A coke oven gas condensate water recycling device
By fully mixing ammonia gas with coke oven gas condensate in the coke oven gas condensate recovery system, and using the agitating components and filtration systems to clean impurities, the problem of impurities residue caused by high tar viscosity in the coke oven gas condensate recovery system is solved, and the cleaning efficiency and reliability of the system are improved.
Patent Information
- Application Number
- CN202421443913.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing coke oven gas condensate recovery system has a high viscosity of tar, which causes more impurities to remain in the transport box, making it difficult to clean.
By introducing ammonia gas into the device and fully mixing it with coke oven gas condensate, the viscosity of the tar is reduced and impurities are cleaned through the agitating assembly and the filtration system.
It effectively reduces the viscosity of the coke oven gas condensate, reduces the sticky tar and impurities in the mixing barrel, and improves the cleaning efficiency of the device and the reliability of the system.
Smart Images

Figure CN222729514U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a coke oven gas condensate water recycling device, which relates to the technical field of water recycling. Background Art
[0002] Coke oven gas, also known as coke oven gas, is a high calorific value coal gas, raw coal gas or waste coal gas due to its high combustible components. It refers to a combustible gas produced when coking coal is prepared from several types of bituminous coal and undergoes high-temperature carbonization in a coking oven while producing coke and tar products. It is a by-product of the coking industry.
[0003] The patent with the patent authorization announcement number CN210363983U discloses a coke oven gas condensate recovery system, including: a transfer box, a fixed tank, a base, a condensate inlet, a dumping mechanism, a condensate outlet, a pressure sensor, a storage water tank, a condensate inlet pipe, a condensate overflow pipe, a condensate outlet pipe, a first solenoid valve and a controller; the transfer box is a closed chamber structure, the fixed tank is a rectangular groove structure with an open top, the transfer box is arranged inside the fixed tank, the bottom of the fixed tank is fixedly arranged on the base, a condensate inlet and a condensate outlet are arranged on one side of the upper part of the transfer box, and a pressure sensor is arranged inside the bottom wall of the transfer box; the patent proposes to dump the condensate in the transfer box by setting a dumping mechanism, and to rotate the transfer box by controlling the extension and contraction of the oil cylinder, so that the condensate is recovered to the coking wastewater treatment station. However, the patent still has shortcomings in actual use. Due to the high viscosity of the tar in the coke oven gas condensate, it is easy to leave more impurities in the transport box, which is not easy to clean.
[0004] Therefore, it is necessary to provide a coke oven gas condensate water recycling device that can reduce the viscosity of tar. Utility Model Content
[0005] In order to overcome the shortcomings of the existing patents that the tar viscosity of the coke oven gas condensate is relatively high, which easily causes a lot of impurities to remain in the transport box and is difficult to clean, the utility model provides a coke oven gas condensate recycling device that can reduce the tar viscosity.
[0006] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides the following technical solutions: a coke oven gas condensate recycling device, comprising a first support frame, a mixing barrel, a second support frame, a water storage tank, a shunt pipe, a second ball valve, a guide pipe, a third ball valve and a collection frame, a mixing barrel is installed on the first support frame, a second support frame is installed on the mixing barrel, a water storage tank for containing coke oven gas condensate is installed on the second support frame, the water storage tank and the mixing barrel are connected together and connected with a shunt pipe, a second ball valve is rotatably provided on the shunt pipe, and the mixing barrel is provided with a second ball valve. The mixing barrel is connected and communicated with a guide pipe, and a third ball valve is rotatably provided on the guide pipe. A collecting frame is placed on the first support frame, and the water in the mixing barrel flows into the collecting frame through the guide pipe. It also includes an air guide pipe, an air outlet pipe, a first ball valve and a stirring assembly for stirring and fully mixing the coke oven gas condensate and ammonia. One side of the mixing barrel is connected and communicated with an air guide pipe for introducing ammonia, and the air guide pipe extends to the bottom of the mixing barrel. The other side of the mixing barrel is connected and communicated with an air outlet pipe for discharging exhaust gas, and the first ball valve is rotatably provided on both the air guide pipe and the air outlet pipe.
