement parts is provided with two sets of symmetrical placement slots 111 and positioning holes 113, and a partition is provided in the middle of the limit interval 112. The partition divides the limit interval into two sub-limit intervals, so that two sets of PIN pins can be placed on a single placement part to increase the number of PIN pins placed on the placement fixture and improve the utilization rate.

[0034] like Figure 1-4 As shown, preferably, in this embodiment, the placement mechanism 1 is provided with two groups of the above-mentioned placement jigs 11 and a reversing assembly 12 that drives the placement jigs 11 to alternate with each other. The reversing assembly 12 includes a first slide rail group and a second slide rail group, the first slide rail group includes two mutually parallel first slide rails 121, the second slide rail group is parallelly arranged between the two first slide rails 121, and the second slide rail group includes two mutually parallel second slide rails 122. One group of the placement jigs 11 is placed on the first bracket 123, and the first bracket 123 is slidably arranged on the first slide rail 121 through a slider, and the other group of the placement jigs 11 is slidably arranged on the second slide rail 122 through a slider. The support of the first bracket 123 allows a height difference between the two groups of placement jigs 11, and when the two groups of placement jigs 11 slide toward each other along the slide rails until they are intertwined, they will not interfere with each other.

[0035] like Figure 1-4 As shown, the two sets of placement jigs 11 are connected to the reversing drive 124, and the reversing drive 124 includes a driving wheel, a driven wheel, a belt and a rotating motor, wherein the driving wheel and the driven wheel are respectively placed at both ends of the slide rail and are connected in series through a belt, and the driving wheel is connected to the output end of the rotating motor, and the driving wheel is driven to rotate by the action of the rotating motor, thereby driving the pulley to rotate. (The structure of the reversing drive belongs to the conventional technical structure in the industry, so it is not specifically indicated in the figure). The two sets of placement jigs 11 are respectively connected to the upper and lower layers of the belt, so that when the belt rotates in a certain direction, the two sets of placement jigs 11 slide toward each other, staggered at the middle position of the belt, and then slide back and forth. The reversing component 12 is used to realize the two sets of placement jigs 11 to alternately perform manual placement and mechanical grabbing actions, effectively improving work efficiency and reducing working time.

[0036] like Figure 2-5 As shown, the transport mechanism 2 includes a mechanical arm 21, and a connector 22 is disposed at the end of the mechanical arm 21. The connector 22 is provided with a clamping assembly 23 for clamping the PIN needle.

[0037] like Figure 1-5 As shown, the clamping assembly 23 includes a pneumatic clamp 231 disposed on the connector 22, and the pneumatic clamp 231 clamps the pin head 41 of the PIN pin and drives the PIN pin to move. A support plate 236 is provided on one side of the pneumatic clamp 231, and an auxiliary positioning column 237 is provided on the end surface of the support plate 236 away from the connector 22. When the pneumatic clamp 231 clamps the PIN pin located on the placement fixture 11, the auxiliary positioning column 237 can pass through the positioning hole 44 of the PIN pin 4 and be inserted into the positioning socket 113 of the placement fixture 11 to ensure that the pneumatic clamp 231 can accurately clamp the pin head 41 of the PIN pin.

[0038] like Figure 1-5As shown, preferably, an auxiliary pusher is arranged on the side of the clamping assembly 23, and the auxiliary pusher includes a pusher cylinder 232 arranged on the connector 22, and a connecting plate 233 is arranged at the output end of the pusher cylinder 232, and a pusher plate 234 and a pusher rod 235 are arranged on the end surface of the connecting plate 233 away from the connector 22. In this embodiment, the pusher plate 234 is correspondingly placed between the pneumatic clamp 231 and the auxiliary positioning column 237, so that the pusher plate 234 acts on the middle part 42 of the pin. When the pushing action is performed, the pusher rod of the pusher cylinder 232 extends, driving the pusher plate 234 to push the middle part 42 of the pin of the PIN, pushing the PIN out and separating from the auxiliary positioning column 237. The pusher plate 234 and the pusher rod 235 act simultaneously to improve the stability of the PIN during the pushing process.

