A settling tank washing liquid treatment system
By using a turbine agitator and a pulse signal generator in the settlement tank downwashing treatment system, combined with a heating ring and a temperature controller, the problem of low conventional stirring efficiency is solved, and efficient mixing and combining of suspended substances and flocculants in the downwashing liquid is achieved.
Patent Information
- Application Number
- CN202421035121.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, conventional stirring is inefficient in the treatment of lowering liquid, resulting in low mixing efficiency between suspended substances and flocculants.
The turbine agitator is used to combine with the pulse signal generator, and the turbine agitator is controlled to rotate through the first servo motor, and the pulse operation is realized through the pulse signal generator to enhance fluid movement and shear force, and at the same time, the heating coil and temperature controller are used to adjust the temperature of the lowering liquid.
By generating vortex and temperature increase, the collision and combination opportunities between suspended substances and flocculants are enhanced, and the treatment efficiency of the lowering liquid is improved, and the problem of low conventional stirring efficiency is solved.
Smart Images

Figure CN222729572U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of washing liquid treatment, in particular to a settling tank washing liquid treatment system. Background Art
[0002] The alumina settling tank downwash liquid treatment system is a solid-liquid separation system specifically used in the alumina production process. In the production of alumina, especially in the separation and washing process of sintering red mud, a large amount of suspension containing solid particles will be produced. These suspensions need to be separated by solid-liquid separation to extract alumina and recover the washing liquid for recycling. The downwash liquid will be guided to the downwash liquid treatment unit through the outlet collection system of the settling tank. In the treatment unit, filtration, clarification or other physical and chemical methods are usually used to further remove solid particles and suspended matter in the downwash liquid. These treatment methods can effectively improve the quality of the downwash liquid and reduce the impurity content therein. Secondly, the downwash liquid that has been preliminarily treated may also need to be chemically treated to adjust its pH value, remove specific impurities or adjust its composition. This may include adding appropriate chemical reagents, such as acids, alkalis or flocculants, to promote the precipitation or separation of impurities.
[0003] The flocculant is poured into the sedimentation tank, and a stirring structure is usually used to stir the flocculant and the washing liquid so as to perform solid-liquid separation and thus treat the washing liquid. However, conventional stirring results in low mixing efficiency and reduces work efficiency. Therefore, a sedimentation tank washing liquid treatment system is proposed. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a settling tank washing liquid treatment system to solve the problem of low washing liquid treatment efficiency due to conventional stirring proposed in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a settling tank washing liquid treatment system, comprising:
[0006] A tank body, a support plate is fixedly arranged on the right side of the upper end of the tank body, a first servo motor is installed on the left side of the upper end of the support plate, and a turbine stirrer is installed on one side of the output end of the first servo motor located at the lower end of the tank body;
[0007] The pulse signal generator is installed on the upper end of the support plate, and a temperature controller is installed on the upper end of the pulse signal generator;
[0008] An inner frame is arranged at the lower end of the support plate, and three equidistantly distributed temperature sensors are installed on one side of the outer portion of the inner frame;
[0009] The heating ring is arranged inside the tank body, and three heating rings are arranged, and the three heating rings are distributed equidistantly in the longitudinal direction.
[0010] Preferably, a side panel is provided on the left side of the outside of the trough body, and the side panel is fixedly connected to the trough body, an electric lifting rod is fixedly installed on one side of the upper end of the side panel, a second servo motor is installed on the upper end of the electric lifting rod, and the electric lifting rod is used to control the lifting and lowering of the connecting frame.
[0011] Preferably, a connecting frame is installed at the output end of the second servo motor, and the connecting frame is fixedly connected to the output end of the second servo motor, and a lower hopper is installed at one end outside the connecting frame.
[0012] Preferably, a third servo motor is fixedly mounted on one side of the upper end of the lower hopper, and a spiral conveying blade is mounted on the output end of the third servo motor, and the spiral conveying blade is used to control the discharge of the flocculant.
[0013] Preferably, an electric valve is installed at the lower end of the outer portion of the discharge hopper, and the electric valve is fixedly connected to the discharge hopper, and the electric valve is used to control the start and stop of the discharge.
[0014] Preferably, a waste discharge pipe is installed on one side of the lower end of the tank body, and the waste discharge pipe is fixedly connected to the tank body, and the waste discharge pipe is used to discharge waste liquid from the tank body.