[0007] Furthermore, the diverter pipe is a three-way pipe.
[0008] Furthermore, the stirring assembly includes a diverter plate, a first motor and a stirring frame. The diverter plate is installed inside the mixing barrel and is provided with a plurality of through holes. The first motor is installed at the bottom of the diverter plate. The stirring frame is fixedly connected to the output shaft of the first motor. The stirring frame extends to the lower part of the mixing barrel. The stirring frame is driven by the first motor to stir the fallen ammonia and coke oven gas condensate.
[0009] Furthermore, it also includes a fixed frame, a connecting frame, a support rod, a filter screen and a first elastic member. The fixed frame is fixedly sleeved on the diverter pipe, support rods are slidably arranged on both sides of the fixed frame, a connecting frame is fixedly connected to the two support rods, the connecting frame is slidably connected to the diverter pipe, the connecting frame is pulled to drive the two support rods to slide along the fixed frame, two first elastic members are fixedly connected between the connecting frame and the fixed frame, the two first elastic members are respectively wound around the two support rods, the two support rods are penetrated into the diverter pipe, and the two support rods are fixedly connected with a filter screen, the filter screen is located in the diverter pipe, and the filter screen is pulled out of the diverter pipe when the support rod moves upward.
[0010] Furthermore, it also includes a filter plate, a guide frame, a first guide rod and a second elastic member. The filter plate is slidably arranged on the guide tube, and the mixing barrel is installed with a guide frame. The first guide rod is slidably arranged on the guide frame. The first guide rod is fixedly connected to the filter plate, and a second elastic member is wound around the first guide rod. The second elastic member is used to push the guide rod to fix the filter plate on the guide tube.
[0011] Furthermore, the filter sheet is a multi-layer structure.
[0012] Furthermore, it also includes a second motor, a screw, a second guide rod and a wiping block. The second motor is installed on the diverter plate. The output shaft of the second motor is fixedly connected to the screw through a coupling. The wiping block is threadedly arranged on the screw. The second guide rod is fixedly connected to the diverter plate. The wiping block is slidably connected to the second guide rod, and the wiping block is driven by the motor to slide up and down along the second guide rod.
[0013] Furthermore, the wiping block is made of sponge material.
[0014] Furthermore, a protective cover is slidably provided on the water inlet of the water storage tank.
[0015] Furthermore, a protective shell is installed on the diverter plate, and the protective shell is sleeved on the outside of the second motor.
[0016] Compared with the prior art, the water recycling device provided by the embodiment of the utility model has the following advantages:
[0017] 1. Ammonia is introduced into the mixing barrel from the air guide pipe, and the first motor is started to drive the stirring frame to rotate, so that the stirring frame can further fully mix the coke oven gas condensate and the ammonia, so as to reduce the viscosity of the tar contained in the coke oven gas condensate and reduce the sticky tar and impurities in the mixing barrel.
[0018] 2. By pulling the connecting frame upward, the connecting frame drives the support rods on both sides to slide upward along the fixed frame, and the filter is driven by the support rods to pull out of the diversion pipe, and then the impurities brought out of the filter are cleaned to achieve the effect of cleaning the diversion pipe and prevent the diversion pipe from being blocked.
[0019] 3. The mixed water is filtered multiple times by the filter sheet to achieve the filtering effect. The filter sheet is driven to slide on the guide frame to the side away from the guide pipe by pulling the first guide rod, so that the filter sheet is pulled out of the guide pipe, thereby achieving the effect of quickly replacing the filter sheet.
[0020] 4. By starting the second motor to drive the screw to rotate, the wiping block slides up and down along the second guide rod. The wiping block will wipe and scrape the impurities and tar on the inner wall of the mixing barrel, so as to achieve the effect of cleaning the tar and other impurities remaining on the inner wall of the mixing barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the device of the utility model.
[0022] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the mixing barrel, water storage tank and air guide pipe of the utility model.
[0023] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.
