A carding device for cotton textile production
By introducing fan mechanism and rotary brush plate design into the carding device, the problem of poor dust removal effect of existing carding devices is solved, and more efficient dust removal and a more stable production process are achieved.
Patent Information
- Application Number
- CN202420674686.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing carding device lacks cleaning function, resulting in poor dust removal effect and reducing the stability and production efficiency of the device.
A carding device including a carding box and a cleaning mechanism is designed, and dust removal is carried out using a fan mechanism, and the filter surface is brushed and cleaned with a rotating brush plate, and secondary treatment is performed through a guide tube and a spray box.
It improves the dust removal effect of the inner cavity of the carding device, extends the service life of the filter, reduces the labor of staff, and improves the efficiency of carding production.
Smart Images

Figure CN222729993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton combing devices, in particular to a cotton combing device used in cotton textile production. Background Art
[0002] The carding device is a supporting equipment for processing cotton fibers and chemical fibers. In textile machinery, when the cotton is not processed, broken seeds, impurities and short fibers will be left, which is not conducive to people's use, cannot meet people's needs, and reduces user experience. With the continuous development of science and technology, people's requirements for the manufacturing process of the carding device are getting higher and higher.
[0003] Chinese patent CN219280136U discloses a high-efficiency cotton combing device for cotton textile production. The technical solution, through the arrangement of an exhaust fan and a collecting box, enables the high-efficiency cotton combing device for cotton textile production to have the effect of reducing dust generated during cotton transmission. When in use, when the cotton combing device moves, the generated cotton fibers and chemical fibers are sucked into the connecting pipe under the action of the exhaust fan, and enter the collecting box through the connecting pipe. At this time, under the action of a micro water pump, the micro water pump pumps water at the bottom of the collecting box into the water pipe. After the water enters the water pipe, an atomizing nozzle sprays the water out in an atomized manner. The atomized water absorbs the cotton fibers and chemical fibers entering the collecting box, and the cotton fibers and chemical fibers mixed with the water fall on the second filter net. By absorbing the dust in the cotton combing device, the dust is reduced.
[0004] However, during use, cotton fibers and chemical fibers are easily attached to the surfaces of the first filter and the second filter, but the cotton combing device does not have a cleaning function, which can easily lead to poor dust removal effect inside the device, reduce the stability of the dust removal work, and require manual cleaning by staff, increasing the labor workload and reducing the efficiency of cotton combing processing and production. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a cotton combing device for cotton textile production, which solves the problem that the cotton combing device does not have a cleaning function, which easily leads to poor dust removal effect inside the device and reduces the stability of the dust removal work.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: A cotton combing device for cotton textile production, comprising a cotton combing box and a cleaning mechanism, the top of the cotton combing box is connected to a storage box, the inner cavity of the storage box is provided with a fan mechanism, the bottom of the inner cavity of the storage box is provided with a first filter screen, the top of the inner cavity of the cotton combing box is provided with a rotatable first brush plate, and the bristles on the surface of the first brush plate can contact the lower surface of the first filter screen;
[0007] A spray box is fixedly connected to the front side of the combing box, a second filter is fixedly connected to the middle of the inner cavity of the spray box, the top of the inner cavity of the accommodating box is connected to the upper part of the inner cavity of the spray box through a guide tube, a cleaning box door is provided in the middle of one side of the spray box, and a second brush plate that can move in a horizontal direction is provided in the upper part of the inner cavity of the spray box, and the bristles on the surface of the second brush plate can contact the upper surface of the second filter.
[0008] Furthermore, feed ports are provided at the upper parts of both end surfaces of the combing box, and a conveyor belt is transversely fixedly connected to the bottom of the inner wall of the combing box.
[0009] Furthermore, both ends of the inner cavity of the cotton combing box are provided with cotton combing mechanisms located above the conveyor belt, and a tool box is provided on the surface of the cotton combing box.
[0010] Furthermore, a first motor is vertically fixedly connected to the top of the combing box, and an output shaft of the first motor can rotatably extend to the inner cavity of the combing box and is fixedly connected to the upper surface of the first brush plate.
[0011] Furthermore, a spray plate is fixedly connected to the top of the inner cavity of the spray box, and a water pump mechanism for injecting water into the spray plate is fixedly connected to the bottom of the inner wall of the spray box.
[0012] Furthermore, an exhaust window is provided on the top of the spray box, and a dustproof net is fixedly connected to the inside of the exhaust window.
[0013] Furthermore, a fixing box is fixedly connected to the upper part of the other side of the spray box, and a second motor is laterally fixedly connected to the other end face of the fixing box. The output shaft of the second motor can be rotatably extended to the inner cavity of the fixing box and is laterally fixedly connected to a threaded rod. A threaded sleeve is threadedly connected to the surface of the threaded rod, and a connecting rod is laterally fixedly connected to the surface of the threaded sleeve. One end of the connecting rod can be pulled to extend to the inner cavity of the spray box and is fixedly connected to the surface of the second brush plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] (1) The cotton combing device used in cotton textile production can remove dust from the inner cavity of the cotton combing box after the fan mechanism works. During the dust removal process, the first brush plate rotates to brush and clean the surface of the first filter screen, thereby avoiding clogging of the first filter screen. The absorbed dust can be transported to the inner cavity of the spray box through the guide pipe for secondary treatment after spraying. The treated cotton fibers and chemical fibers fall on the surface of the second filter screen. After the second brush plate moves, the surface of the second filter screen can be brushed and cleaned, thereby avoiding clogging of the second filter screen. The stability of the first filter screen and the second filter screen during long-term operation is improved, the dust removal effect of the inner cavity of the cotton combing box is improved, the workload of the staff is reduced, and it is beneficial to the production and processing of cotton combing.
