A movable and liftable loading rack device

By designing a movable and liftable loading rack device, the problem that the existing loading rack cannot be moved and cannot be lifted is solved, efficient loading of larger-sized workpieces is achieved, and the risk of staff contacting high-temperature molds is reduced.

CN222729388UActive Publication Date: 2025-04-08赣州市东杰自动化设备有限公司
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Patent Information

Application Number
CN202420683190.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-04-08
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The existing feeding rack device cannot move and cannot be lifted and lowered. It is only suitable for loading workpieces below 1.2*0.8 meters. Staff need to be artificially loaded close to high-temperature molds, which poses a risk of burns.

Method used

A movable and liftable loading rack device is designed, including a ground rail, a loading frame, a pushing operation box, a pushing mechanism and a lifting mechanism. The lifting mechanism realizes the lifting rack through components such as transverse guide rails, casters, wire ropes and reducers, and the material pushing mechanism realizes the material push through components such as gears, bevel gears and reducers.

Benefits of technology

The movability and liftability of the feeding rack is realized, which facilitates staff to load the feeding rack, avoids manual direct contact with high-temperature molds, reduces the risk of burns, and is suitable for loading larger-sized workpieces.

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Abstract

The utility model relates to the technical field of loading racks, and discloses a movable and liftable loading rack device, wherein a foot switch is fixedly connected to the right side of the front of the ground rail, a loading frame is fixedly connected to the top of the ground rail, a pushing operation box is fixedly connected to the right side of the front of the loading frame, a pushing mechanism is arranged inside the loading frame, a control electric box is fixedly connected to the right side of the top of the loading frame, a lifting mechanism is fixedly connected to the middle of the top of the loading frame, and the lifting mechanism includes a transverse guide rail, the transverse guide rail is fixedly connected to the bottom of the loading frame, and casters are fixedly connected to the bottom of the loading frame. Start the reducer, so that the reducer drives the steel wire reel to rotate through the first transmission shaft, so that the steel wire reel drives the steel wire rope to operate, so that the steel wire rope can drive the movable support frame to slide downward on the vertical guide rail, so that the six-layer movable support frame can move downward at the same time, which is convenient for the staff to load materials on the square frame of the loading rack.
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Description

Technical Field

[0001] The utility model relates to the technical field of material loading racks, in particular to a movable and liftable material loading rack device. Background Art

[0002] The loading rack is used to cooperate with the press and the mold for loading. There are multi-layer loading devices for flat molds on the market, but no loading devices for curved molds. Curved molds currently use manual loading for each layer of special-shaped molds, and workers are prone to skin burns when they are close to high-temperature molds.

[0003] A loading rack device with announcement number CN 218507000 U has a guide rail on the top of the fixed rack and a rolling wheel on the top of the moving component, and the rolling wheel is adapted to the guide rail; each pusher rack is on the upper side of the corresponding unloading rack, and the moving component moves along the guide rail, and the pusher rack pushes the material on the unloading rack synchronously.

[0004] The loading rack device, the moving component can be moved on the fixed frame through the cooperation of the rolling wheel and the guide rail, so that the multi-layer pushing racks can move synchronously, so that the multi-layer pushing racks can push the materials on the corresponding unloading racks and push the materials into the mold, but the device is not movable and cannot be raised or lowered, and is only used for loading workpieces below 1.2*0.8 meters. It is not convenient for staff to place materials, so it needs to be improved. Utility Model Content

[0005] The purpose of the utility model is to provide a movable and liftable loading rack device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a movable and liftable loading rack device, comprising a ground rail, a foot switch is fixedly connected to the right side of the front of the ground rail, a loading frame is fixedly connected to the top of the ground rail, a pushing operation box is fixedly connected to the right side of the front of the loading frame, a pushing mechanism is arranged inside the loading frame, a control electric box is fixedly connected to the right side of the top of the loading frame, and a lifting mechanism is fixedly connected to the middle of the top of the loading frame;

[0007] The lifting mechanism includes a transverse guide rail, which is fixedly connected to the bottom of the loading frame, the bottom of the loading frame is fixedly connected to a caster, the inner side of the loading frame is fixedly connected to a pushing rack, the back end of the pushing rack, the inner side of the loading frame is provided with a loading rack square frame, and the right side of the loading rack square frame is fixedly connected to a fixed support frame.

