Welding wire layer winding device

Abstract

The utility model relates to the technical field of welding wire layer winding, and discloses a welding wire layer winding device, including an operating table, wherein the operating table and the bottom surface of the operating table are fixedly connected with movable legs on all sides, and a movable component is fixedly connected inside one side of the operating table. The welding wire layer winding device, through the setting of the automatic stop component, when in use, the integrated controller sets the weight threshold of the winding reel and the welding wire layer after being fully wound, and when the winding roller is winding, after the weight sensor senses that the weight has reached the set threshold, the integrated controller will control the drive motor to stop working, so as to avoid excessive filling of welding wire during the layer winding process, thereby preventing the welding wire from being tightly stacked on the winding reel and causing deformation or damage of the welding wire, thereby ensuring that the weight of each wire roll is consistent, improving the accuracy and consistency of the production process, and the staff can take care of multiple welding wire layer winding devices, improving work efficiency and output.

Description

Technical Field

[0001] The utility model relates to the technical field of welding wire layer winding, in particular to a welding wire layer winding device. Background Art

[0002] Welding wire is a metal wire welding material used as filler metal or as a conductor, including carbon steel welding wire, low alloy structural steel welding wire, alloy structural steel welding wire, stainless steel welding wire and non-ferrous metal welding wire. The surface of the welding wire is not coated with anti-oxidation flux. It is used as filler metal in gas welding and tungsten inert gas shielded arc welding; it is both filler metal and conductive electrode in submerged arc welding, electroslag welding and other consumable gas shielded arc welding. In the industrial field, the production of various types of metal wires requires winding layer winding machines. The layer winding machine is composed of a wire pay-off machine, a tension machine and a layer winding host. The layer winding host is mainly composed of a wire arrangement device, a rotating spindle, a brake device and other structures. The wire arrangement system has two forms: a cam structure and a servo drive. It cooperates with the spindle to move back and forth according to a certain rule. In the process of producing welding wire, the requirements for the welding wire are that the welding wire is round and has strong bending regularity. Only when such requirements are met can the wire feeding mechanism perform temperature wire feeding and the quality of welding can be guaranteed. Therefore, after the welding wire is produced, it is necessary to use a layer winding device to straighten the welding wire and then wind it into a coil. In this process, a welding wire layer winding device is needed. Currently, most of the welding wire layer winding devices on the market wind the welding wire in layers by rotating the welding wire reel. However, when the welding wire reel is full, it is necessary to take the fixed disk back and forth from the ground or elsewhere to fix the welding wire reel, which is not only time-consuming and labor-intensive, inefficient, but also prone to accidents. Therefore, we propose a welding wire layer winding device to solve this problem.

[0003] A flux-cored welding wire layer winding device disclosed in publication number CN220115919U, although the utility model can facilitate the adjustment of the tension of the flux-cored welding wire by arranging a base plate, a drive box, a servo motor, a screw, a rectangular plate, a vertical plate, a compression spring, a slide plate, a movable rod, a concave frame, a guide wheel and a mounting plate, and at the same time, facilitates the movement of the flux-cored welding wire to achieve a uniform layer winding effect, and by arranging a winding assembly, it is convenient to pull and layer wind the flux-cored welding wire. By arranging the above structure, the layer winding device has the advantage of having a tensioning function when in use, thereby being able to meet the customer's usage needs.

[0004] However, the flux-cored welding wire layer winding device has the following disadvantages: during the use of the flux-cored welding wire layer winding device, when the wire take-up reel is fully wound, the wire take-up reel needs to be replaced, and the chuck needs to be used back and forth for clamping, which is not convenient for improving work efficiency. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The technical problem solved by the utility model is to provide a welding wire layer winding device which is highly practical, can be simply operated and has a relatively simple structure. It solves the problem raised in the above background technology that when the wire winding reel is full, the wire winding reel needs to be replaced and the chuck needs to be used back and forth for clamping, which is not convenient for improving work efficiency.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a welding wire layer winding device, comprising an operating table, the operating table, the bottom surface of the operating table is fixedly connected with movable legs on all four sides, the interior of one side of the operating table is fixedly connected with a movable component, the surface of the movable component is threadedly connected with a wire guide component, both sides of the inner wall of the operating table are fixedly connected with a resistance component, the interior of the operating table is fixedly connected with a rotating component, the other side of the operating table is fixedly connected with a pressing component, one side of the front side of the operating table is fixedly connected with two guide rails, the interior of the guide rails is slidably connected with a guide rod, one side of the guide rod is fixedly connected with a protective component, and the surface of the operating table is fixedly connected with an automatic stop component.

