A warp loosening device for a corduroy air jet loom

By introducing servo motors and bevel gear systems into the loosening device, the function of automatically adjusting the spacing of the mounting plate and the height of the frame is realized, which solves the problem that existing devices need to repeatedly remove bolts when installing equipment of different lengths, and improves installation efficiency and flexibility.

CN222730027UActive Publication Date: 2025-04-08CHANGZHOU CLOUD CLOTH IND CO LTD
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Patent Information

Application Number
CN202421427184.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-08
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

When installing rotating rollers and loose rollers of different lengths, existing loosening devices need to be repeatedly rotated and removed multiple sets of bolts. The spacing between the adjustment plates is not flexible enough, which affects the use of the device.

Method used

A loosening device including a servo motor, a rotating plate, a rotating roller, a loosening roller and an adjusting mechanism is designed. The drive motor drives the rotating column and bevel gear system to rotate, automatically adjust the spacing between the mounting plates, and adjust the height of the frame through the auxiliary mechanism.

Benefits of technology

It realizes automatic adjustment of the spacing and height of the mounting plate without repeated rotation of the bolts, simplifying the installation of different types of rotating rollers and loose rollers, saving time and effort.

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Abstract

The utility model discloses a warp easing device for a corduroy jet loom, which relates to the technical field of warp easing devices, and comprises a frame, a servo motor and a warp easing roller. A servo motor is arranged below the frame, and a mounting seat is docked at the output end of the servo motor, and a rotating plate is docked at one side of the outer wall of the mounting seat. When the warp easing device for the corduroy jet loom is used, the mounting plate is moved to a specified position by an adjusting mechanism, and then the spacing between the mounting plates is automatically adjusted, so that the staff can install rollers and warp easing rollers of different models conveniently, and the replacement can be completed without repeatedly rotating multiple sets of bolts, saving time and energy, thereby playing a role of facilitating the adjustment of the spacing. When installing rollers and warp easing rollers of different models, the heights thereof are adjusted at the same time by an auxiliary mechanism, so that when the warp easing device for the corduroy jet loom is used, the height is conveniently adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of warp loosening devices, in particular to a warp loosening device for a corduroy air jet loom. Background Art

[0002] Corduroy is a dense, velvety cotton fabric, usually made of a pure cotton yarn frame. It is softer and more comfortable than ordinary pure cotton and has better thermal insulation performance. The air jet loom is a shuttleless loom that uses a jet airflow to pull the weft yarn through the shed. Its working principle is to use air as the weft insertion medium, and the compressed air jet generates friction traction on the weft yarn to pull the weft yarn through the shed, thereby achieving the purpose of weft insertion. The warp loosening device is a very common auxiliary tool in the use of the air jet loom, and its main purpose is to adjust the tension of the warp.

[0003] According to patent No. CN109056164A, a warp loosening device for an air jet loom comprises a first frame and a second frame, one side of the first frame is fixedly connected with a first adjusting rod by bolts, a first adjusting hole is provided on the first adjusting rod, and a first adjusting plate is sleeved on the first adjusting rod, one side of the bottom of the first adjusting plate is fixedly connected with a motor by bolts, a side of the motor close to the first adjusting plate is rotatably connected with a rotating shaft, and a first connector is installed on one end of the rotating shaft relative to the motor, the present invention is provided with a first adjusting rod, a second adjusting rod, a first adjusting plate, a first adjusting hole, a first adjusting plate, a second adjusting plate and a second adjusting hole, so that when a user needs to connect the device with the first frame and the second frame, the device can be used with air jet loom frames of different specifications, and there is no need to purchase warp loosening devices of different specifications, thereby reducing the use cost.