[0015] Compared with the prior art, the utility model provides a settling tank washing liquid treatment system, which has the following beneficial effects:
[0016] The utility model starts the first servo motor to control the rotation of the turbine agitator, and through the side-mounted stirring structure, the vortex generated by the washing liquid can bring the suspended matter and flocculant in the washing liquid into the vortex center, thereby enhancing the collision and combination opportunities between them. The first servo motor is controlled by a pulse signal generator to realize pulse operation, and an intermittent stirring method is adopted, that is, stirring for a period of time and then stopping for a period of time. This pulse stirring can generate periodic fluid movement and shear force, which helps to break up the agglomerates of suspended matter in the washing liquid, making it easier to combine with the flocculant. At the same time, the heating coil is turned on to heat the washing liquid, and the temperature of the washing liquid is controlled in combination with the temperature controller and the temperature sensor. Increasing the temperature of the washing liquid can accelerate the molecular movement, thereby increasing the combination speed of the flocculant and the suspended matter. In summary, the flocculant and the washing liquid are quickly and evenly mixed, solving the problems raised in the background technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0018] Figure 2 It is a cross-sectional view of the overall internal structure of the utility model;
[0019] Figure 3 For the utility model Figure 2 A partial enlarged view of area A.
[0020] In the figure: 1. tank body; 2. heating coil; 3. support plate; 4. first servo motor; 5. turbine agitator; 6. pulse signal generator; 7. temperature controller; 8. waste pipe; 9. side plate; 10. electric lifting rod; 11. second servo motor; 12. connecting frame; 13. lower hopper; 14. electric valve; 15. third servo motor; 16. spiral conveying blade; 17. inner frame; 18. temperature sensor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The utility model provides a technical solution, a settling tank washing liquid treatment system, please refer to Figure 1 , Figure 2 and Figure 3 ,include:
[0023] A tank body 1, a support plate 3 is fixedly arranged on the right side of the upper end of the tank body 1, a first servo motor 4 is installed on the left side of the upper end of the support plate 3, and a turbine stirrer 5 is installed on one side of the output end of the first servo motor 4 located at the lower end of the tank body 1;
[0024] The pulse signal generator 6 is installed on the upper end of the support plate 3, and a temperature controller 7 is installed on the upper end of the pulse signal generator 6;
[0025] The inner frame 17 is arranged at the lower end of the support plate 3, and three equidistantly distributed temperature sensors 18 are installed on one side of the outer side of the inner frame 17;
[0026] The heating ring 2 is arranged inside the tank body 1. Three heating rings 2 are arranged, and the three heating rings 2 are distributed equidistantly in the longitudinal direction.
[0027] When in use, the first servo motor 4 is started to control the turbine stirrer 5 to rotate. Through the side-mounted stirring structure, the vortex generated by the washing liquid can bring the suspended matter and flocculant in the washing liquid into the vortex center, enhancing the collision and combination opportunities between them. The first servo motor 4 is controlled by the pulse signal generator 6 to achieve pulse operation, and an intermittent stirring method is adopted, that is, stirring for a period of time and then stopping for a period of time. This pulse stirring can generate periodic fluid movement and shear force, which helps to break the suspended matter agglomerates in the washing liquid, making it easier to combine with the flocculant. At the same time, the heating coil 2 is turned on to heat the washing liquid, and the temperature of the washing liquid is controlled in combination with the temperature controller 7 and the temperature sensor 18. Increasing the temperature of the washing liquid can accelerate the molecular movement, thereby increasing the combination speed of the flocculant and the suspended matter. It should be noted that in order to save space and highlight the innovative elements of this patent, some conventional equipment such as the heating coil 2, servo motor, turbine agitator 5, pulse signal generator 6, temperature controller 7, electric lifting rod 10, electric valve 14, spiral conveying blade 16, temperature sensor 18, etc. are not described in detail in this patent.
[0028] See also Figure 1 , Figure 2 and Figure 3 A side plate 9 is provided on the left side of the outside of the trough body 1, and the side plate 9 is fixedly connected to the trough body 1. An electric lifting rod 10 is fixedly installed on one side of the upper end of the side plate 9. A second servo motor 11 is installed on the upper end of the electric lifting rod 10. The electric lifting rod 10 is used to control the lifting and lowering of the connecting frame 12.
[0029] See also Figure 1 , Figure 2 and Figure 3 A connecting frame 12 is installed at the output end of the second servo motor 11 , and the connecting frame 12 is fixedly connected to the output end of the second servo motor 11 , and a lower hopper 13 is installed at one end outside the connecting frame 12 .
