A lens placement rack for vacuum coating of optical lenses
By designing an optical lens placing rack with hydraulic cylinder and adsorption nozzle, the problem of traditional placement rack affecting the coating quality and disassembly and assembly operations is solved, and more efficient lens plating and more convenient disassembly and assembly process is achieved.
Patent Information
- Application Number
- CN202420434540.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The traditional optical lens placing rack can easily affect the coating quality during the vacuum coating process, and it is troublesome to disassemble and assemble, and has a short service life.
A lens placing frame including a base plate, a support column, a hydraulic cylinder and an adsorption nozzle is designed. The front and back movement and rotation of the placement plate are realized through the cooperation of the hydraulic cylinder and the rotating mechanism. The joint arrangement of the compression pump and the adsorption nozzle is achieved to achieve firm adsorption and disassembly of the lens.
This placing frame improves the quality and efficiency of lens coating, reduces the risk of lens slipping, extends service life, and simplifies operational procedures.
Smart Images

Figure CN222729883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lens placement racks, in particular to a lens placement rack for vacuum coating of optical lenses. Background Art
[0002] Optical glass is made of high-purity silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium, barium and other oxides mixed according to a specific formula, melted in a platinum crucible at high temperature, stirred evenly with ultrasound to remove bubbles; then slowly cooled for a long time to prevent the glass block from generating internal stress. The cooled glass block must be measured by optical instruments to check whether the purity, transparency, uniformity, refractive index and dispersion rate meet the specifications. Qualified glass blocks are heated and forged to form optical lens blanks. After a series of rough grinding, fine grinding and polishing, the optical lens blanks need to be coated. At present, the coating of optical lenses Film operation is a process of placing a lens placement rack in a vacuum coating machine, and under vacuum conditions, evaporating a layer or multiple layers of film on the lens substrate from the evaporation source upwards. During this process, the optical lens needs to be placed on the placement rack. Since traditional placement racks require a support frame to support the optical lens, there will always be a support frame blocking the optical lens, affecting the coating quality of the vacuum coating machine on the optical lens, and traditional placement racks will fix the optical lens through devices such as blocks or clamps to prevent the movement of the optical lens, but the operation of these devices is very troublesome, affecting the coating efficiency of the vacuum coating machine on the optical lens.
[0003] A lens placement rack for vacuum coating of optical lenses disclosed in the Chinese utility model patent application disclosure CN218203040U has the advantages of improving the coating quality of optical lenses by vacuum coating machines and being very convenient to operate. However, the lens placement rack for vacuum coating of optical lenses still has disadvantages: First, during actual use, the horn mouth of the lens placement rack for vacuum coating of optical lenses is perpendicular to the ground, so when the lenses are removed, a large number of lenses may slide off and cause damage; Second, the lens placement rack for vacuum coating of optical lenses uses a horn mouth to adsorb the optical lenses, and an electromagnet to disassemble the optical lenses. During actual use, the service life of this adsorption and disassembly method is short. As the use time increases, the disassembly mechanism may fail to achieve the expected effect due to the reduction of the internal spring effectiveness. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a lens placement rack for vacuum coating of optical lenses, which solves the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a lens placement rack for vacuum coating of optical lenses, comprising a base plate and a support column, a threaded hole is provided on the top of the support column, a mounting stud is threadedly connected to the inner thread of the threaded hole, the top of the mounting stud is fixedly connected to a top plate, the top of the top plate is fixedly connected to a connecting block, a fixing hole is provided on the connecting block, a hydraulic cylinder is fixedly installed on the support column, a piston rod is slidably connected to the front side of the hydraulic cylinder, the end of the piston rod is fixedly connected to the connecting frame, a rotating groove is provided on the connecting frame, a rotating column is fixedly connected to the inside of the rotating groove, a rotating block is rotatably connected to the rotating column, a placing plate is fixedly connected to the front side of the rotating block, a suction nozzle is fixedly installed on the front side of the placing plate, and a first compression pump and a second compression pump are fixedly installed on the back side of the placing plate.
[0006] Optionally, the support column is fixedly connected to the top of the base plate, and the top plate is threadedly connected to the top of the support column via mounting studs.
[0007] Optionally, the bottom plate, support column and top plate are all hexagonal in shape, the size of the top plate is larger than the size of the support column, and the size of the top plate is smaller than the size of the bottom plate.
[0008] Optionally, the hydraulic cylinder is fixedly installed on the six faces of the support column, the placement plate can be rotated upward by a maximum of 90 degrees, and the length of the placement plate is less than the length of the bottom edge of the base plate.