[0008] Preferably, the fixed support frame is fixedly connected to a movable support frame on the right side, and the movable support frame is slidably connected to a vertical guide rail on the right side, and the vertical guide rail is fixedly connected to the left and right sides of the feeding frame, and the top of the fixed support frame is fixedly connected to a wire rope, and the outer periphery of the wire rope is connected to a wire wheel for transmission, and the wire wheel is fixedly connected to the top of the square frame of the feeding frame, and the top of the wire rope is fixedly connected to a wire reel, and the left side of the wire reel is fixedly connected to a first transmission shaft, and the left side of the first transmission shaft is fixedly connected to a reducer, and the reducer is fixedly connected to the top of the feeding frame, and the right side of the reducer is fixedly connected to a brake, and the right side of the brake is fixedly connected to a lifting motor, and the lifting motor is fixedly connected to the top of the feeding frame.

[0009] Preferably, there are four casters, and the four casters are respectively fixedly connected to the bottom of the loading frame, and the loading frame can be driven to move left and right on the ground rail through the four casters.

[0010] Preferably, there are four wire wheels, and the four wire wheels are respectively fixedly connected to the top of the square frame of the loading rack. The four wire wheels can limit the wire rope during operation, so that the wire rope is not easy to touch the loading frame during operation, and the square frame of the loading rack is more stable during the lifting and lowering process.

[0011] Preferably, the movable support frame has six layers, and the tops of the six-layer movable support frames are equidistantly arranged on the right side of the fixed support frame through steel wire ropes. The arranged steel wire ropes can drive the movable support frame to rise and fall. When the movable support frame moves downward, it is convenient for the staff to load materials to the top of the square frame of the loading rack.

[0012] Preferably, the pushing mechanism includes a mounting gear, which is meshed with the right side of the pushing rack, and a vertical balance bar is fixedly connected inside the mounting gear, and a bearing seat is rotatably connected to the outer periphery of the vertical balance bar, and a pushing frame is fixedly connected to the right side of the bearing seat, and the pushing frame is arranged on the inner side of the loading frame, and a follower wheel is fixedly connected to the bottom left side of the pushing frame, and a first bevel gear is fixedly connected to the top of the vertical balance bar, and a second bevel gear is meshed with the right side of the first bevel gear, and a second transmission shaft is fixedly connected to the inner side of the second bevel gear, and a reduction motor is fixedly connected to the right side of the second transmission shaft, and the reduction motor is fixedly connected to the top of the pushing frame, and a pushing top block is fixedly connected to the inner side of the pushing frame.

[0013] Preferably, there are fourteen pushing blocks, and the fourteen pushing blocks are respectively fixedly connected to the front and rear sides of the pushing frame. When the pushing frame moves to the left, the material on the top of the square frame of the loading rack can be pushed by the pushing blocks, making it convenient for the staff to collect the material on the top of the square frame of the loading rack.

[0014] Preferably, there are two follower wheels, and the follower wheels are slidably connected to the top of the transverse guide rail. The set follower wheels can support the pusher frame, making the pusher frame more stable during the movement.

[0015] Compared with the prior art, the utility model provides a movable and liftable loading rack device, which has the following beneficial effects:

[0016] 1. The movable and liftable loading rack device, through the set lifting mechanism, when it is necessary to lift the square frame of the loading rack, start the reducer, so that the reducer drives the wire reel to rotate through the first transmission shaft, so that the wire reel drives the wire rope to operate, so that the wire rope can drive the movable support frame to slide downward on the vertical guide rail, so that the six-layer movable support frame can move downward at the same time, which is convenient for the staff to load materials on the square frame of the loading rack.