[0004] However, during the use of the above-mentioned patent, although the device can be used in conjunction with air-jet loom frames of different specifications, when the staff installs rollers and warp-loosening rollers of different lengths, they still need to repeatedly turn and disassemble multiple sets of bolts to change the spacing between the adjustment plates. Only then can the rollers and warp-loosening rollers of different lengths be installed. In addition, the adjustment of the spacing between the adjustment plates is limited by the position of the adjustment hole on the adjustment rod, which results in the position adjustment of the adjustment plate being not flexible enough, thereby affecting the use of the warp-loosening device. Utility Model Content

[0005] The utility model aims to provide a warp loosening device for a corduroy air jet loom to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a warp loosening device of a corduroy jet loom, comprising a frame, a servo motor and a warp loosening roller, a servo motor is arranged under the frame, and a mounting seat is docked at the output end of the servo motor, and a rotating plate is docked at one side of the outer wall of the mounting seat, the top of the rotating plate is connected to a roller through a support rod, and the bottom end of the rotating plate is connected to the warp loosening roller through a support column, an adjusting mechanism is arranged on the outer wall of the rotating roller, and the adjusting mechanism comprises a driving motor, a rotating column, a first bevel gear, a second bevel gear, a transmission plate, a guide rod, a mounting plate, a limiting column, a spring and a sliding rod, a mounting plate is sleeved on the outer wall of the mounting seat, and a sliding rod is slidably connected inside the top end of the mounting plate, and both sides of the outer wall of the sliding rod are welded to the frame, a driving motor is installed in the middle of the top end of the frame, and a rotating column is docked at the output end of the driving motor.

[0007] Preferably, a first bevel gear is sleeved on the middle portion of the outer wall of the rotating column, and a second bevel gear is meshingly connected to the outer wall of the first bevel gear.

[0008] Preferably, a transmission plate is butt-jointed to the bottom end of the second bevel gear, and guide rods are rotatably connected to both sides of the outer wall of the transmission plate.

[0009] Preferably, the side of the guide rod away from the transmission plate is connected to the mounting plate via a rotating seat, and the middle part of the mounting plate is slidably connected to a limiting column.

[0010] Preferably, springs are sleeved on both sides of the outer wall of the limiting column, and both sides of the outer wall of the limiting column are welded to the frame.

[0011] Preferably, an auxiliary mechanism is provided on the outer wall of the frame, and the auxiliary mechanism includes a bevel gear A, a bevel gear B, a threaded rod, a threaded column and a supporting telescopic column. A fixed base is provided above the frame, and supporting telescopic columns are installed on both sides of the top of the frame, and the top of the supporting telescopic column is connected to the fixed base.

[0012] Preferably, a bevel gear A is sleeved on a side of the rotating column away from the driving motor, and a bevel gear B is meshedly connected to the outer wall of the bevel gear A.

[0013] Preferably, the bevel gear B is internally connected with a threaded rod, and the outer wall of the threaded rod is threadedly connected with a threaded column.

[0014] Compared with the prior art, the beneficial effect of the utility model is that when the warp loosening device of the corduroy jet loom is in use, the mounting plate is moved to the specified position through the adjusting mechanism, and then the spacing between the mounting plates is automatically adjusted, so that the staff can install different types of rotating rollers and warp loosening rollers conveniently, and the replacement can be completed without repeatedly turning multiple sets of bolts, saving time and energy, thereby facilitating the adjustment of the spacing. When installing different types of rotating rollers and warp loosening rollers, their heights can be adjusted at the same time through the auxiliary mechanism, thereby facilitating the adjustment of the height when the warp loosening device of the corduroy jet loom is in use.