[0024] Figure 4 For this utility model Figure 2 Enlarged view of point B in the middle.
[0025] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the mixing barrel, the air outlet pipe and the first ball valve of the utility model.
[0026] Figure 6 It is a three-dimensional cross-sectional structural schematic diagram of the mixing barrel, water storage tank and fixing frame of the utility model.
[0027] Figure 7 It is a three-dimensional cross-sectional structural schematic diagram of the utility model of the diverter pipe, the connecting frame and the supporting rod.
[0028] Figure 8 It is a three-dimensional cross-sectional structural schematic diagram of the mixing barrel, the guide frame and the first guide rod of the utility model.
[0029] Fig. 9 For this utility model Figure 8 Enlarged view of point C in the middle.
[0030] Fig.10 It is a three-dimensional cross-sectional structural schematic diagram of the second motor, the screw rod and the wiping block of the utility model.
[0031] Figure numbers: 1_first support frame, 2_mixing barrel, 3_second support frame, 4_water tank, 5_air guide pipe, 6_air outlet pipe, 7_first ball valve, 8_diverter pipe, 801_second ball valve, 9_diverter plate, 10_first motor, 11_stirring frame, 1101_guide pipe, 1102_third ball valve, 1103_collecting frame, 12_fixing frame, 13_connecting frame, 14_support rod, 15_filter screen, 16_first elastic member, 17_filter plate, 18_guide frame, 19_first guide rod, 20_second elastic member, 21_second motor, 22_screw, 23_second guide rod, 24_wiping block, 25_protective cover, 26_protective shell. DETAILED DESCRIPTION
[0032] The utility model is further described below in conjunction with the accompanying drawings and embodiments. Example
[0033] A coke oven gas condensate recycling device, see Figure 1-Figure 5As shown, it includes a first support frame 1, a mixing barrel 2, a second support frame 3, a water tank 4, a diverter pipe 8, a second ball valve 801, a guide pipe 1101, a third ball valve 1102 and a collecting frame 1103. The mixing barrel 2 is installed in the middle of the upper part of the first support frame 1 by bolt connection, and the second support frame 3 is installed on the top of the mixing barrel 2 by bolt connection. The water tank 4 for containing coke oven gas condensate is installed in the middle of the upper part of the second support frame 3 by bolt connection. The bottom of the water tank 4 and the top of the mixing barrel 2 are commonly connected and connected with the diverter pipe 8. The diverter pipe 8 is a three-way pipe, which is convenient for diverting the coke oven gas condensate in the water tank 4 into the mixing barrel 2 to avoid the failure of normal water supply after the single pipe is blocked. The diverter pipe 8 is rotatably provided with a second Ball valve 801, the bottom of the mixing barrel 2 is connected and communicated with a guide pipe 1101, and a third ball valve 1102 is rotatably arranged on the guide pipe 1101. A collecting frame 1103 for collecting filtered condensed water is placed on the top surface of the first support frame 1, and the water in the mixing barrel 2 flows into the collecting frame 1103 through the guide pipe 1101. It also includes an air guide pipe 5, an air outlet pipe 6, a first ball valve 7 and a stirring component for stirring and fully mixing the coke oven gas condensed water and ammonia. One side of the mixing barrel 2 is connected and communicated with an air guide pipe 5 for introducing ammonia, and the air guide pipe 5 extends to the bottom of the mixing barrel 2. The other side of the mixing barrel 2 is connected and communicated with an air outlet pipe 6 for discharging exhaust gas. The air guide pipe 5 and the air outlet pipe 6 are both rotatably arranged with the first ball valve 7, and a stirring component is arranged in the mixing barrel 2.
[0034] See also Figure 2 As shown, the stirring assembly includes a diverter plate 9, a first motor 10 and a stirring frame 11. The diverter plate 9 is installed on the upper part of the mixing barrel 2 by welding, and is provided with a number of evenly distributed through holes for water passing. The first motor 10 is installed on one side of the bottom of the diverter plate 9 by bolting. The output shaft of the first motor 10 faces downward, and the lower part of the output shaft of the first motor 10 is fixedly connected to the stirring frame 11 by bolting. The stirring frame 11 has three blades, and the stirring frame 11 extends to the lower part of the mixing barrel 2. The stirring frame 11 is driven by the first motor 10 to stir the falling ammonia and coke oven gas condensate.