[0017] 2. The movable and liftable loading rack device, through the set pushing mechanism, when it is necessary to push the material on the square frame of the loading rack, turn on the reduction motor, so that the reduction motor drives the second bevel gear to rotate through the second transmission shaft, and the second bevel gear drives the vertical balance bar to rotate through the first bevel gear, so that the vertical balance bar can drive the installation gear to rotate, so that the installation gear can move on the pushing rack, and the installation gear can drive the pushing top block to move through the pushing frame, so that the pushing top block can push the material on the square frame of the loading rack, so as to avoid direct manual contact with high-temperature molds and burns to the skin by high-temperature molds. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the feeding frame structure;

[0021] Figure 3 It is a schematic diagram of the left side movement structure of the loading frame;

[0022] Figure 4 It is a schematic diagram of the lifting mechanism structure;

[0023] Figure 5 It is a schematic diagram of the structure of the push mechanism.

[0024] In the figure: 1. ground rail; 2. foot switch; 3. feeding frame; 4. feeding operation box; 5. feeding mechanism; 51. mounting gear; 52. bearing seat; 53. vertical balance bar; 54. follower wheel; 55. feeding top block; 56. first bevel gear; 57. second transmission shaft; 58. reduction motor; 59. second bevel gear; 501. feeding frame; 6. control electric box; 7. lifting mechanism; 71. feeding frame; 72. horizontal guide rail; 73. caster; 74. feeding rack; 75. fixed support frame; 76. movable support frame; 77. vertical guide rail; 78. wire wheel; 79. reduction gear; 701. brake; 702. lifting motor; 703. wire reel; 704. first transmission shaft; 705. wire rope. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The utility model provides the following technical solutions:

[0028] Embodiment 1

[0029] See also Figure 1-5 The utility model provides a technical solution: a movable and liftable loading rack device, including a ground rail 1, a foot switch 2 is fixedly connected to the right side of the front of the ground rail 1, a loading frame 3 is fixedly connected to the top of the ground rail 1, a pushing operation box 4 is fixedly connected to the right side of the front of the loading frame 3, a pushing mechanism 5 is arranged inside the loading frame 3, a control electric box 6 is fixedly connected to the right side of the top of the loading frame 3, and a lifting mechanism 7 is fixedly connected to the middle of the top of the loading frame 3;

[0030] The lifting mechanism 7 includes a transverse guide rail 72, which is fixedly connected to the bottom of the feeding frame 3, and a caster 73 is fixedly connected to the bottom of the feeding frame 3. A feeding rack 74 is fixedly connected to the inside of the feeding frame 3, and a feeding rack square frame 71 is arranged on the back end of the feeding rack 74. A fixed support frame 75 is fixedly connected to the right side of the feeding rack square frame 71, and a movable support frame 76 is fixedly connected to the right side of the fixed support frame 75. A vertical guide rail 77 is slidably connected to the right side of the movable support frame 76. The vertical guide rail 77 is fixedly connected to the left and right sides of the feeding frame 3. The top of the fixed support frame 75 The top of the feeding frame 3 is fixedly connected with a wire rope 705, and the outer periphery of the wire rope 705 is connected with a wire wheel 78 for transmission, and the wire wheel 78 is fixedly connected to the top of the square frame 71 of the feeding frame, and the top of the wire rope 705 is fixedly connected with a wire reel 703, and the left side of the wire reel 703 is fixedly connected with a first transmission shaft 704, and the left side of the first transmission shaft 704 is fixedly connected with a reducer 79, and the reducer 79 is fixedly connected to the top of the feeding frame 3, and the right side of the reducer 79 is fixedly connected with a brake 701, and the right side of the brake 701 is fixedly connected with a lifting motor 702, and the lifting motor 702 is fixedly connected to the top of the feeding frame 3.

[0031] Furthermore, there are four casters 73 , and the four casters 73 are respectively fixedly connected to the bottom of the loading frame 3 , so that the loading frame 3 can be driven to move left and right on the ground rail 1 through the four casters 73 .