[0009] As a further solution of the utility model, the moving component includes a servo motor fixedly connected to one side of the operating table, the output end of the servo motor is splined with a transmission rod A, one end of the transmission rod A is fixedly connected to a lead screw, which is easy to move and adjust the wiring.

[0010] As a further solution of the utility model, the guide wire assembly includes a moving block threadedly connected to the surface of the screw rod in the moving assembly, and the top surface of the moving block is fixedly connected to a wire tube, which provides calibration.

[0011] As a further solution of the utility model, the wire resistance assembly includes a fixed rod fixedly connected to both sides of the inner wall of the operating table, two adjustment rings are sleeved on the surface of the fixed rod, the top surface of the adjustment ring is fixedly connected to the wire resistance rod, the bottom surface of the adjustment ring is provided with a threaded hole, the inside of the threaded hole is fixedly connected with an adjustment column, and the adjustment column facilitates the adjustment of the wire resistance distance of the wire resistance rod.

[0012] As a further solution of the utility model, the rotating assembly includes a driving motor fixedly connected to the inside of the operating table, the output end of the driving motor is splined with a transmission rod B, one side of the transmission rod B is fixedly connected with a pressure block A, one side of the pressure block A is fixedly connected with a winding roller, one side of the winding roller is provided with a card slot, and the winding roller is convenient for receiving the reel.

[0013] As a further solution of the utility model, the pressure assembly includes a fixed frame fixedly connected to one side of the operating table, a hydraulic rod is fixedly connected to the interior of the fixed frame, the hydraulic rod passes through the interior of one side of the operating table and is rotatably connected to a pressure block B through a bearing, one side of the pressure block B is fixedly connected to a clamping column, the clamping column is adapted to the clamping slot, and the clamping column plays a connecting role.

[0014] As a further solution of the utility model, the protection assembly includes a protection cover fixedly connected to one side of the guide rod, and a handle is fixedly connected to one side of the protection cover, and the handle plays an opening and closing role.

[0015] As a further solution of the utility model, the automatic stop component includes an integrated controller fixedly connected to the surface of the operating table, one side of the integrated controller is electrically connected to a weight sensor through a power cord, the weight sensor is fixedly connected to the inside of the winding roller, and the integrated controller plays a role in controlling the weight sensor and the drive motor.

[0016] (III) Beneficial effects

[0017] The utility model provides a welding wire layer winding device, which has the following beneficial effects:

[0018] 1. The welding wire layer winding device is provided with a rotating component and a pressing component. When in use, the wire take-up reel is put on the winding roller, and then the hydraulic rod is started to push the pressing block B to move forward, so that the clamping column and the clamping groove of the winding roller are clamped. After the wire take-up reel is full, the hydraulic rod is started to move backward, so that the clamping column withdraws from the clamping groove of the winding roller, and the wire take-up reel is automatically pressed, which avoids the staff from constantly tightening and loosening the screws during the production process of welding wire layer winding, thereby improving work efficiency and reducing work intensity.

[0019] 2. The welding wire layer winding device, through the setting of the automatic stop component, when in use, the integrated controller sets the weight threshold of the winding reel and the welding wire layer after being fully wound. When the winding roller is winding, after the weight sensor senses that the weight has reached the set threshold, the integrated controller will control the drive motor to stop working, so as to avoid excessive filling of welding wire in the process of layer winding, thereby preventing the welding wire from being tightly stacked on the winding reel and causing deformation or damage of the welding wire, thereby ensuring that the weight of each wire roll is consistent, improving the accuracy and consistency of the production process, and allowing staff to look after multiple welding wire layer winding devices to improve work efficiency and output. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the automatic stop component of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the pressing component of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the guide wire assembly of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the resistance line component of the utility model.