[0016] (2) The cotton combing device used in cotton textile production can discharge the cotton fibers and chemical fibers attached to the surface of the second filter net after the staff opens the cleaning box door. During the discharge process, the second brush plate is moved to better discharge the cotton fibers and chemical fibers attached to the surface of the second filter net, thereby reducing the manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front structural schematic diagram of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the spray box and the fixing box in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the middle combing cotton box and the containing box of the utility model.
[0020] In the figure: 1. Combing box; 2. Conveyor belt; 3. Feed port; 4. Combing mechanism; 5. Receiving box; 6. Fan mechanism; 7. First filter; 8. Guide tube; 9. First motor; 10. First brush plate; 11. Tool box; 12. Spray box; 13. Second filter; 14. Cleaning box door; 15. Fixing box; 16. Second motor; 17. Threaded rod; 18. Threaded sleeve; 19. Connecting rod; 20. Second brush plate; 21. Water pump mechanism; 22. Exhaust window; 23. Spray plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3 The utility model provides a technical solution: a cotton combing device for cotton textile production, comprising a cotton combing box 1 and a cleaning mechanism, the top of the cotton combing box 1 is connected to a containing box 5, the inner cavity of the containing box 5 is provided with a fan mechanism 6, the bottom of the inner cavity of the containing box 5 is provided with a first filter screen 7, and the top of the inner cavity of the cotton combing box 1 is provided with a first rotatable brush plate 10, and the bristles on the surface of the first brush plate 10 can contact the lower surface of the first filter screen 7.
[0023] A spray box 12 is fixedly connected to the front side of the combing box 1, a second filter screen 13 is fixedly connected to the middle of the inner cavity of the spray box 12, and the top of the inner cavity of the accommodating box 5 is connected to the upper part of the inner cavity of the spray box 12 through the guide tube 8.
[0024] A cleaning box door 14 is provided in the middle of one side of the spray box 12 , and a second brush plate 20 movable in the horizontal direction is provided in the upper part of the inner cavity of the spray box 12 , and the bristles on the surface of the second brush plate 20 can contact the upper surface of the second filter 13 .
[0025] After the fan mechanism 6 starts working, the inner cavity of the combing box 1 can be dusted. During the dust removal process, the first brush plate 10 rotates to brush and clean the surface of the first filter screen 7, thereby preventing the first filter screen 7 from being blocked. The absorbed dust can then be transported to the inner cavity of the spray box 12 through the guide tube 8, and then subjected to secondary treatment after spraying.
[0026] The processed cotton fibers and chemical fibers fall onto the surface of the second filter 13. After the second brush plate 20 moves, the surface of the second filter 13 can be brushed and cleaned, thereby avoiding clogging of the second filter 13, improving the stability of the first filter 7 and the second filter 13 during long-term operation, improving the dust removal effect on the inner cavity of the cotton combing box 1, reducing the workload of the staff, and facilitating the production and processing of cotton combing.
[0027] After the staff opens the cleaning box door 14, the cotton fibers and chemical fibers attached to the surface of the second filter screen 13 can be discharged. During the discharge process, the second brush plate 20 is moved to better discharge the cotton fibers and chemical fibers attached to the surface of the second filter screen 13, thereby reducing manual labor.
[0028] Feed ports 3 are provided at the upper parts of both end surfaces of the combing box 1, a conveyor belt 2 is laterally fixedly connected to the bottom of the inner wall of the combing box 1, combing mechanisms 4 located above the conveyor belt 2 are provided at both ends of the inner cavity of the combing box 1, and a tool box 11 is provided on the surface of the combing box 1.
[0029] The conveyor belt 2 and the carding mechanism 4 are prior art and are not described in detail here. The two feed ports 3 facilitate loading and unloading of materials on the surface of the conveyor belt 2 .
[0030] A first motor 9 is vertically fixedly connected to the top of the combing box 1 . The output shaft of the first motor 9 can rotatably extend to the inner cavity of the combing box 1 and is fixedly connected to the upper surface of the first brush plate 10 .
[0031] After the first motor 9 starts working, it can drive the first brush plate 10 to rotate. When the first brush plate 10 rotates to a position corresponding to the first filter screen 7, the surface of the first filter screen 7 can be cleaned.
[0032] A spray plate 23 is fixedly connected to the top of the inner cavity of the spray box 12 , and a water pump mechanism 21 for injecting water into the spray plate 23 is fixedly connected to the bottom of the inner wall of the spray box 12 .