[0030] See also Figure 2 and Figure 3 A third servo motor 15 is fixedly mounted on one side of the upper end of the lower hopper 13 , and a spiral conveying blade 16 is mounted on the output end of the third servo motor 15 . The spiral conveying blade 16 is used to control the discharge of the flocculant.
[0031] See also Figure 1 , Figure 2 and Figure 3 An electric valve 14 is installed at the lower end of the outer portion of the discharge hopper 13, and the electric valve 14 is fixedly connected to the discharge hopper 13, and the electric valve 14 is used to control the start and stop of the discharge.
[0032] See also Figure 1 and Figure 2A waste discharge pipe 8 is installed on one side of the lower end of the tank body 1, and the waste discharge pipe 8 is fixedly connected to the tank body 1, and the waste discharge pipe 8 is used to discharge waste liquid from the tank body 1.
[0033] This solution: the flocculant is placed inside the lower hopper 13. When the flocculant needs to be added, the electric lifting rod 10 is started to control the second servo motor 11 to rise, and then the second servo motor 11 is controlled to rotate the connecting frame 12, and the lower hopper 13 is rotated to the upper end of the tank body 1, the electric valve 14 is opened and the third servo motor 15 is started, the spiral conveying blade 16 rotates to control the flocculant to be discharged, and the first servo motor 4 is started to control the turbine agitator 5 to rotate. Through the side-mounted stirring structure, the vortex of the washing liquid is generated. The vortex can bring the suspended matter and flocculant in the washing liquid into the center of the vortex, enhancing the collision and combination opportunities between them. The first servo motor 4 is controlled by the pulse signal generator 6 to realize pulse operation, and an intermittent stirring method is adopted, that is, stirring for a period of time and then stopping for a period of time. This pulsed stirring can generate periodic fluid movement and shear force, which helps to break up the suspended matter aggregates in the washing liquid and make it easier to combine with the flocculant. At the same time, the heating coil 2 is turned on to heat the washing liquid. The temperature of the washing liquid is controlled in combination with the temperature controller 7 and the temperature sensor 18. Increasing the temperature of the washing liquid can accelerate molecular movement, thereby increasing the combination rate of the flocculant and the suspended matter.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A settling tank washing liquid treatment system, characterized in that: include: A tank body (1), a support plate (3) being fixedly arranged on the right side of the upper end of the tank body (1), a first servo motor (4) being installed on the left side of the upper end of the support plate (3), and a turbine stirrer (5) being installed on one side of the output end of the first servo motor (4) located at the lower end of the tank body (1); The pulse signal generator (6) is mounted on the upper end of the support plate (3), and a temperature controller (7) is mounted on the upper end of the pulse signal generator (6); An inner frame (17) is arranged at the lower end of the support plate (3), and three equidistantly distributed temperature sensors (18) are installed on one side of the outer side of the inner frame (17); The heating ring (2) is arranged inside the tank body (1), and three heating rings (2) are arranged, and the three heating rings (2) are distributed at equal distances in the longitudinal direction.
2. A settling tank washing liquid treatment system according to claim 1, characterized in that: A side plate (9) is provided on the left side of the outside of the trough body (1), and the side plate (9) is fixedly connected to the trough body (1), an electric lifting rod (10) is fixedly mounted on one side of the upper end of the side plate (9), and a second servo motor (11) is mounted on the upper end of the electric lifting rod (10).
3. A settling tank washing liquid treatment system according to claim 2, characterized in that: A connecting frame (12) is installed at the output end of the second servo motor (11), and the connecting frame (12) is fixedly connected to the output end of the second servo motor (11), and a lower hopper (13) is installed at one end outside the connecting frame (12).
4. A settling tank washing liquid treatment system according to claim 3, characterized in that: A third servo motor (15) is fixedly mounted on one side of the upper end of the lower hopper (13), and a spiral conveying blade (16) is mounted on the output end of the third servo motor (15).
5. A settling tank washing liquid treatment system according to claim 4, characterized in that: An electric valve (14) is installed at the lower end of the exterior of the lower hopper (13), and the electric valve (14) is fixedly connected to the lower hopper (13).
6. A settling tank washing liquid treatment system according to claim 1, characterized in that: A waste discharge pipe (8) is installed on one side of the lower end of the tank body (1), and the waste discharge pipe (8) is fixedly connected to the tank body (1).