[0032] Furthermore, there are four wire wheels 78, and the four wire wheels 78 are respectively fixedly connected to the top of the square frame 71 of the loading rack. The four wire wheels 78 can limit the wire rope 705 during operation, so that the wire rope 705 is not easy to touch the loading frame 3 during operation, and the square frame 71 of the loading rack is more stable during the lifting process.

[0033] Furthermore, the movable support frame 76 has six layers, and the tops of the six-layer movable support frames 76 are equidistantly arranged on the right side of the fixed support frame 75 through steel wire ropes 705. The set steel wire ropes 705 can drive the movable support frame 76 to rise and fall. When the movable support frame 76 moves downward, it is convenient for the staff to load materials to the top of the square frame 71 of the loading rack.

[0034] Embodiment 2

[0035] See also Figure 1-5On the basis of the first embodiment, the pushing mechanism 5 further comprises a mounting gear 51, the mounting gear 51 is meshed with the right side of the pushing rack 74, a vertical balance bar 53 is fixedly connected inside the mounting gear 51, a bearing seat 52 is rotatably connected to the periphery of the vertical balance bar 53, a pushing frame 501 is fixedly connected to the right side of the bearing seat 52, the pushing frame 501 is arranged on the inner side of the loading frame 3, a follower wheel 54 is fixedly connected to the left side of the bottom of the pushing frame 501, a first bevel gear 56 is fixedly connected to the top of the vertical balance bar 53, a second bevel gear 59 is meshed with the right side of the first bevel gear 56, a second transmission shaft 57 is fixedly connected to the inner side of the second bevel gear 59, a reduction motor 58 is fixedly connected to the right side of the second transmission shaft 57, the reduction motor 58 is fixedly connected to the top of the pushing frame 501, and a pushing top block 55 is fixedly connected to the inner side of the pushing frame 501.

[0036] Furthermore, there are fourteen pushing blocks 55, and the fourteen pushing blocks 55 are respectively fixedly connected to the front and rear sides of the pushing frame 501. When the pushing frame 501 moves to the left, the pushing blocks 55 can push the material on the top of the square frame 71 of the loading rack, making it convenient for the staff to collect the material on the top of the square frame 71 of the loading rack.

[0037] Furthermore, there are two follower wheels 54, and the follower wheels 54 are slidably connected to the top of the transverse guide rail 72. The set follower wheels 54 can support the pusher frame 501, so that the pusher frame 501 is more stable during the movement.

[0038] In actual operation, when this device is used, when it is necessary to lift the square frame 71 of the loading rack, start the reducer 79, so that the reducer 79 drives the wire reel 703 to rotate through the first transmission shaft 704, so that the wire reel 703 drives the wire rope 705 to operate, so that the wire rope 705 can drive the movable support frame 76 to slide downward on the vertical guide rail 77, so that the six-layer movable support frame 76 can move downward at the same time, which is convenient for the staff to load the material on the square frame 71 of the loading rack;

[0039] When it is necessary to push the material on the square frame 71 of the loading rack, turn on the reduction motor 58, so that the reduction motor 58 drives the second bevel gear 59 to rotate through the second transmission shaft 57, and the second bevel gear 59 drives the vertical balance bar 53 to rotate through the first bevel gear 56, so that the vertical balance bar 53 can drive the installation gear 51 to rotate, so that the installation gear 51 can move on the pushing rack 74, and the installation gear 51 can drive the pushing top block 55 to move through the pushing frame 501, so that the pushing top block 55 can push the material on the square frame 71 of the loading rack, so as to avoid direct manual contact with high-temperature molds, which may burn the skin.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A movable and liftable loading rack device, comprising a ground rail (1), characterized in that: A foot switch (2) is fixedly connected to the right side of the front of the floor rail (1); a feeding frame (3) is fixedly connected to the top of the floor rail (1); a material pushing operation box (4) is fixedly connected to the right side of the front of the feeding frame (3); a material pushing mechanism (5) is arranged inside the feeding frame (3); a control electric box (6) is fixedly connected to the right side of the top of the feeding frame (3); and a lifting mechanism (7) is fixedly connected to the middle of the top of the feeding frame (3); The lifting mechanism (7) comprises a transverse guide rail (72), the transverse guide rail (72) is fixedly connected to the bottom of the loading frame (3), the bottom of the loading frame (3) is fixedly connected to a caster (73), the inner side of the loading frame (3) is fixedly connected to a material pushing rack (74), the back end of the material pushing rack (74), the inner side of the loading frame (3) is provided with a loading frame square frame (71), the right side of the loading frame square frame (71) is fixedly connected to a fixed support frame (75), the right side of the fixed support frame (75) is fixedly connected to a movable support frame (76), the right side of the movable support frame (76) is slidably connected to a vertical guide rail (77), and the vertical guide rail (77) is fixedly connected to the left and right sides of the loading frame (3).