[0033] After the water pump mechanism 21 is working, water flow from the bottom of the inner cavity of the spray box 12 can be extracted and injected into the inner cavity of the spray plate 23, and then sprayed by the spray plate 23 for secondary dust removal.
[0034] An exhaust window 22 is provided on the top of the spray box 12 , and a dustproof net is fixedly connected to the inside of the exhaust window 22 .
[0035] A fixing box 15 is fixedly connected to the upper part of the other side of the spray box 12, and a second motor 16 is laterally fixedly connected to the other end face of the fixing box 15. The output shaft of the second motor 16 can rotatably extend to the inner cavity of the fixing box 15 and is laterally fixedly connected to a threaded rod 17.
[0036] The surface of the threaded rod 17 is threadedly connected with a threaded sleeve 18 , and the surface of the threaded sleeve 18 is laterally fixedly connected with a connecting rod 19 . One end of the connecting rod 19 can be pulled to extend into the inner cavity of the spray box 12 and is fixedly connected to the surface of the second brush plate 20 .
[0037] After the second motor 16 drives the threaded rod 17 to rotate, the threaded sleeve 18 can be driven to move. After being connected with the connecting rod 19, the second brush plate 20 can be driven to move, thereby brushing and cleaning the surface of the second filter screen 13.
[0038] During operation, after the fan mechanism 6 starts working, the inner cavity of the combing box 1 can be dusted. During the dust removal process, the first motor 9 drives the first brush plate 10 to rotate, so as to brush and clean the surface of the first filter 7, thereby avoiding clogging of the first filter 7. The absorbed dust can then be transported to the inner cavity of the spray box 12 through the guide tube 8, and secondary treatment is performed after spraying. The treated cotton fibers and chemical fibers fall on the surface of the second filter 13. After the second motor 16 drives the threaded rod 17 to rotate, the threaded sleeve 18 can be driven to move. After being connected with the connecting rod 19, the second brush plate 20 can be driven to move, thereby brushing and cleaning the surface of the second filter 13, thereby avoiding clogging of the second filter 13, and improving the stability of the first filter 7 and the second filter 13 during long-term operation.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A carding device for cotton textile production, comprising a carding box (1) and a cleaning mechanism, characterized in that: The top of the combing box (1) is connected to a storage box (5), the inner cavity of the storage box (5) is provided with a fan mechanism (6), the bottom of the inner cavity of the storage box (5) is provided with a first filter (7), and the top of the inner cavity of the combing box (1) is provided with a rotatable first brush plate (10), and the bristles on the surface of the first brush plate (10) can contact the lower surface of the first filter (7); The front side of the combing box (1) is fixedly connected to a spray box (12), the middle of the inner cavity of the spray box (12) is fixedly connected to a second filter (13), the top of the inner cavity of the accommodating box (5) is connected to the upper part of the inner cavity of the spray box (12) through a guide tube (8), a cleaning box door (14) is provided in the middle of one side of the spray box (12), and the upper part of the inner cavity of the spray box (12) is provided with a second brush plate (20) that can move in a horizontal direction, and the bristles on the surface of the second brush plate (20) can contact the upper surface of the second filter (13).
2. A carding device for cotton textile production according to claim 1, characterized in that: Feed openings (3) are provided at the upper parts of both end surfaces of the combing box (1), and a conveyor belt (2) is transversely fixedly connected to the bottom of the inner wall of the combing box (1).
3. A carding device for cotton textile production according to claim 2, characterized in that: Both ends of the inner cavity of the cotton combing box (1) are provided with cotton combing mechanisms (4) located above the conveyor belt (2), and a tool box (11) is provided on the surface of the cotton combing box (1).
4. A carding device for cotton textile production according to claim 1, characterized in that: A first motor (9) is vertically fixedly connected to the top of the combing box (1); an output shaft of the first motor (9) is rotatably extended to the inner cavity of the combing box (1) and is fixedly connected to the upper surface of the first brush plate (10).
5. A carding device for cotton textile production according to claim 1, characterized in that: A spray plate (23) is fixedly connected to the top of the inner cavity of the spray box (12), and a water pump mechanism (21) for injecting water into the spray plate (23) is fixedly connected to the bottom of the inner wall of the spray box (12).
6. A carding device for cotton textile production according to claim 1, characterized in that: An exhaust window (22) is provided on the top of the spray box (12), and a dustproof net is fixedly connected to the interior of the exhaust window (22).
7. A carding device for cotton textile production according to claim 1, characterized in that: A fixing box (15) is fixedly connected to the upper part of the other side surface of the spray box (12); a second motor (16) is transversely fixedly connected to the other end surface of the fixing box (15); an output shaft of the second motor (16) can be rotatably extended to the inner cavity of the fixing box (15) and is transversely fixedly connected to a threaded rod (17); a threaded sleeve (18) is threadedly connected to the surface of the threaded rod (17); a connecting rod (19) is transversely fixedly connected to the surface of the threaded sleeve (18); one end of the connecting rod (19) can be pulled out to extend to the inner cavity of the spray box (12) and is fixedly connected to the surface of the second brush plate (20).
Citation Information
Patent Citations
Efficient cotton carding device for cotton spinning production
CN219280136U