[0035] When the coke oven gas condensate is to be filtered, the coke oven gas condensate is first introduced into the water storage tank 4, and ammonia is introduced into the mixing barrel 2 from the air guide pipe 5. At this time, the first ball valve 7 on the air guide pipe 5 is kept open, and the air outlet pipe 6 on the air outlet pipe 6 is closed. Then, the second ball valve 801 is turned to open, so that the coke oven gas condensate in the water storage tank 4 falls on the diverter plate 9 through the diverter pipe 8, and the coke oven gas condensate is dispersed and sprinkled through the through holes of the diverter plate 9. At the same time, the first motor 10 is started to drive the stirring frame 11 to rotate, so that the stirring The mixing frame 11 fully mixes the coke oven gas condensate and ammonia to reduce the viscosity of the tar contained in the coke oven gas condensate and reduce the sticky tar and impurities in the mixing barrel 2. After the mixing is completed, the first motor 10 is turned off, and then the third ball valve 1102 is opened. The treated coke oven gas condensate flows from the guide pipe 1101 into the collection frame 1103. After the collection is completed, the second ball valve 801 and the first ball valve 7 on the air guide pipe 5 are closed, and the first ball valve 7 of the outlet pipe 6 is opened to discharge the exhaust gas in the mixing barrel 2. Example
[0036] Based on Example 1, see Figure 6 and Figure 7 As shown, it also includes a fixing frame 12, a connecting frame 13, a support rod 14, a filter screen 15 and a first elastic member 16. The middle part of the shunt pipe 8 is fixedly sleeved with the fixing frame 12 by bolt connection. Support rods 14 are slidably arranged on both sides of the fixing frame 12. The middle parts of the two support rods 14 are fixedly connected with the connecting frame 13 by welding. The connecting frame 13 is slidably connected to the shunt pipe 8. The connecting frame 13 is pulled to drive the two support rods 14 to slide along the fixing frame 12. Two first elastic members 16 are fixedly connected between the connecting frame 13 and the fixing frame 12 by welding. The two first elastic members 16 are respectively wound around the two support rods 14. The two support rods 14 penetrate into the shunt pipe 8, and the bottoms of the two support rods 14 are fixedly connected with the filter screen 15 by welding. The filter screen 15 is located in the shunt pipe 8. When the support rod 14 moves upward, the filter screen 15 is pulled out of the shunt pipe 8.
[0037] As the usage time increases, more impurities will remain in the shunt pipe 8. To avoid blockage of the shunt pipe 8, the staff can pull the connecting frame 13 upwards, and the connecting frame 13 drives the support rods 14 on both sides to slide upwards along the fixing frame 12. At this time, the two first elastic members 16 are compressed, and the filter screen 15 is pulled out of the shunt pipe 8 by the support rods 14, and then the impurities brought out of the filter screen 15 are cleaned. After the cleaning is completed, the connecting frame 13 is released, and the first elastic member 16 loses the force and returns to its original state, pushing the connecting frame 13 to slide downward and reset, so that the support rods 14 drive the filter screen 15 to slide into the shunt pipe 8.
[0038] See also Figure 8 and Fig. 9As shown, it also includes a filter plate 17, a guide frame 18, a first guide rod 19 and a second elastic member 20. The filter plate 17 is slidably arranged on the guide tube 1101. The filter plate 17 is a multi-layer structure so that the filter plate 17 can fully filter the coke oven gas condensate water and make the coke oven gas condensate water recyclable. The guide frame 18 is installed at the lower side of the mixing barrel 2 by bolt connection. The first guide rod 19 is slidably arranged on the guide frame 18. The first guide rod 19 drives the filter plate 17 to slide horizontally on the guide frame 18. The first guide rod 19 is fixedly connected to the filter plate 17 by bolt connection. The second elastic member 20 is wound around the first guide rod 19. The second elastic member 20 is used to push the guide rod to fix the filter plate 17 on the guide tube 1101.