2. The movable and liftable loading rack device according to claim 1 is characterized in that: The top of the fixed support frame (75) is fixedly connected with a steel wire rope (705), and the outer periphery of the steel wire rope (705) is transmission-connected with a steel wire wheel (78), and the steel wire wheel (78) is fixedly connected to the top of the square frame (71) of the loading frame; the top of the steel wire rope (705) is fixedly connected with a steel wire reel (703), and the left side of the steel wire reel (703) is fixedly connected with a first transmission shaft (704), and the left side of the first transmission shaft (704) is fixedly connected with a reducer (79), and the reducer (79) is fixedly connected to the top of the loading frame (3); the right side of the reducer (79) is fixedly connected with a brake (701), and the right side of the brake (701) is fixedly connected with a lifting motor (702), and the lifting motor (702) is fixedly connected to the top of the loading frame (3).

3. The movable and liftable loading rack device according to claim 1 is characterized in that: There are four casters (73), and the four casters (73) are respectively fixedly connected to the bottom of the loading frame (3).

4. The movable and liftable loading rack device according to claim 2 is characterized in that: There are four steel wire wheels (78), and the four steel wire wheels (78) are respectively fixedly connected to the top of the square frame (71) of the loading rack.

5. The movable and liftable loading rack device according to claim 1 is characterized in that: The movable support frame (76) has six layers, and the tops of the six layers of movable support frames (76) are equidistantly arranged on the right side of the fixed support frame (75) through steel wire ropes (705).

6. The movable and liftable loading rack device according to claim 1, characterized in that: The push mechanism (5) comprises a mounting gear (51), the mounting gear (51) is meshed with the right side of the push rack (74), a vertical balance rod (53) is fixedly connected inside the mounting gear (51), a bearing seat (52) is rotatably connected to the periphery of the vertical balance rod (53), a push frame (501) is fixedly connected to the right side of the bearing seat (52), the push frame (501) is arranged on the inner side of the loading frame (3), and a follower is fixedly connected to the left side of the bottom of the push frame (501). A moving wheel (54) and a first bevel gear (56) are fixedly connected to the top of a vertical balance rod (53); a second bevel gear (59) is meshed on the right side of the first bevel gear (56); a second transmission shaft (57) is fixedly connected to the inner side of the second bevel gear (59); a reduction motor (58) is fixedly connected to the right side of the second transmission shaft (57); the reduction motor (58) is fixedly connected to the top of a pushing frame (501); and a pushing top block (55) is fixedly connected to the inner side of the pushing frame (501).

7. The movable and liftable loading rack device according to claim 6, characterized in that: There are fourteen material pushing blocks (55), and the fourteen material pushing blocks (55) are respectively fixedly connected to the front and rear sides of the material pushing frame (501).

8. The movable and liftable loading rack device according to claim 6, characterized in that: There are two follower wheels (54), and the follower wheels (54) are slidably connected to the top of the transverse guide rail (72).

Citation Information

Patent Citations

  • Feeding frame device

    CN218507000U