[0015] 1. In the process of adjusting the warp yarn of the corduroy air jet loom through the warp loosening device, the driving motor is first started to drive the rotating column to rotate, and then the rotating column drives the second bevel gear to rotate through the first bevel gear. At this time, the angle between the guide rod and the transmission plate changes, so that the mounting plates move away from each other until the mounting plates reach the specified position, and then the spacing between the mounting plates is automatically adjusted, which is convenient for the staff to install different types of rollers and warp loosening rollers, and the replacement can be completed without repeatedly turning multiple sets of bolts, saving time and energy, so that when the warp loosening device of the corduroy air jet loom is used, it plays a role in facilitating the adjustment of the spacing;

[0016] 2. In the process of adjusting the warp yarn of the corduroy jet loom through the warp easing device, the rotating column rotates to drive the bevel gear B to rotate through the bevel gear A, thereby changing the total length between the threaded rod and the threaded column, and then changing the height of the frame until the warp easing roller and the turning roller reach the specified position. When installing different types of turning rollers and warp easing rollers, their heights are adjusted at the same time, so that when the warp easing device of the corduroy jet loom is used, it is convenient to adjust the height. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the adjustment mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional cutaway structure of the mounting plate of the utility model;

[0020] Figure 4 This is a bottom-up three-dimensional structural diagram of the transmission plate of the utility model;

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the auxiliary mechanism of the utility model.

[0022] In the figure: 1. frame; 2. servo motor; 3. mounting seat; 4. rotating plate; 5. roller; 6. warp easing roller; 7. adjusting mechanism; 701. driving motor; 702. rotating column; 703. first bevel gear; 704. second bevel gear; 705. transmission plate; 706. guide rod; 707. mounting plate; 708. limiting column; 709. spring; 710. sliding rod; 8. auxiliary mechanism; 801. bevel gear A; 802. bevel gear B; 803. threaded rod; 804. threaded column; 805. supporting telescopic column; 9. fixed base. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 The utility model provides a technical solution: a warp easing device for a corduroy jet loom, comprising a frame 1, a servo motor 2 and a warp easing roller 6, a servo motor 2 is arranged below the frame 1, and a mounting seat 3 is docked at the output end of the servo motor 2, and a rotating plate 4 is docked at one side of the outer wall of the mounting seat 3, a rotating plate 4 is connected to a rotating roller 5 at the top end through a supporting rod, and a rotating plate 4 is connected to a warp easing roller 6 at the bottom end through a supporting column, an adjusting mechanism 7 is arranged on the outer wall of the rotating roller 5, and the adjusting mechanism 7 comprises a driving motor 701, a rotating column 702, a first bevel gear 703, a second bevel gear 704, a transmission plate 705, a guide rod 706, a mounting plate 707, a limiting column 708, a spring 709 and a sliding rod 710, a mounting plate 707 is sleeved on the outer wall of the mounting seat 3, and a sliding rod 710 is slidably connected to the top of the mounting plate 707, and both sides of the outer wall of the sliding rod 710 It is welded with the frame 1, and a driving motor 701 is installed in the middle of the top of the frame 1, and a rotating column 702 is connected to the output end of the driving motor 701; a first bevel gear 703 is sleeved in the middle of the outer wall of the rotating column 702, and the outer wall of the first bevel gear 703 is meshed and connected with a second bevel gear 704; a transmission plate 705 is docked at the bottom end of the second bevel gear 704, and guide rods 706 are rotatably connected on both sides of the outer wall of the transmission plate 705; the side of the guide rod 706 away from the transmission plate 705 is connected to the mounting plate 707 through a rotating seat, and the middle part of the mounting plate 707 is slidably connected to a limiting column 708; springs 709 are sleeved on both sides of the outer wall of the limiting column 708, and both sides of the outer wall of the limiting column 708 are welded to the frame 1; an elastic telescopic mechanism is formed between the mounting plate 707, the limiting column 708 and the spring 709, and the limiting column 708 and the sliding rod 710 are parallel to each other.