[0039] When the coke oven gas condensate is mixed with ammonia, as the third ball valve 1102 is opened, the mixed water will pass through the guide pipe 1101. At this time, the mixed water passes through multiple filtrations of the filter plate 17 to filter out ammonia and other impurities, and then falls into the collection frame 1103. When the filter plate 17 needs to be replaced after long-term use, the first guide rod 19 is pulled to drive the filter plate 17 to slide on the guide frame 18 to the side away from the guide pipe 1101, so that the filter plate 17 is pulled out of the guide pipe 1101. At this time, the second elastic member 20 is compressed and deformed, and then the filter plate 17 is replaced. After the replacement is completed, the first guide rod 19 is released, and the second elastic member 20 loses the force and returns to its original state, thereby pushing the first guide rod 19 to slide to the side close to the guide pipe 1101, so that the first guide rod 19 pushes the filter plate 17 to be inserted into the guide pipe 1101.
[0040] See also Fig.10 As shown, it also includes a second motor 21, a screw 22, a second guide rod 23 and a wiping block 24. The second motor 21 is installed on one side of the bottom of the diverter plate 9 by bolt connection. The output shaft of the second motor 21 is fixedly connected to the screw 22 through a coupling. The wiping block 24 is threadedly arranged on the screw 22. The wiping block 24 is made of sponge material, which is convenient for absorbing liquid and fitting closely to the inner wall of the mixing barrel 2 to achieve better cleaning effect. The second guide rod 23 is fixedly connected to the side of the bottom of the diverter plate 9 away from the second motor 21 by welding. The wiping block 24 is slidably connected to the second guide rod 23, and the wiping block 24 is driven by the motor to slide up and down along the second guide rod 23.
[0041] As the usage time increases, some tar and other impurities will remain on the inner wall of the mixing barrel 2. In order to remove the impurities on the inner wall of the mixing barrel 2, the second motor 21 is started to drive the screw 22 to rotate, so that the wiping block 24 slides up and down along the second guide rod 23. The wiping block 24 will wipe and scrape off the impurities and tar on the inner wall of the mixing barrel 2. Some impurities fall to the bottom of the mixing barrel 2 and will flow from the guide pipe 1101 to the filter plate 17 and be blocked.
[0042] See also Figure 1 and Fig.10 As shown, a protective cover 25 is slidably provided on the water inlet of the water storage tank 4, and a protective shell 26 is installed at the bottom of the diverter plate 9 by bolt connection, and the protective shell 26 is sleeved on the outside of the second motor 21. The protective cover 25 is used to block the opening of the water storage tank 4 when the device is not in use to prevent dust and other foreign matter from falling into the water storage tank 4, and the protective shell 26 is used to protect the second motor 21 to prevent the condensed water of the coke oven gas from rusting the second motor 21.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A coke oven gas condensate recycling device, comprising a first support frame (1), a mixing barrel (2), a second support frame (3), a water storage tank (4), a diversion pipe (8), a second ball valve (801), a flow guide pipe (1101), a third ball valve (1102) and a collection frame (1103), wherein the first support frame (1) is mounted with a mixing barrel (2), the mixing barrel (2) is mounted with a second support frame (3), and the second support frame (3) is mounted with a water storage tank for storing coke oven gas condensate (4), the water storage tank (4) and the mixing barrel (2) are connected to each other and communicated with a diverter pipe (8), a second ball valve (801) is rotatably provided on the diverter pipe (8), a guide pipe (1101) is connected to and communicated with the mixing barrel (2), a third ball valve (1102) is rotatably provided on the guide pipe (1101), a collecting frame (1103) is placed on the first support frame (1), and water in the mixing barrel (2) flows into the collecting frame (1103) through the guide pipe (1101), characterized in that: It also includes an air guide pipe (5), an air outlet pipe (6), a first ball valve (7) and a stirring assembly for stirring and fully mixing coke oven gas condensate and ammonia. One side of the mixing barrel (2) is connected to and communicated with an air guide pipe (5) for introducing ammonia. The air guide pipe (5) extends to the bottom of the mixing barrel (2). The other side of the mixing barrel (2) is connected to and communicated with an air outlet pipe (6) for discharging waste gas. The air guide pipe (5) and the air outlet pipe (6) are both rotatably provided with a first ball valve (7).