[0009] Optionally, the suction nozzle is made of rubber material, there are multiple suction nozzles and they are evenly distributed on the front side of the placement plate, and the first compression pump and the second compression pump are symmetrically installed on the back side of the placement plate.
[0010] Optionally, an air duct and a diversion pipe are provided inside the placement plate, the first compression pump and the second compression pump are connected to the air duct, the diversion pipe is plugged into the air duct, and the adsorption nozzles are connected to the diversion pipe and the number of the nozzles is the same. Beneficial Effects
[0011] The utility model provides a lens placement rack for vacuum coating of optical lenses, which has the following beneficial effects:
[0012] 1. The lens placement rack for vacuum coating of optical lenses has the effect of convenient fixed installation through the setting of the mounting block. Through the coordinated setting of the hydraulic cylinder and the rotating mechanism, the placement plate can be driven to move forward and backward and rotated 90 degrees during use, thereby facilitating the disassembly and assembly of the optical lens and achieving the purpose of avoiding the lens from sliding off automatically during disassembly.
[0013] 2. The lens placement rack for vacuum coating of optical lenses has the effect of being easy to disassemble and assemble by installing studs. The compression pump and the adsorption nozzle are arranged in coordination. The compression pump can generate air pressure to adsorb and fix the optical lens during use, thereby achieving a secure fixation and achieving the purpose of improving work quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the main view structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the structure of the utility model in a top view;
[0017] Figure 4 This is a schematic diagram of the top plate structure of the utility model;
[0018] Figure 5 It is a schematic diagram of the structure of the rotating mechanism of the utility model.
[0019] In the figure: 1. bottom plate; 2. support column; 3. top plate; 4. threaded hole; 5. mounting stud; 6. connecting block; 7. fixing hole; 8. hydraulic cylinder; 9. piston rod; 10. connecting frame; 11. rotating groove; 12. rotating column; 13. rotating block; 14. placing plate; 15. suction nozzle; 16. first compression pump; 17. second compression pump; 18. air guide pipe; 19. shunt pipe. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Example 1
[0021] See also Figures 1 to 5The utility model provides a technical solution: a lens placement rack for vacuum coating of optical lenses, comprising a bottom plate 1 and a support column 2, a threaded hole 4 is provided on the top of the support column 2, a mounting stud 5 is connected to the inner thread of the threaded hole 4, the support column 2 is fixedly connected to the top of the bottom plate 1, the top plate 3 is threadedly connected to the top of the support column 2 through the mounting stud 5, the setting of the mounting stud 5 makes the top plate 3 detachable, which is convenient for the subsequent disassembly and assembly of the optical lens, the top of the mounting stud 5 is fixedly connected to the top of the top plate 3, the bottom plate 1, the support column 2 and the top plate 3 are all hexagonal, the size of the top plate 3 is larger than the size of the support column 2, the size of the top plate 3 is smaller than the size of the bottom plate 1, the top of the top plate 3 is fixedly connected to the connection block 6, the connection block 6 is provided with a fixing hole 7, the support column 2 is fixedly installed with a hydraulic cylinder 8, the placement plate 14 A suction nozzle 15 is fixedly installed on the front side, and the suction nozzle 15 is made of rubber material. There are multiple suction nozzles 15 and they are evenly distributed on the front side of the placement plate 14. The first compression pump 16 and the second compression pump 17 are symmetrically installed on the back side of the placement plate 14. The setting of the first compression pump 16 and the second compression pump 17 cooperates with the suction nozzle 15 to effectively and firmly adsorb and fix the lens. The first compression pump 16 and the second compression pump 17 are fixedly installed on the back side of the placement plate 14, and an air duct 18 and a shunt pipe 19 are arranged inside the placement plate 14. The first compression pump 16 and the second compression pump 17 are connected to the air duct 18, and the shunt pipe 19 is inserted on the air duct 18. The suction nozzles 15 are connected to the shunt pipe 19 and the number is the same, and the adsorption and fixation of the optical lens is completed through the shunt pipe 19 together with multiple suction nozzles 15.