[0025] In the figure: 1. operating table; 2. moving legs; 3. moving assembly; 301. servo motor; 302. lead screw; 4. wire guide assembly; 401. moving block; 402. wire guide; 5. wire resistance assembly; 501. fixing rod; 502. adjusting ring; 503. wire resistance rod; 504. adjusting column; 6. rotating assembly; 601. driving motor; 602. pressure block A; 603. winding roller; 7. pressure assembly; 701. fixing frame; 702. hydraulic rod; 703. pressure block B; 704. clamping column; 8. guide rail; 9. guide rod; 10. protection assembly; 1001. protection cover; 1002. handle; 11. automatic stop assembly; 1101. integrated controller; 1102. weight sensor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 5The utility model provides a technical solution: a welding wire layer winding device, including an operating table 1, an operating table 1, and movable legs 2 are fixedly connected to the four sides of the bottom surface of the operating table 1, a movable component 3 is fixedly connected to the inside of one side of the operating table 1, and a wire guide component 4 is threadedly connected to the surface of the movable component 3, and a wire resistance component 5 is fixedly connected to both sides of the inner wall of the operating table 1, and a rotating component 6 is fixedly connected to the inside of the operating table 1, and a pressing component 7 is fixedly connected to the other side of the operating table 1. Through the arrangement of the rotating component 6 and the pressing component 7, the staff is prevented from constantly tightening and loosening the screws during the production of welding wire layer winding, and the welding wire layer winding is improved. Improve work efficiency, reduce work intensity, one side of the front of the operating table 1 is fixedly connected with two guide rails 8, the inside of the guide rails 8 is slidably connected with a guide rod 9, one side of the guide rod 9 is fixedly connected with a protective component 10, and the surface of the operating table 1 is fixedly connected with an automatic stop component 11. Through the setting of the automatic stop component 11, it is avoided that the welding wire is overfilled during the layer winding process, thereby preventing the welding wire from being tightly stacked on the winding reel and causing deformation or damage to the welding wire, thereby ensuring that the weight of each wire coil is consistent, improving the accuracy and consistency of the production process, and the staff can take care of multiple welding wire layer winding devices, improving work efficiency and output;

[0028] The moving assembly 3 includes a servo motor 301 fixedly connected to one side of the inner part of the operating table 1. The output end of the servo motor 301 is spline-connected with a transmission rod A, and one end of the transmission rod A is fixedly connected with a lead screw 302. The setting of the moving assembly 3 facilitates the movement of the wire tube 402 to maintain the arrangement of the welding wire layer winding;

[0029] The guide wire assembly 4 includes a moving block 401 threadedly connected to the surface of the screw rod 302 in the moving assembly 3, and a wire tube 402 is fixedly connected to the top surface of the moving block 401. The setting of the guide wire assembly 4 plays a calibration role;

[0030] The wire resistance assembly 5 includes a fixed rod 501 fixedly connected to both sides of the inner wall of the operating table 1, and two adjustment rings 502 are sleeved on the surface of the fixed rod 501. The top surface of the adjustment ring 502 is fixedly connected to a wire resistance rod 503, and the bottom surface of the adjustment ring 502 is provided with a threaded hole, and the inside of the threaded hole is fixedly connected to an adjustment column 504. The setting of the wire resistance assembly 5 plays a role in limiting the spacing during the layer winding process of the welding wire;

[0031] The rotating assembly 6 includes a driving motor 601 fixedly connected to the inside of the operating table 1, the output end of the driving motor 601 is spline-connected with a transmission rod B, one side of the transmission rod B is fixedly connected with a pressing block A602, one side of the pressing block A602 is fixedly connected with a winding roller 603, one side of the winding roller 603 is provided with a card slot, and the setting of the rotating assembly 6 plays a role of winding;

[0032] The pressing assembly 7 includes a fixing frame 701 fixedly connected to one side of the operating table 1, a hydraulic rod 702 is fixedly connected inside the fixing frame 701, the hydraulic rod 702 penetrates the inside of one side of the operating table 1 and is rotatably connected to a pressing block B703 through a bearing, a clamping column 704 is fixedly connected to one side of the pressing block B703, and the clamping column 704 is adapted to the clamping slot. The arrangement of the pressing assembly 7 facilitates the replacement of the take-up reel and improves work efficiency.

[0033] The protection assembly 10 includes a protection cover 1001 fixedly connected to one side of the guide rod 9, and a handle 1002 is fixedly connected to one side of the protection cover 1001. The protection assembly 10 is provided to prevent the device from malfunctioning and the winding reel from being thrown out, thereby causing safety problems.

[0034] The automatic stop component 11 includes an integrated controller 1101 fixedly connected to the surface of the operating table 1. One side of the integrated controller 1101 is electrically connected to a weight sensor 1102 through a power cord. The weight sensor 1102 is fixedly connected to the inside of the winding roller 603. Through the setting of the automatic stop component 11, excessive filling of welding wire during the layer winding process is avoided, thereby preventing the welding wire from being tightly stacked on the winding reel and causing deformation or damage to the welding wire, thereby ensuring that the weight of each wire roll is consistent, improving the accuracy and consistency of the production process, and allowing staff to look after multiple welding wire layer winding devices to improve work efficiency and output.