[0039] like Figure 6-7 As shown, the material receiving mechanism 3 includes a vertical material receiving plate 31, and a detachable material loading fixture 33 is arranged on one side of the material receiving plate 31. In this embodiment, a horizontally protruding support column 32 is arranged on the side end surface of the material receiving plate 31, and a mounting hole 331 is correspondingly opened on the material loading fixture 33. When the mounting hole 331 of the material loading fixture 33 is correspondingly sleeved on the support column 32, the material loading fixture 33 is correspondingly arranged on the material receiving plate 31 to receive the PIN needle. In this embodiment, a telescopic cylinder 34 is provided on the side of the material receiving plate 31 away from the support column 32, and the output end of the telescopic cylinder 34 is toward the side of the material receiving plate 31 and is connected to a pushing piece (not marked), and an action port is opened at the position of the pushing piece corresponding to the material receiving plate 31. The action of the telescopic cylinder 34 drives the pushing piece to extend through the action port and act on the material carrier 33, moving the material carrier 33 in a direction away from the side of the material receiving plate 31, so that the material carrier 33 is separated from the material receiving plate, and the material carrier 33 is replaced.

[0040] Specifically, Figure 7 As shown, the material loading jig 33 has a material receiving slot 332 which is opened obliquely to accommodate the tail of the PIN pin. A pressing fitting 333 is obliquely provided on an inner side wall of the material receiving slot 332 to fix the position of the PIN pin. The pressing fitting 333 includes a first elastic member and a ball head arranged at the end of the first elastic member. The first elastic member is built into the material loading jig 33. When the first elastic member is not subjected to external force, the ball head is partially placed in the material receiving slot 332. When the tail of the pin is inserted into the material receiving slot 332, the ball head is pushed by the external force and retreats to the side wall of the material receiving slot 332. The first elastic member is in a compressed state, exerting an outward force on the ball head, so that the ball head and the tail of the pin in the material receiving slot 332 abut against each other.

[0041] like Figure 5-7As shown, a positioning fitting 334 is also provided on the end face of the material carrier 33 away from the material receiving vertical plate 31. The positioning fitting 334 includes a second elastic member and a positioning column. The second elastic member is built into the material carrier 33. When the second elastic member is not subjected to external force, the positioning column protrudes from the side end face of the material carrier 33. When the conveying mechanism inserts the PIN needle into the material carrier, the auxiliary positioning column 237 on the clamping assembly 23 abuts against the positioning column, the second elastic member is compressed, and the positioning column retreats toward the inside of the material carrier.

[0042] In this embodiment, the first elastic member and the second elastic member are both built into the material loading fixture, and are not shown in the drawings. In a specific embodiment, the first elastic member and the second elastic member can be springs.

[0043] Working principle:

[0044] The PIN needles 4 are manually inserted into the placement slots 111 of the placement jig 11 in sequence. After all the placement parts on the placement jig 11 are loaded with PIN needles, the reversing assembly 12 reverses the placement jig 11 and transfers it to the side close to the conveying mechanism 2, and the conveying mechanism 2 unloads the PIN needles.

[0045] The clamping assembly 23 is placed above the placement portion, and the clamping assembly 23 moves downward. The auxiliary positioning column 237 passes through the positioning hole 44 of the PIN needle and is inserted into the positioning socket 113. The push plate 234 abuts against the upper end surface of the placement portion. The pneumatic clamp 231 clamps the pin head 41 of the PIN needle. The mechanical arm 21 drives the clamping assembly 23 to rise and takes the PIN needle out of the placement slot 111.

[0046] Before the conveying mechanism 2 conveys the PIN needle to the material loading jig 33, the pin tail of the PIN needle is inserted into the material receiving slot 332 accordingly, and then the auxiliary positioning column 237 of the clamping component 23 corresponds to the positioning column of the positioning fitting 334, and the positioning column is pressed into the material loading jig 33, and the end part of the auxiliary positioning column 237 enters the material loading jig 33, and then the pushing cylinder 232 is actuated to push the PIN needle toward the material loading jig 33, and push the PIN needle against the side wall of the material loading jig 33, and then the clamping component 23 retreats and the pushing cylinder 232 always applies a pushing force to the PIN needle to ensure that the PIN needle will not be displaced due to friction during the process of the auxiliary positioning column 237 withdrawing from the PIN needle positioning hole 44, thereby completing the action of inserting the PIN needle into the material loading jig 33.