[0022] When using the lens placement rack for vacuum coating of optical lenses, first start the hydraulic cylinder 8 to drive the piston rod 9, and the piston rod 9 drives the placement plate 14 to move a certain distance outward, and then start the first compression pump 16 and the second compression pump 17. The first compression pump 16 and the second compression pump 17 suck gas through the air duct 18 and the shunt pipe 19 to connect the adsorption nozzle 15 to generate adsorption force, and then the optical lens can be placed on the adsorption nozzle 15 in turn for adsorption and fixation. When the adsorption nozzles 15 on the six placement plates 14 have adsorbed and fixed the optical lens, the piston rod 9 can be recovered to make the placement plate 14 return, and then the coating operation can be carried out. When the top plate 3 blocks the operation, the mounting stud 5 at the bottom can be screwed out of the threaded hole 4, and the top plate 3 can be disassembled and reinstalled after the operation is completed. The entire device can be fixed and installed through the fixing hole 7 on the connecting block 6. It is very convenient to use and easy to operate. Example 2
[0023] See also Figures 1 to 5The utility model provides a technical solution: a lens placement rack for vacuum coating of optical lenses, comprising a base plate 1 and a support column 2, a piston rod 9 is slidably connected to the front of a hydraulic cylinder 8, a connecting frame 10 is fixedly connected to the end of the piston rod 9, a rotating groove 11 is opened on the connecting frame 10, a rotating column 12 is fixedly connected inside the rotating groove 11, a rotating block 13 is rotatably connected to the rotating column 12, a placement plate 14 is fixedly connected to the front of the rotating block 13, and the hydraulic cylinder 8 is fixedly installed on the six surfaces of the support column 2, the placement plate 14 can be rotated upward by a maximum of 90 degrees, the length of the placement plate 14 is less than the length of the bottom edge of the base plate 1, and the rotatable placement plate 14 is arranged so that it will not slip during the removal of the optical lens.
[0024] When using the lens placement rack for vacuum coating of optical lenses, when the optical lenses need to be removed after coating is completed, first start the hydraulic cylinder 8 to move the placement plate 14 partially outward through the piston rod 9, and then the placement plate 14 can be rotated 90 degrees on the rotating column 12 through the rotating block 13, and then the first compression pump 16 and the second compression pump 17 are closed so that the adsorption nozzle 15 no longer adsorbs the optical lens, and the optical lens can be removed. After the removal is completed, a new batch of optical lenses can be reinstalled and the next coating operation can be carried out by reverse operation. It is very convenient to use and has high practicality.
[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A lens placement rack for vacuum coating of optical lenses, comprising a base plate (1) and a support column (2), characterized in that: The support column (2) is provided with a threaded hole (4) at the top, a mounting stud (5) is connected to the threaded inner part of the threaded hole (4), the top of the mounting stud (5) is fixedly connected to a top plate (3), the top of the top plate (3) is fixedly connected to a connecting block (6), a fixing hole (7) is provided on the connecting block (6), a hydraulic cylinder (8) is fixedly installed on the support column (2), a piston rod (9) is slidably connected to the front of the hydraulic cylinder (8), the end of the piston rod (9) is fixedly connected to a connecting frame (10), a rotating groove (11) is provided on the connecting frame (10), a rotating column (12) is fixedly connected to the inside of the rotating groove (11), a rotating block (13) is rotatably connected to the rotating column (12), a placement plate (14) is fixedly connected to the front of the placement plate (14), a suction nozzle (15) is fixedly installed on the front of the placement plate (14), and a first compression pump (16) and a second compression pump (17) are fixedly installed on the back of the placement plate (14).
2. The lens placement rack for vacuum coating of optical lenses according to claim 1, characterized in that: The support column (2) is fixedly connected to the top of the bottom plate (1), and the top plate (3) is threadedly connected to the top of the support column (2) via mounting studs (5).
3. The lens placement rack for vacuum coating of optical lenses according to claim 1, characterized in that: The bottom plate (1), the support column (2) and the top plate (3) are all hexagonal in shape; the size of the top plate (3) is larger than the size of the support column (2), and the size of the top plate (3) is smaller than the size of the bottom plate (1).
4. The lens placement rack for vacuum coating of optical lenses according to claim 1, characterized in that: The hydraulic cylinder (8) is fixedly mounted on the six faces of the support column (2); the placement plate (14) can be rotated upward by a maximum of 90 degrees; the length of the placement plate (14) is less than the length of the bottom edge of the bottom plate (1).
5. The lens placement rack for vacuum coating of optical lenses according to claim 1, characterized in that: The suction nozzle (15) is made of rubber material. There are multiple suction nozzles (15) evenly distributed on the front side of the placement plate (14). The first compression pump (16) and the second compression pump (17) are symmetrically installed on the back side of the placement plate (14).
6. The lens placement rack for vacuum coating of optical lenses according to claim 1, characterized in that: An air guide tube (18) and a diversion tube (19) are provided inside the placement plate (14); the first compression pump (16) and the second compression pump (17) are connected to the air guide tube (18); the diversion tube (19) is plugged into the air guide tube (18); and the adsorption nozzles (15) are connected to the diversion tube (19) and the number of the adsorption nozzles (15) is the same.
Citation Information
Patent Citations
Lens placing frame for vacuum coating of optical lens
CN218203040U