[0035] In the utility model, the working steps of the device are as follows:

[0036] Step 1: When in use, put the take-up drum on the winding roller 603, then start the hydraulic rod 702 to push the pressing block B703 forward, so that the clamping column 704 and the clamping slot of the winding roller 603 are clamped. When the take-up drum is full, start the hydraulic rod 702 to move backward, so that the clamping column 704 withdraws from the clamping slot of the winding roller 603;

[0037] Step 2: When in use, the integrated controller 1101 sets the weight threshold after the winding reel and the welding wire layer are fully wound. When the winding roller 603 is winding, the weight sensor 1102 senses that the weight has reached the set threshold, and the integrated controller 1101 will control the drive motor 601 to stop working.

[0038] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0039] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding wire layer winding device, comprising an operating table (1), characterized in that: The operating table (1) has movable legs (2) fixedly connected to the four sides of the bottom surface of the operating table (1), a movable component (3) is fixedly connected to the inside of one side of the operating table (1), a guide wire component (4) is threadedly connected to the surface of the movable component (3), both sides of the inner wall of the operating table (1) are fixedly connected to the wire blocking component (5), the inside of the operating table (1) is fixedly connected to the rotating component (6), the other side of the operating table (1) is fixedly connected to the pressing component (7), one side of the front of the operating table (1) is fixedly connected to two guide rails (8), the inside of the guide rail (8) is slidably connected to a guide rod (9), one side of the guide rod (9) is fixedly connected to a protective component (10), and the surface of the operating table (1) is fixedly connected to an automatic stop component (11).

2. A welding wire layer winding device according to claim 1, characterized in that: The moving assembly (3) comprises a servo motor (301) fixedly connected to one side of the interior of the operating table (1); an output end of the servo motor (301) is spline-connected to a transmission rod A; one end of the transmission rod A is fixedly connected to a lead screw (302).

3. A welding wire layer winding device according to claim 1, characterized in that: The guide wire assembly (4) comprises a moving block (401) threadedly connected to the surface of a lead screw (302) in the moving assembly (3), and a guide wire tube (402) is fixedly connected to the top surface of the moving block (401).

4. A welding wire layer winding device according to claim 1, characterized in that: The wire resistance assembly (5) comprises a fixing rod (501) fixedly connected to two sides of the inner wall of the operating table (1); two adjustment rings (502) are sleeved on the surface of the fixing rod (501); the top surface of the adjustment ring (502) is fixedly connected to the wire resistance rod (503); the bottom surface of the adjustment ring (502) is provided with a threaded hole; the interior of the threaded hole is fixedly connected to an adjustment column (504).

5. A welding wire layer winding device according to claim 1, characterized in that: The rotating assembly (6) comprises a driving motor (601) fixedly connected to the inside of the operating table (1); the output end of the driving motor (601) is spline-connected to a transmission rod B; one side of the transmission rod B is fixedly connected to a pressure block A (602); one side of the pressure block A (602) is fixedly connected to a winding roller (603); and one side of the winding roller (603) is provided with a slot.

6. A welding wire layer winding device according to claim 1, characterized in that: The pressing assembly (7) comprises a fixing frame (701) fixedly connected to one side of the operating table (1); a hydraulic rod (702) is fixedly connected to the interior of the fixing frame (701); the hydraulic rod (702) passes through the interior of one side of the operating table (1) and is rotatably connected to a pressing block B (703) via a bearing; a clamping column (704) is fixedly connected to one side of the pressing block B (703); the clamping column (704) is adapted to fit the clamping slot.

7. A welding wire layer winding device according to claim 1, characterized in that: The protection assembly (10) comprises a protection cover (1001) fixedly connected to one side of the guide rod (9), and a handle (1002) is fixedly connected to one side of the protection cover (1001).

8. A welding wire layer winding device according to claim 1, characterized in that: The automatic stop component (11) comprises an integrated controller (1101) fixedly connected to the surface of the operating table (1), one side of the integrated controller (1101) is electrically connected to a weight sensor (1102) via a power line, and the weight sensor (1102) is fixedly connected to the inside of the winding roller (603).

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