[0047] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A PIN needle feeding device, characterized in that: Mainly include: A placing mechanism, comprising a placing fixture, wherein the placing fixture is provided with a plurality of placing parts for placing PIN needles; The material receiving mechanism comprises a vertical material receiving plate, a detachable material loading fixture is arranged on one side of the material receiving plate, a material receiving slot is obliquely provided on the material loading fixture for accommodating the tail of the PIN pin, a pressing fitting for pressing the tail of the PIN is arranged in the material receiving slot, and a positioning fitting is arranged on the end surface of the material loading fixture away from the material receiving plate; The transport mechanism comprises a mechanical arm, the end of which is provided with a connector, and the connector has a clamping assembly for clamping the pin head of the PIN needle, and transporting the PIN needle from the placing mechanism to the material receiving mechanism.

2. A PIN needle feeding device according to claim 1, characterized in that: The press-fitting part includes a first elastic part built into a side wall of the material receiving slot, one end of the first elastic part is fixed in the material loading fixture, and the other end is provided with a ball head. When the first elastic part is not subjected to external force, part of the ball head is located in the material receiving slot.

3. A PIN needle feeding device according to claim 1, characterized in that: The positioning fitting includes a second elastic member built into the carrier jig, one end of the second elastic member is fixed in the carrier jig, and the other end is connected to a first positioning column. When the second elastic member is not subjected to external force, a portion of the first positioning column protrudes out of the side end surface of the carrier jig.

4. A PIN needle feeding device according to claim 1, characterized in that: A downwardly extending seating slot is provided on one side of the seating portion, and a limiting interval is provided on the other side. The seating slot is used to accommodate the tail of the plug post of the PIN needle, and the limiting interval is used to limit an end of the middle of the plug post away from the tail of the plug post. A positioning hole is provided on the side of the seating slot close to the limiting interval. When the tail of the plug post is inserted into the seating slot and the middle of the pin is located in the limiting interval, the positioning hole of the PIN needle corresponds to the positioning hole.

5. A PIN needle feeding device according to claim 1, characterized in that: The placement mechanism includes two groups of the placement jigs and a reversing component that drives the placement jigs to reciprocate alternately. The reversing component includes two groups of first slide rails parallel to each other. Two groups of second slide rails are arranged in parallel between the two groups of first slide rails. Any one of the placement jigs is slidably arranged on the first slide rail through a first bracket, and the other placement jig is slidably arranged on the second slide rail. The placement jig is connected to a reversing drive member so that the two groups of the placement jigs slide toward each other alternately without interfering with each other.

6. A PIN needle feeding device according to claim 5, characterized in that: The reversing drive member includes a driving wheel, a driven wheel, a belt and a rotating motor, the belt is connected in series with the driving wheel and the driven wheel, the driving wheel is arranged at the output end of the rotating motor, and the two groups of the placement fixtures are respectively connected to the upper layer and the lower layer of the belt.

7. A PIN needle feeding device according to claim 1, characterized in that: A horizontally protruding support column is arranged on one side of the material receiving vertical plate, and a matching mounting hole is arranged on the material carrying fixture.

8. A PIN needle feeding device according to claim 7, characterized in that: A telescopic cylinder is arranged on the side of the material receiving plate away from the support column, the output end of the telescopic cylinder is toward the side of the material receiving plate and is configured with a pushing member, the material receiving plate is provided with an action port at the position corresponding to the pushing member, and the pushing member passes through the action port to push the material carrier to move away from the material receiving plate.

9. A PIN needle feeding device according to claim 1, characterized in that: The clamping assembly comprises a pneumatic clamping jaw arranged on the connecting head, a support plate is arranged on one side of the pneumatic clamping jaw, and an auxiliary positioning column is arranged on the end surface of the support plate on the side away from the connecting head.

10. A PIN needle feeding device according to claim 9, characterized in that: An auxiliary pushing piece is arranged on one side of the pneumatic clamp, and the auxiliary pushing piece comprises a pushing cylinder arranged on the connecting head, a connecting plate is arranged on the output end of the pushing cylinder, and a pushing plate and a pushing rod are arranged on the side of the connecting plate away from the pushing cylinder.