2. The coke oven gas condensate water recycling device according to claim 1, characterized in that: The diverter pipe (8) is a three-way pipe.
3. The coke oven gas condensate water recycling device according to claim 1, characterized in that: The stirring assembly comprises a diverter plate (9), a first motor (10) and a stirring frame (11). The diverter plate (9) is installed inside the mixing barrel (2) and is provided with a plurality of through holes. The first motor (10) is installed at the bottom of the diverter plate (9). The stirring frame (11) is fixedly connected to the output shaft of the first motor (10). The stirring frame (11) extends to the lower part of the mixing barrel (2). The stirring frame (11) is driven by the first motor (10) to stir the falling ammonia gas and coke oven gas condensate.
4. The coke oven gas condensate water recycling device according to claim 1, characterized in that: The invention also comprises a fixing frame (12), a connecting frame (13), a support rod (14), a filter screen (15) and a first elastic member (16); the fixing frame (12) is fixedly sleeved on the flow dividing pipe (8); support rods (14) are slidably arranged on both sides of the fixing frame (12); the two support rods (14) are fixedly connected to the connecting frame (13); the connecting frame (13) is slidably connected to the flow dividing pipe (8); the connecting frame (13) is pulled to drive the two support rods (14) to move along the fixing frame (12); 2) sliding, two first elastic members (16) are fixedly connected between the connecting frame (13) and the fixing frame (12), the two first elastic members (16) are respectively wound around two support rods (14), the two support rods (14) are both penetrated into the shunt pipe (8), and the two support rods (14) are both fixedly connected with a filter screen (15), the filter screen (15) is located in the shunt pipe (8), and when the support rod (14) moves upward, the filter screen (15) is pulled out of the shunt pipe (8).
5. The coke oven gas condensate water recycling device according to claim 1, characterized in that: The invention also comprises a filter sheet (17), a guide frame (18), a first guide rod (19) and a second elastic member (20); the filter sheet (17) is slidably arranged on the flow guide tube (1101); the guide frame (18) is mounted on the mixing barrel (2); the first guide rod (19) is slidably arranged on the guide frame (18); the first guide rod (19) is fixedly connected to the filter sheet (17); the second elastic member (20) is wound around the first guide rod (19); the second elastic member (20) is used to push the guide rod to fix the filter sheet (17) on the flow guide tube (1101).
6. The coke oven gas condensate water recycling device according to claim 5, characterized in that: The filter sheet (17) has a multi-layer structure.
7. The coke oven gas condensate water recycling device according to claim 1, characterized in that: The invention also comprises a second motor (21), a screw rod (22), a second guide rod (23) and a wiping block (24); the second motor (21) is mounted on the diverter plate (9); the output shaft of the second motor (21) is fixedly connected to the screw rod (22) via a coupling; the wiping block (24) is threadedly arranged on the screw rod (22); the second guide rod (23) is fixedly connected to the diverter plate (9); the wiping block (24) is slidably connected to the second guide rod (23); the wiping block (24) is driven by the motor to slide up and down along the second guide rod (23).
8. The coke oven gas condensate water recycling device according to claim 7, characterized in that: The wiping block (24) is made of sponge.
9. The coke oven gas condensate water recycling device according to claim 1, characterized in that: A protective cover (25) is slidably provided on the water inlet of the water storage tank (4).
10. The coke oven gas condensate water recycling device according to claim 7, characterized in that: A protective shell (26) is mounted on the diverter plate (9), and the protective shell (26) is sleeved on the outside of the second motor (21).
Citation Information
Patent Citations
Coke oven gas condensate recovery system
CN210363983U