[0025] In specific implementation, in the process of adjusting the warp yarn of the corduroy air jet loom by the warp loosening device, it is necessary to adjust the spacing between the mounting plates 707, and then when installing different types of rollers 5 and warp loosening rollers 6, first start the driving motor 701 on the frame 1 to drive the rotating column 702 to rotate. Since the rotating column 702 is connected to the first bevel gear 703, the rotation of the rotating column 702 drives the first bevel gear 703 to rotate, and since the first bevel gear 703 and the second bevel gear 704 are meshed, the rotation of the first bevel gear 703 drives the second bevel gear 704 to rotate, and then the rotation of the second bevel gear 704 drives the transmission plate 705 to rotate;

[0026] Because the transmission plate 705 and the guide rod 706 are rotatably connected, the transmission plate 705 rotates to drive the guide rod 706 to rotate. At this time, the angle between the guide rod 706 and the transmission plate 705 changes, thereby generating a thrust on the mounting plate 707, so that the mounting plates 707 move away from each other. Moreover, because the mounting plate 707 is slidably connected to the limiting column 708 and the sliding rod 710, the mounting plate 707 also squeezes the spring 709 when moving, causing the spring 709 to deform, and then the spring 709 is reset to assist the mounting plate 707 to return to its original position.

[0027] Until the mounting plate 707 moves to the specified position, the spacing between the mounting plates 707 is automatically adjusted, which makes it convenient for the staff to install different types of rollers 5 and warp easing rollers 6, and the replacement can be completed without repeatedly turning multiple sets of bolts, saving time and energy, thereby facilitating the adjustment of the spacing when the warp easing device of the corduroy air-jet loom is used.

[0028] See also Figure 1 , Figure 2 and Figure 5 It can be seen that an auxiliary mechanism 8 is arranged on the outer wall of the frame 1, and the auxiliary mechanism 8 includes a bevel gear A801, a bevel gear B802, a threaded rod 803, a threaded column 804 and a supporting telescopic column 805. A fixed base 9 is arranged above the frame 1, and supporting telescopic columns 805 are installed on both sides of the top of the frame 1, and the top of the supporting telescopic column 805 is connected to the fixed base 9; the side of the rotating column 702 away from the driving motor 701 is sleeved with a bevel gear A801, and the outer wall of the bevel gear A801 ​​is meshed and connected with the bevel gear B802; the threaded rod 803 is connected inside the bevel gear B802, and the outer wall of the threaded rod 803 is threadedly connected with the threaded column 804; the top of the threaded column 804 is connected to the fixed base 9, and the bottom end of the bevel gear A801 ​​is connected to the frame 1 through a bearing seat.

[0029] In a specific implementation, in the process of adjusting the warp yarn of the corduroy air jet loom by the warp loosening device, since the rotating column 702 is connected to the bevel gear A801, the rotating column 702 drives the bevel gear A801 ​​to rotate together, and since the bevel gear A801 ​​is meshingly connected with the bevel gear B802, the rotation of the bevel gear A801 ​​drives the bevel gear B802 to rotate, and then the rotation of the bevel gear B802 drives the threaded rod 803 to rotate, and since the threaded rod 803 is threadedly connected to the threaded column 804, the top of the threaded column 804 is connected to the fixed base 9;

[0030] At this time, the total length between the threaded rod 803 and the threaded column 804 changes, and then the distance between the frame 1 and the fixed base 9 changes, and then the height of the frame 1 changes. At this time, the frame 1 is assisted to move by the extension of the supporting telescopic column 805 until the warp easing roller 6 and the turning roller 5 reach the specified position, and then when installing different types of turning rollers 5 and warp easing rollers 6, their heights are adjusted at the same time, and then the position of the warp yarn passing through the turning roller 5 and the warp easing roller 6 meets the needs of the staff, thereby facilitating the height adjustment when the warp easing device of the corduroy jet loom is used.

[0031] In summary, when the warp easing device of the corduroy jet loom is used, the warp easing device is first installed on the jet loom through the fixed base 9, and then the warp yarn passes through the rotating roller 5 and the easing roller 6, and then the servo motor 2 is started to drive the mounting seat 3 to rotate, and the rotation of the mounting seat 3 drives the rotating plate 4 to rotate, and then the rotating plate 4 drives the easing roller 6 to rotate. At this time, the position of the rotating roller 5 is fixed, and the position of the easing roller 6 swings, thereby changing the tension of the warp yarn, ensuring that the warp yarn tension remains relatively uniform during the weaving process, thereby achieving the purpose of easing the warp. This is a prior art and will not be elaborated on here. The mounting plate 707 is moved to the specified position through the adjusting mechanism 7, and then the spacing between the mounting plates 707 is automatically adjusted, so that the staff can install different types of rotating rollers 5 and easing rollers 6, and the replacement can be completed without repeatedly rotating multiple sets of bolts, saving time and energy. When installing different types of rotating rollers 5 and easing rollers 6, the heights thereof are adjusted at the same time through the auxiliary mechanism 8. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.

[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A warp easing device for a corduroy air jet loom, comprising a frame (1), a servo motor (2) and a warp easing roller (6), characterized in that: A servo motor (2) is arranged below the frame (1), and the output end of the servo motor (2) is connected to a mounting seat (3), and a rotating plate (4) is connected to one side of the outer wall of the mounting seat (3), the top end of the rotating plate (4) is connected to a roller (5) through a support rod, and the bottom end of the rotating plate (4) is connected to a warp loosening roller (6) through a support column, and an adjustment mechanism (7) is arranged on the outer wall of the roller (5), and the adjustment mechanism (7) includes a driving motor (701), a rotating column (702), a first bevel gear (703), and a second bevel gear ( 704), a transmission plate (705), a guide rod (706), a mounting plate (707), a limiting column (708), a spring (709) and a sliding rod (710); the outer wall of the mounting seat (3) is sleeved with the mounting plate (707), and the top of the mounting plate (707) is slidably connected with the sliding rod (710), and the outer walls of the sliding rod (710) are welded to the frame (1) on both sides; a driving motor (701) is installed in the middle of the top of the frame (1), and the output end of the driving motor (701) is connected to the rotating column (702).

2. The warp loosening device of a corduroy air jet loom according to claim 1, characterized in that: A first bevel gear (703) is sleeved on the middle part of the outer wall of the rotating column (702), and a second bevel gear (704) is meshedly connected to the outer wall of the first bevel gear (703).

3. The warp loosening device of a corduroy air jet loom according to claim 2, characterized in that: A transmission plate (705) is butt-jointed to the bottom end of the second bevel gear (704), and guide rods (706) are rotatably connected to both sides of the outer wall of the transmission plate (705).

4. The warp loosening device of a corduroy air jet loom according to claim 3, characterized in that: The side of the guide rod (706) away from the transmission plate (705) is connected to the mounting plate (707) through a rotating seat, and the middle part of the mounting plate (707) is slidably connected to the limiting column (708).

5. The warp loosening device of a corduroy air jet loom according to claim 2, characterized in that: Springs (709) are sleeved on both sides of the outer wall of the limiting column (708), and both sides of the outer wall of the limiting column (708) are welded to the frame (1).

6. The warp loosening device of a corduroy air jet loom according to claim 1, characterized in that: An auxiliary mechanism (8) is arranged on the outer wall of the frame (1), and the auxiliary mechanism (8) comprises a bevel gear A (801), a bevel gear B (802), a threaded rod (803), a threaded column (804) and a supporting telescopic column (805). A fixed base (9) is arranged above the frame (1), and supporting telescopic columns (805) are installed on both sides of the top of the frame (1), and the top of the supporting telescopic column (805) is connected to the fixed base (9).

7. The warp loosening device of a corduroy air jet loom according to claim 6, characterized in that: A bevel gear A (801) is sleeved on a side of the rotating column (702) away from the driving motor (701), and a bevel gear B (802) is meshedly connected to the outer wall of the bevel gear A (801).

8. The warp loosening device of a corduroy air jet loom according to claim 7, characterized in that: The bevel gear B (802) is internally connected with a threaded rod (803), and the outer wall of the threaded rod (803) is threadedly connected with a threaded column (804).

Citation Information

Patent Citations

  • Warp loosing device of air jet loom

    CN109056164A